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Summary of Contents for Richter SAFERUN CMS-T
- Page 1 Installation and Operating Manual (Translation) ® SAFERUN Pump Monitoring System Published 04/2020 Read this manual before carrying out any work! Revision 02 Keep for future reference. 9230-020-en...
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Page 2: Table Of Contents
1.2.1 Pictograms used ....................6 1.2.2 Structure of the warning notices ................ 7 Liability limitations ................... 9 Copyright .......................10 Manufacturer’s details ..................10 Richter Service ....................10 Safety ......................11 General safety instructions ................12 Particular dangers ..................13 Proper use .....................14 Foreseeable misuse ..................14 Operator’s responsibility ................15... - Page 3 6.5.7 Monitored parameters ..................60 6.5.8 Detection of unauthorized operating conditions ..........60 Maintenance and troubleshooting............. 61 Safety instructions ..................61 Staff qualifications ..................62 Richter Service ....................62 Error indicators ....................62 Troubleshooting .....................63 7.5.1 Fault information ....................64 Cleaning ......................65 Maintenance ....................65 Repairs ......................65...
- Page 4 SAFERUN Staff qualifications ..................67 Disassembly ....................68 Storage ......................68 ® Returning the SAFERUN CMS-T converter ..........68 Disposal ......................68 Appendix ..................... 69 Technical data ....................69 ® 9.1.1 SAFERUN CMS-T converter ................69 9.1.2 Outputs ......................70 ® 9.1.3 SAFERUN CMS-S containment can ..............71 9.1.4 Dimensions .......................
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Page 5: General
General 1 General 1.1 Information about this manual This installation and operating manual is part of the SAFERUN® pump monitoring system and describes the correct and safe use of the device in all operating phases. ® SAFERUN uses sensors in the containment can to determine the current operating state of the connected pump. -
Page 6: Explanation Of Symbols
General 1.2 Explanation of symbols 1.2.1 Pictograms used The warning notices used in this operating manual are also illustrated with pictograms to make the type of possible hazard clear. The following pictograms are used: Symbol Meaning General warning notice Danger from electricity Particular dangers when used in explosion hazard areas Danger of environmental contamination... -
Page 7: Structure Of The Warning Notices
General 1.2.2 Structure of the warning notices The following warning notices are used in this operating manual: DANGER Danger to life! Consequences of non-compliance... ► Avoidance 1 ► … A warning of this danger level indicates an imminent dangerous situation. If the impending dangerous situation is not avoided, this will result in death or serious injuries. - Page 8 General CAUTION Injury due to ... Consequences of non-compliance... ► Avoidance 1 ► … A warning notice of this danger level indicates a possible dangerous situation. If the dangerous situation is not avoided, this can result in minor to moderate injuries. Follow the instructions in this warning notice to avoid injury to persons.
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Page 9: Liability Limitations
General 1.3 Liability limitations The manufacturer assumes no liability for damage and malfunctions due to: ◼ Not following this operating manual, ◼ Improper use, ◼ Use of untrained or insufficiently trained staff, ◼ Faulty connection, ◼ Not using original replacement and accessory parts, ◼... -
Page 10: Copyright
(e.g. data processing, data carriers and data networks) either in whole or part, as well as content and technical changes. 1.5 Manufacturer’s details Richter Chemie-Technik GmbH Otto-Schott-Str. 2 D-47906 Kempen, Germany Phone: +49 2152 146-0... -
Page 11: Safety
Safety Safety This section provides important information on all safety aspects for the optimum protection of staff, as well as safe and trouble- free operation. In addition to the general safety instructions and instructions on particular dangers given in this section, the safety instructions relevant for safe handling are given in each action section. -
Page 12: General Safety Instructions
Safety 2.1 General safety instructions The device corresponds to the general state of the art and has been designed and manufactured in compliance with all applicable regulations and guidelines. To use the device safely, always observe the following safety instructions: Check the device regularly for externally visible damage and defects. -
Page 13: Particular Dangers
Safety 2.2 Particular dangers The device itself is not dangerous. However, depending on where it is used, special safety regulations in line with the operational safety ordinance and the accident prevention regulations apply to the device’s field of application. The device meets the requirements according to RL 94/9/EC (ATEX 95) for use in potentially explosive environments. -
Page 14: Proper Use
® SAFERUN is designed to monitor the operating state of magnetically coupled MNK series centrifugal pumps from Richter Chemie-Technik GmbH. Any other or additional use is considered improper. WARNING Danger from improper use! Dangers can arise and property damage can occur if the device is used improperly and/or in any other way. -
Page 15: Operator's Responsibility
Safety 2.5 Operator’s responsibility Since the device is used in the commercial sector, the operator of the device is subject to statutory occupational health and safety obligations. Besides the safety instructions in this operating manual, the safety, accident prevention and environmental protection regulations that apply to operation of the device must be observed. -
Page 16: Requirements For Staff
Safety 2.6 Requirements for staff 2.6.1 Staff qualifications In this operating manual, the following qualifications are stated for various areas of activity: ◼ Instructed person has been informed by the operator of the tasks assigned to him, and possible dangers in the event of improper behavior. ◼... -
Page 17: Unauthorized Persons
Safety Staff taught, familiarized or currently undergoing general training must always be under the constant supervision of an experienced person when working on the machine. DANGER Insufficient qualifications can be potentially fatal! Improper handling and use of the machine can result in serious injury and property damage. -
Page 18: Personal Protective Equipment
Safety 2.7 Personal protective equipment For all work on the device, staff must wear the protective clothing prescribed by the operator for the location of the device. WARNING Danger of injury from incorrect or lack of personal protective equipment! In order to minimize health hazards, is necessary to wear personal protective equipment when working. -
Page 19: Safety Notices On The Saferun Cms-T Converter
Safety ® 2.8 Safety notices on the SAFERUN CMS-T converter ® 2.8.1 SAFERUN CMS-T converter type plate Marking in accordance with ATEX (gas/ex protection): Abbreviation Meaning II 2G Group II; Category 2G Symbol mark Intrinsic safety for zones 1, 2 Explosion group T1 …... -
Page 20: Saferun ® Cms-S Containment Can Type Plate
Safety ® 2.8.2 CMS-S containment can type plate SAFERUN Marking in accordance with ATEX (gas/ex protection): Abbreviation Meaning II 2G Group II; Category 2G Symbol mark Intrinsic safety for zones 1, 2 Explosion group T1 … T6 Temperature classes T1 to T6 Equipment protection level ®... -
Page 21: Modifications Prohibited
Safety 2.9 Modifications prohibited All modifications and alterations to the device are prohibited. The manufacturer assumes no liability for any resulting damage. 2.10 Spare parts WARNING Danger of injury from incorrect or faulty spare parts! Incorrect or faulty spare parts can result in injuries, damage, malfunctions or total failure, and can impair safety. -
Page 22: Set-Up And Function
Set-up and function 3 Set-up and function 3.1 Function description ® ® SAFERUN uses sensors in the SAFERUN CMS-S containment can to determine the current operating state of the connected pump. The system reports changes in the operating state, which allow conclusions to be drawn about the operation of the pump in relation to the permitted fields of application specified by the manufacturer. - Page 23 Set-up and function ATTENTION When external or internal medium is used for flushing, dry running or insufficient lubrication of the plain bearings in the pump cannot be detected. NOTICE The flow is only a theoretical value! The calculated flow rate does not have to correspond to the actual flow rate.
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Page 24: System Set-Up
(optional tablet) via the SAFERUN CMS-T’s RFID radio interface. NOTICE ® The SAFERUN CMS T converter may only be connected ® to the original SAFERUN CMS S containment can from Richter. Page 24 Version 02 (2020-04) ID No. 9230-020-en... -
Page 25: Device Components
Set-up and function 3.3 Device components ® SAFERUN -CMS-T converter with sensor cable and retaining plate Fig. 1 ® SAFERUN -CMS-S containment can with integrated sensor Fig. 2 ID No. 9230-020-en Version 02 (2020-04) Page 25... -
Page 26: Scope Of Delivery
With short cable as standard, SAFERUN CMS-T converter mounted on the pump. ® 3.4.1 Pump with SAFERUN CMS-T converter ® MNK series Richter pump with SAFERUN CMS-S containment can SAFERUN® CMS-T converter with short sensor cable (0.3 m) Pump installation and operating manual ® SAFERUN installation and operating manual 3.4.2 SAFERUN®... -
Page 27: Module Description
Set-up and function 3.5 Module description The system’s individual modules are described below: ® 3.5.1 SAFERUN CMS-S containment can 1 Containment can 2 Support ring with sensor housing ® 3 Socket for connecting to SAFERUN CMS-T converter Fig. 3 3.5.2 Sensor ®... -
Page 28: Saferun ® Cms-T Converter
Set-up and function ® 3.5.4 SAFERUN CMS-T converter 1 Converter housing 2 Indicator panel 3 RFID antenna 4 Operating indicator Fig. 6 3.6 Attachment methods 3.6.1 Attachment on the pump ® As standard, the SAFERUN CMS-T converter is attached directly to the pump with the retaining plate. -
Page 29: Other Attachment Methods
Set-up and function 3.6.2 Other attachment methods ® Alternatively the SAFERUN CMS-T converter can be mounted separately from the pump. This requires a long sensor cable (5 m) to be used, and this is available as an option. ® SAFERUN CMS-T converter, mounted on a wall 1 Converter with retaining plate 2 Wall fastening... -
Page 30: Operating Indicators
Set-up and function 3.7.2 Operating indicators All operating indicators of the converter are located on the top of ® SAFERUN CMS-T converter. ® The operating indicators of the SAFERUN CMS-T converter Error indicator (lights up / flashes red) Operating indicator (green and red) Load change (red indicator 2-3 seconds) Coupling break (flashes red fast) a –... -
Page 31: Connections
Set-up and function 3.7.3 Connections ® Position of the connections on the SAFERUN CMS-T converter (viewed with housing open) 1 Cable infeeds M20 x 1.5 for sensor cable 2 Cable infeeds M20 x 1.5 for power supply 3 9-pin terminal strip for connecting the sensor and the power supply Fig. -
Page 32: Optional Accessories
Set-up and function 3.8 Optional accessories The following components are optionally available: Tablet with RFID reader, holder and software (SAFERUN APP) Sensor cable 5 m 3.8.1 Tablet with RFID read head and holder A tablet or laptop with an RFID reader is required to set the ®... -
Page 33: Sensor Cable 5 M
Set-up and function 3.8.2 Sensor cable 5 m If the pump is installed in a difficult-to-access or difficult-to-see location, the converter can be installed away from the pump using a 5 m sensor cable. Order No. for 5.0 m: 4711-99-0012 Fig. -
Page 34: Transport And Packaging
Transport and packaging 4 Transport and packaging 4.1 Transport inspection The device is supplied as standard with the components specified in the Scope of delivery section. NOTICE ► Check the delivery for completeness and visible damage immediately upon receipt. Report an incomplete or damaged delivery to the supplier immediately. -
Page 35: Transport Notices
Transport and packaging 4.2 Transport notices NOTICE If the device was delivered with a pump, also observe the transport instructions in the pump operating manual. ATTENTION Possible damage during transport! ® The SAFERUN CMS-T converter and/or the sensor ® socket on the SAFERUN CMS-S containment can may be damaged if the pump is transported with the ®... -
Page 36: Installation
Installation 5 Installation 5.1 Safety instructions The device is Category 2 intrinsically safe electrical equipment and is approved for the following areas in accordance with the EC type examination certificate: ◼ Installation in Zone 1 and 2 of the potentially explosive area, ◼... -
Page 37: Staff Qualifications
Installation 5.2 Staff qualifications DANGER Insufficient qualifications can be potentially fatal! Installation may only be carried out by specially trained specialists. ► Work on the electrical system may only be carried out by skilled electricians. ► Comply with the safety regulations applicable in the working area. -
Page 38: Notes On Installation
Installation 5.4 Notes on installation ® The length of the standard sensor cable allows the SAFERUN CMS-T to be secured directly on the pump. Mounting directly on the pump Unscrew both screws from the bearing support. ® Fasten the SAFERUN CMS-T converter with the retaining plate on the bearing support with these screws and Loctite. -
Page 39: Electrical Connection
CMS T converter may only be ® connected to the original SAFERUN CMS S containment can from Richter. NOTICE Even if all connection points of the system are secured against exceeding the permissible limit values, screwing on or unscrewing the connection cable during operation should be avoided. - Page 40 Installation Procedure: Unscrew the protective cap (1) on the connector of ® the SAFERUN CMS-S containment can. Keep the protective cap in a safe place to use later. ® Plug the connector (2) of the SAFERUN CMS-T Fig. 17 converter onto the socket and screw it tight. Fig.
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Page 41: Connecting The Saferun Cms-T To The Power Supply
Installation ® 5.5.2 Connecting the SAFERUN CMS-T to the power supply ® The SAFERUN CMS-T converter is connected to the power supply ® via the terminal strip inside the SAFERUN CMS-T. ATTENTION ® Possible damage to the SAFERUN CMS-T converter! ®... - Page 42 Installation The following instructions must be observed to ensure safe ® operation of the SAFERUN CMS-T: NOTICE ® The SAFERUN connection cable should: ► be grounded potential-free via the shield (avoidance of stray currents) ► shielded (reduction of capacitive coupling) ►...
- Page 43 Installation ® 1. SAFERUN sensor cable 2. Connection cable from the supply isolator, provided by the customer (3 wires plus shield) Fig. 19 Position of the cable glands and terminal strip ID No. 9230-020-en Version 02 (2020-04) Page 43...
- Page 44 Installation 5.5.2.1 Terminal strip collection assignment The connection assignment of the terminal strip is described in the table below: Cable Terminal No.: Strand Assignment Magnetic field sensor + White Magnetic field sensor - Brown Shield Shield and gray wire (via common insulated wire end ferrules) Blue...
- Page 45 Installation 5.5.2.2 Connection diagram An approved isolator (3-wire circuit) with the type of protection “intrinsic safety ia or ib” must be used for the power supply of the ® SAFERUN CMS T converter. Approved devices are listed in the table below: Type EC Type Examination Manufacturer...
- Page 46 Installation Fig. 20 Circuit diagram and terminal assignment 5.5.2.3 HART loop converter If it is not possible to evaluate the HART signal, a “HART loop converter” can be used to convert up to 3 signals from HART to 4-20 mA. An approved device is listed in the table below: Type EC Type Examination Certificate...
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Page 47: Example Connection Diagrams With Turck Components
Installation 5.6 Example connection diagrams with TURCK components 5.6.1 Connection diagram with 4-20 mA output and/or HART input/output In this example, the 4-20 mA signal or the HART signal is evaluated by SAFERUN®. NOTICE SAFERUN® provides the power range as a 4-20 mA signal as standard. -
Page 48: Connection Diagram With Hart Loop Converter Output
Installation 5.6.2 Connection diagram with HART loop converter output In this example, up to 3 HART signals can be converted into 4-20 mA signals via the HART loop converter. (A choice of temperature (PV), speed (SV), power (TV) and flow rate (QV)). The normal 4-20 mA signal can also be evaluated. -
Page 49: Connection Diagram With Optional Field Indicator Ria 15
Installation 5.6.3 Connection diagram with optional field indicator RIA 15 The loop-powered field indicator RIA 15 from Endress+Hauser is one good option for displaying additional information on site. It enables the 4 HART variables (temperature, speed, power, flow rate) to be displayed alternately. NOTICE If a HART loop converter is used downstream of the supply isolator, the RIA 15 must be set as the primary... -
Page 50: Operation
Operation 6 Operation 6.1 Safety instructions DANGER Danger to life if the safety instructions are not observed when operating in a potentially explosive environment! Failure to comply with the safety and handling instructions in this operating manual can give rise to life-threatening situations. -
Page 51: Commissioning
Operation 6.3 Commissioning The system is tested and calibrated as standard at the factory, together with the associated pump. Water from the municipal supply is used as the pumped medium. If special information about the pump or the pumped medium ®... -
Page 52: Switching On And Off
Operation 6.4 Switching on and off ® The SAFERUN CMS-T converter is switched on and off via the ® power supply. There is no switch on the SAFERUN CMS-T converter. 6.4.1 Self-test ® The SAFERUN CMS-T converter carries out a self-test after switching on or after a warm start (see Section 6.4.2) or a parameterization. -
Page 53: Status Indicator
Operation 6.5 Status indicator ® The status of the SAFERUN CMS-T converter is indicated via colored light-emitting diodes on the ® SAFERUN CMS-T converter. The following information is shown: 1 Temperature sensor error indicator 2 Operating indicator 3 Load change, coupling break a –... -
Page 54: Operating Indicator
Operation 6.5.2 Operating indicator Operation of the pump is indicated via the operating indicator. The table below explains the possible displays: Status Meaning green LED lights up Operation red and green LEDs light up Pump out of operation red and green LEDs flash Sensor error (see Section 8.4 Error indicators) 6.5.3 “Load change”... -
Page 55: Magnetic Coupling Break" Indicator
Operation 6.5.4 “Magnetic coupling break” indicator The danger as well as the magnet coupling break are visualized via LED 3. The table below explains the possible displays: Status Meaning flashing 80 % of the magnetic coupling nominal torque exceeded flashes rapidly Magnetic coupling break has occurred (see Section 8.4 Error indicators) ID No. -
Page 56: Pump Operating Point" Indicator
Operation 6.5.5 “Pump operating point” indicator In normal operation, the pump's current operating point is indicated via the LEDs a – g. The characteristic curve can be adjusted via the parameter settings. NOTICE More information on adjusting the characteristic curve and assigning it to the output signal can be found in Section 3.8 Parameterization. - Page 57 Operation The specific power levels of the characteristic are defined as follows: Parameter 201 Parameter 202 x 1.04 + (P – P ) x 1/3 + (P – P ) x 2/3 Parameter 203 1.04 x P 1.1 x P ID No.
- Page 58 Operation The following table shows the relationship between the power range, operating point indicator and output signal of the ® SAFERUN CMS-T converter: Color Status Power range Output signal flashing <0 – 0% lights up 4 – 5 0 – 6.25% yellow lights up 5 –...
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Page 59: Events Output Signal
Operation 6.5.6 Events output signal ® The output signal of the SAFERUN CMS-T converter can be used to assign specific pump states to fixed, impressed currents. These fixed current values can be used for example for error detection in process control technology. The following parameters are intended for special events: Standard ID.-#... -
Page 60: Monitored Parameters
Operation 6.5.7 Monitored parameters The device monitors the following key data: ◼ Power ◼ Temperature ◼ Speed ◼ Coupling break 6.5.8 Detection of unauthorized operating conditions The following unauthorized operating states can be determined using the values supplied by the device: Condition Operating state Dry running/insufficient lubrication... -
Page 61: Maintenance And Troubleshooting
Maintenance and troubleshooting 7 Maintenance and troubleshooting 7.1 Safety instructions Pay attention to the following safety instructions when installing the device: DANGER Danger from electric current! Contact with live wires or components can be potentially lethal! ► Before starting work, switch off the electrical supply and secure it against being switched on again. -
Page 62: Staff Qualifications
► Comply with the safety regulations applicable in the working area. 7.3 Richter Service For information, see Section 1.6 Richter Service. 7.4 Error indicators A device malfunction is indicated by colored light- ® emitting diodes on the SAFERUN CMS-T converter. -
Page 63: Troubleshooting
Maintenance and troubleshooting 7.5 Troubleshooting Fault Possible cause Remedy No indicator Power supply switched off Power supply switched on Self-test ® LED a flashes after self-test Main memory fault Replace SAFERUN CMS-T converter ® LED b flashes after self-test Fault in the firmware Replace SAFERUN CMS-T converter LED c flashes after self-test... -
Page 64: Fault Information
Maintenance and troubleshooting Coupling LED 3 lights up for Load change Check pumped medium 1 – 2 seconds LED 3 flashes Max. permissible speed exceeded Throttle the pump or reduce the speed LED 3, a, b, f, g flash fast, Coupling break Switch off pump immediately e lights up red/green... -
Page 65: Cleaning
If it is necessary to replace individual electronic components such as the housing cover or ribbon cable, this may only be done in exchange for original parts from Richter Chemie-Technik. Recalibration may be necessary. ID No. 9230-020-en Version 02 (2020-04) -
Page 66: Dismantling, Storage And Disposal
Dismantling, storage and disposal 8 Dismantling, storage and disposal 8.1 Safety instructions Pay attention to the following safety instructions when installing the device: DANGER Danger from electric current! Contact with live wires or components can be potentially lethal! ► Before starting work, switch off the electrical supply and secure it against being switched on again. -
Page 67: Staff Qualifications
Dismantling, storage and disposal 8.2 Staff qualifications DANGER Insufficient qualifications can be potentially fatal! Disassembly may only be carried out by specially trained specialists. ► Work on the electrical system may only be carried out by skilled electricians. ► Comply with the safety regulations applicable in the working area. -
Page 68: Disassembly
Dismantling, storage and disposal 8.3 Disassembly ® Disassemble the SAFERUN CMS-T converter as follows: Switch off the power supply and secure it to prevent it being switched back on. Disconnect the supply cable and secure and isolate the open ends to prevent a short circuit. -
Page 69: Appendix
Appendix 9.1 Technical data ® 9.1.1 SAFERUN CMS-T converter Type CMS-T Technical documentation BTA 9230-020-en Firmware version 11.09.09.30 or later IP protection class (EN 60529) IP 65 ABS, modified (surface resistance 10 ) Housing material Spring-loaded terminals max. cable wire section 1.5 mm Cable connection 3-wire, with shield Sensor cable... -
Page 70: Outputs
Dismantling, storage and disposal RFID antenna (passive transponder) Operating frequency 13.56 MHz Standard ISO14443B / 106 kBd data rate System iID-3000 9.1.2 Outputs Analog 4-20 mA (0 - 22.8 mA possible) HART Temperature, speed, power, flow rate (possibly mA, %) Max. -
Page 71: Saferun ® Cms-S Containment Can
Dismantling, storage and disposal ® 9.1.3 SAFERUN CMS-S containment can Type CMS-S Ignition protection type: Category 2G (gas) II 2G Ex ib IIC T1 ... T6 Gb ** Temperature class and maximum surface temperature depending on the maximum medium temperature at the installation location and the ambient temperature Maximum Maximum medium Temperature... -
Page 72: Dimensions
Dismantling, storage and disposal 9.1.4 Dimensions Fig. 26 Page 72 Version 02 (2020-04) ID No. 9230-020-en... - Page 106 Email: RichterCedarFalls-Info@idexcorp.com Email: RichterMumbai-Info@idexcorp.com Internet: www.richter-inc.com Internet: www.richter-ct.com © Richter Chemie-Technik GmbH 2022 Edition 06/2022 Revision 2.0 Subject to change without notice. 9230B020-en These installation and operating instructions must be kept! Richter™ = Richter Chemie-Technik GmbH; IDEX™ = IDEX Corporation...
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