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Troubleshooting
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Summary of Contents for Richter SAFERUN
- Page 1 Installation and Operating Manual (Translation of the original instructions) Pump monitoring SAFERUN ® Edition 05/2019 Read the instructions prior to performing any task! Revision 1.14 Keep for future reference. 9230-070-en...
- Page 2 SAFERUN ® Page 2 Version 1.14 (2019-05) ID-No. 9230-070-en...
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Page 3: Table Of Contents
Layout and function..................23 Functional description ..................23 Structure of the system ..................25 Device components ..................26 Scope of delivery ...................27 3.4.1 Pump with converter SAFERUN® CMS-T ............27 3.4.2 Converter SAFERUN® CMS-T without pump ............ 27 Module description ..................28 3.5.1 Can SAFERUN ®... - Page 4 5.3.1 Additional requirements for installation in Ex-protected area ......39 Installation instructions ...................40 Electrical connection ..................41 5.5.1 Connect converter SAFERUN® CMS-T to can SAFERUN® CMS-S ...... 41 5.5.2 Connect converter SAFERUN® CMS-T to power supply ........43 Wiring diagram examples with TURCK components ........49 5.6.1 Wiring plan with 4-20 mA output and/or HART input/output ......
- Page 5 SAFERUN ® Qualification of personnel................70 Dismantling ....................71 Storage ......................71 Returning the converter SAFERUN® CMS-T ..........71 Disposal ......................71 Appendix ..................... 72 Technical data ....................72 9.1.1 Converter SAFERUN ® CMS-T ................72 9.1.2 Outputs ......................73 9.1.3 Can SAFERUN CMS-S ..................74 ®...
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Page 6: General
1 General 1.1 About this Manual These installation and operating instructions is part of pump monitoring SAFERUN® and describes the proper and safe use of the equipment in all operating phases. SAFERUN® determined via sensors in the can the current operat- ing status of the connected pump. -
Page 7: Explanation Of The Symbols
General 1.2 Explanation of the symbols 1.2.1 Pictograms used The warnings used in this manual are additionally provided with pictograms to make the nature of possible threat significantly. The following pictograms are used: Symbol Meaning General warning Electrical hazard Special hazards by use in explosion-proof area Risk of pollution General information and useful advice for... -
Page 8: Structure Of Warning
General 1.2.2 Structure of warning In the present operating instructions the following warnings are used: DANGER Danger to life! Consequences of neglect ... ► Avoidance 1 ► … A warning of this danger level indicates an imminent hazardous situation. If the impending dangerous situation is not avoided it will result in death or serious injury. - Page 9 General CAUTION Personal injury due to ... Consequences of neglect ... ► Avoidance 1 ► … A warning of this danger level signifies a possible dangerous situa- tion. If the dangerous situation is not avoided, this may result in minor or moderate injuries. Follow the instructions in this warning to avoid personal injury.
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Page 10: Limitation Of Liability
General 1.3 Limitation of Liability The manufacturer assumes no liability for damage and malfunc- tions caused by: ■ Failure to follow these operating instructions, ■ improper use, ■ Use of untreated or insufficiently trained staff, ■ faulty connections, ■ Failure to use original spare parts and accessories, ■... -
Page 11: Copyright
All rights, including those of photomechanical reproduction, the duplication and distribution via special processes (eg data pro- cessing, data carriers, data networks), even partially, as well as substantive and technical changes. 1.5 Product Information Richter Chemie-Technik GmbH Otto-Schott-Str. 2 D-47906 Kempen Telephone : +49 (0) 2152 146-0... -
Page 12: Safety
Safety Safety This chapter provides important information on all safety aspects for optimal protection of personnel as well as safe and trouble- free operation. In addition to the specified in this chapter, basic safety precau- tions and instructions to special risks which are relevant for the safe handling of safety instructions are given in each action chap- ter. -
Page 13: Notes On Safety
Safety 2.1 Notes on safety The device complies with the general state of the art and has been designed and manufactured in compliance with all applica- ble regulations and guidelines. For safe handling of the device observe the following safety prin- ciple: Regularly check the unit for visible damage and defects. -
Page 14: Specific Hazards
Safety 2.2 Specific hazards The device itself is not harmful. Depending on the location, spe- cial safety regulations for occupational safety and accident pre- vention regulations for the application of the device shall apply. The device meets the requirements set out in Directive 94/9 / EC (ATEX 95) for use in explosion-proof environment. -
Page 15: Intended Use
Safety 2.3 Intended use SAFERUN® is determined to monitor the operating status of mag- netically coupled centrifugal pumps of the series MNK of Fa. Rich- ter Chemie-Technik GmbH. Any other use or extended use is considered improper. WARNING Danger from improper use! -
Page 16: Operator Responsibility
Safety 2.5 Operator responsibility As the device is used in the commercial sector, the operator is subject to the legal obligations for occupational safety and health. In addition to the safety instructions in these operating instruc- tions that apply to the operation of the equipment safety, acci- dent prevention and environmental protection rules must be re- spected. -
Page 17: Personnel Requirements
Safety 2.6 Personnel requirements 2.6.1 Qualification of personnel In this manual the following qualifications for different areas of activity are identified: ■ Instructed person was Informed in a briefing by the operator on the tasks en- trusted to it and possible hazards of improper conduct. ■... -
Page 18: Unauthorized
Safety Make sure that trainee, personnel to be taught, instructed or as part of a general education only operate under the constant su- pervision of an experienced person on the machine. DANGER Fatal if insufficient qualifying! Improper handling of and on the machine can result in significant personal injury and damage. - Page 19 Safety WARNING Risk of injury from incorrect or missing protec- tive equipment! At work wearing personal protective equipment is re- quired to minimize the health hazards. ► Always wear the prescribed protective equip- ment by the operator while working. ► Immediately replace any worn or defective protective equipment.
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Page 20: Notes On Safety At Converter Saferun Cms-T
II2 D Group II; categorie 2D Symbol plate ibD 21 Intrinsic safety for Zone 21 T130 °C maximum surface temperature EC-type examination certificate for converter SAFERUN® CMS T: BVS 07 ATEX E 054 X Page 20 Version 1.14 (2019-05) ID-No. 9230-070-en... -
Page 21: Type Plate Can Saferun Cms-S
Meaning II2 D Group II; categorie 2D Symbol plate ibD 21 Intrinsic safety for Zone 21 maximum surface temperature ®. EC-type examination certificate for can SAFERUN CMS-S: BVS 07 ATEX E 054 X ID-No. 9230-070-en Version 1.14 (2019-05) Page 21... -
Page 22: Ban On Conversions
Safety 2.9 Ban on conversions Any conversions and modifications on the device are forbidden. The manufacturer assumes no liability for any resulting damages. 2.10 Spare parts WARNING Injury due to incorrect or faulty spare parts! Wrong or faulty spare parts may result in injury, dam- age, malfunction or total failure and compromise safety. -
Page 23: Layout And Function
The system detected via sensors in the can SAFERUN® CMS-S act- ing on the magnetic coupling of the pump power and compares them continuously with reference values whose over- and under- shoot are reported as an event. - Page 24 Layout and function CAUTION For local or foreign media flushing, a lack of lubrica- tion or dry-running of the plain bearings in the pump not be recognized. NOTE The flow is only a theoretical value! The calculated flow rate may not reflect the actual match. Are the media data (density) not deposited accurately enough or does the viscosity also play a role is the flow rate is not meaningful.
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Page 25: Structure Of The System
3.2 Structure of the system The system consists of an integrated pump in the can of the sen- sor unit (can SAFERUN® CMS-S) and the externally mounted con- verter SAFERUN® CMS-T. Both units are coupled via a releasable cable connection. -
Page 26: Device Components
Layout and function 3.3 Device components Converter SAFERUN® CMS-T with sensor cable and sup- port plate Fig. 1 Can SAFERUN® CMS-S with integrated sensor Fig. 2 Page 26 Version 1.14 (2019-05) ID-No. 9230-070-en... -
Page 27: Scope Of Delivery
The unit can be supplied with pump or individually. NOTE When ordering you can specify whether the converter SAFERUN® CMS-T is to be delivered with short or long sensor cable. Standard fitted with a short cable, con- verter SAFERUN® CMS-T on pump. -
Page 28: Module Description
The individual modules of the system are described below: 3.5.1 Can SAFERUN CMS-S ® 1 Can 2 Support ring with sensor housing 3 Socket for connection to converter SAFERUN® CMS-T Fig. 3 3.5.2 Sensor SAFERUN® sensor (integrated in the can SAFERUN® CMS-S) Fig. -
Page 29: Mounting Types
Fig. 6 3.6 Mounting types 3.6.1 Attachment to the pump By default, the converter SAFERUN® CMS-T is attached to the support plate directly on the pump. For this purpose the short sensor cable (0.3 m) is required. Converter SAFERUN® CMS-T mounted to the pump... -
Page 30: Other Types Of Fastening
Layout and function 3.6.2 Other types of fastening Alternatively, the converter SAFERUN® CMS-T can be installed away from the pump. For this purpose, a long sensor cable (5 m) must be used, this is available as an option. Converter SAFERUN® CMS-T mounted on wall... - Page 31 Layout and function Controls inside the converter SAFERUN® CMS-T (view when it is open) 2 Software-RESET-button Fig. 10 ID-No. 9230-070-en Version 1.14 (2019-05) Page 31...
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Page 32: Operating Displays
Load changes (red indicator 2-3 seconds) Coupling demolition (fast flashing red) a – g Operating point of the pump Fig. 11 The operating point display of SAFERUN® con- verter Lack of lubrication/Dry running (red) Underflow (yellow) c, d, e Safe Operating Area (green) -
Page 33: Connections
Layout and function 3.7.3 Connections Location of connections on the converter SAFERUN® CMS-T (View when housing is open) 1 Cable glands M20 x 1.5 for sensor cable 2 Cable glands M20 x 1.5 for power supply 3 9-pin terminal strip for connecting the sensor and power supply Fig. -
Page 34: Optional Accessories
Tablet with RFID reader, support and software (SAFERUN® APP) Sensor cable 5m 3.8.1 Tablet with RFID read head and support To set the converter SAFERUN® CMS-T and for reading the stored measurement data, a tablet or laptop with RFID reader is needed. Non-Ex-proof version: ■... -
Page 35: Sensor Cable 5M
Layout and function 3.8.2 Sensor cable 5m If the pump is installed in a hard to access or see site, the converter can be mounted on a 5m sensor cable away from the pump. Fig. 15 ID-No. 9230-070-en Version 1.14 (2019-05) Page 35... -
Page 36: Transport And Packaging
Transport and packaging 4 Transport and packaging 4.1 Transport inspection The unit is supplied as standard with the components indicated in chapter delivery. NOTE ► Check the delivery immediately upon receipt for completeness and for visible damage. An incomplete or damaged delivery report imme- diately to the supplier. -
Page 37: Information About Transport
CAUTION Possible damage during transport! When transporting the pump with mounted converter SAFERUN® CMS-T, the SAFERUN® CMS-T and / or the sensor socket on the can SAFERUN® CMS-S can be damaged. ► When slinging ropes or belts, make sure that... -
Page 38: Installation
Installation 5 Installation 5.1 Notes on safety The equipment is an intrinsically safe electrical apparatus of cate- gory 2 and approved under EC-Type Examination Certificate for the following areas: ■ Installation in Zone 1 and 2 of potentially explosive atmos- pheres, ■... -
Page 39: Qualification Of Personnel
3-wire connection (see Technical Data section 10.1). ■ The converter SAFERUN® CMS-T may only be exposed to a magnetic field of a maximum of 7.5 A / m. ■ The temperature class of the can SAFERUN® CMS-S is de- pendent on the maximum medium temperature at the in- stallation site (see Specifications Section 10.1). -
Page 40: Installation Instructions
Installation 5.4 Installation instructions The length of the standard sensor cable allows mounting of the converter SAFERUN® CMS-T directly on the pump. Mounting directly on the pump Unscrew both screws of the bearing pedestal. Attach converter SAFERUN CMS-T and the ®... -
Page 41: Electrical Connection
Installation 5.5 Electrical connection 5.5.1 Connect converter SAFERUN® CMS-T to can SAFERUN® CMS-S Connecting the SAFERUN® CMS-S to the SAFERUN® CMS-T is via a screwable industrial connectors. CAUTION Possible damage to the converter SAFERUN ® CMS-T! The converter SAFERUN® CMS-T may only be con- nected to the original CMS-S SAFERUN®... - Page 42 Installation Procedure: Unscrew the cap (1) on the plug of the can SAFERUN CMS-S.Pick the protective cap for future ® use. Insert the plug (2) of converter SAFERUN CMS-T on ® Fig. 18 the socket and tighten. Fig. Page 42 Version 1.14 (2019-05)
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Page 43: Connect Converter Saferun® Cms-T To Power Supply
Installation 5.5.2 Connect converter SAFERUN® CMS-T to power supply The connection of the SAFERUN® CMS-T to the voltage supply is done via the terminal strip inside the SAFERUN® CMS-T. CAUTION Possible damage to the converter SAFERUN ® CMS-T! The converter SAFERUN® CMS-T may only be con- nected to a power supply that corresponds to the spec- ified in the technical data specifications. - Page 44 Installation To ensure safe operation of the SAFERUN® CMS-T, the following notes must be observed: NOTE SAFERUN connection cable should: ► grounded free of potential across the screen (Avoidance of stray currents) ► be shielded (Reduction of capacitive cou- plings) ►...
- Page 45 Installation 1. SAFERUN sensor cable ® 2. Customer connection cables from the sup- ply isolator (3 wires plus shield) Fig. 20 Position of cable entries and terminal strip ID-No. 9230-070-en Version 1.14 (2019-05) Page 45...
- Page 46 Installation 5.5.2.1 Pin assignment terminal block The pin assignment of the terminal strip is described in the fol- lowing table: cable Terminal no .: wire assignment magnetic field sensor + white magnetic field sensor - brown shield Shield and gray wire (on common insulated ferrules) blue Temperature sensor...
- Page 47 Installation 5.5.2.2 Wiring diagram For the power supply of the converter SAFERUN® CMS-T must al- ways be used a certified repeater power supply (3-wire circuit) in the "intrinsically safe IA or IB". The following table lists an approved device: Type...
- Page 48 Installation Fig. 21 Circuit diagram and terminal assignment 5.5.2.3 HART Loop Converter If it is not possible to evaluate the HART signal, with a "HART Loop Converters" up to 3 signals from HART can be converted to 4-20 The following table lists an approved device: Type EC-Type Examination Certificate Manufacturer...
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Page 49: Wiring Diagram Examples With Turck Components
SAFERUN® is evaluated. NOTE By default, the SAFERUN® returns the power range as a 4-20mA signal. Using the SAFERUN® App this 4..20 mA output could be configured as temperature, speed, power or flow. The HART signal provides all signals (tempera- ture, speed, power, flow rate range) in digital form. -
Page 50: Wiring Diagram With Hart Loop Converter Output
Installation 5.6.2 Wiring diagram with HART Loop Converter output In this example, up to 3 HART signals can be converted into 4- 20mA signals via the HART Loop Converter. (A selection of tem- perature (PV), speed (SV), output (TV) and flow (QV)). In addition, the normal 4-20 mA signal can also be evaluated. -
Page 51: Wiring Diagram With Optional Field Indicator Ria 15
Installation 5.6.3 Wiring diagram with optional field indicator RIA 15 To view additional information on the spot, for example the cur- rent loop powered field indicator RIA 15 from the company En- dress + Hauser can be used. With it, there is the possibility to dis- play the 4 HART variables (temperature, speed, power, flow) al- ternately. -
Page 52: Operation
Operation 6 Operation 6.1 Notes on safety DANGER Danger to life from non-compliance with safety instructions when operating in an explosive en- vironment! Failure to comply with the safety and handling instruc- tions specified in these operating instructions danger- ous situations can arise. ►... -
Page 53: Commissioning
SAFERUN® CMS-T are preset accordingly. NOTE The converter SAFERUN® CMS-T is delivered with a calibration protocol with the factory-set parameters. If the factory preset parameter is not corresponding with the data of the pump and the medium to be delivered in line, a readjust- ment of the parameters is required (for details see chapter 3.8). -
Page 54: Switch On And Off
Operation 6.4 Switch on and off The switching on and off of the converter SAFERUN® CMS-T is done via the voltage supply. At the converter SAFERUN® CMS-T there is no switch. 6.4.1 Self-test After switching on or after a warm restart (see Section 6.4.2) or a parameterization of the converter SAFERUN®... -
Page 55: Warm Start
6.4.2 Warm start With the RESET button (1) present in the converter SAFERUN® CMS-T, a warm restart of the converter SAFERUN® CMS-T can be triggered. After a short operation (about 0.2 seconds) the RESET button of the self-test is carried out as after switching on the power supply. -
Page 56: Status
Operation 6.5 Status The status display of the converter SAFERUN® CMS-T is via colored LEDs on the converter SAFERUN® CMS-T. The following information is displayed: 1 Error display temperature sensor 2 Operation indicator 3 Load change, clutch demolition a – g... -
Page 57: Operation Indicator
Operation 6.5.2 Operation indicator The operation of the pump is indicated by the operation indica- tor. The table below explains the possible displays: Status Meaning green LED lights up Operation red and green LED lights up Pump out of service Red and green LED flash Sensor error (see Section 8.4 Error Indications) -
Page 58: Display "Magnetic Coupling Demolition
Operation 6.5.4 Display "magnetic coupling demolition" The danger and the magnetic coupling demolition is visualized via the LED 3. The table below explains the possible displays: Status Meaning flashes Exceeded 80% of the magnetic cou- pling rated torque flashes Magnetic coupling has been torn quickly off (see chapter 8.4 Error displays) Page 58... -
Page 59: Display "Operating Point Of The Pump
For more information on characteristic adjustment and the assignment to the output signal, see chapter 3.8 parameterization. The diagram below explains the operating point display of the transducer SAFERUN® CMS-T using the standard curve factory settings: Power P in kW Fig. 26 The 4-20mA output signal and the LED display on the converter SAFERUN®... - Page 60 Operation The specific power levels of the characteristic curve are defined as follows: Parameter 201 Parameter 202 Pmin .x 1,04 + (Pmax – P ) x 1/3 + (Pmax – P ) x 2/3 Parameter 203 1,04 x Pmax 1,1 x Pmax Page 60 Version 1.14 (2019-05) ID-No.
- Page 61 Operation The following table shows the relationship between power range, operating point display and output of the converter SAFERUN® CMS-T: color Status performance range output flashes <0 – 0% lights up 4 – 5 0 – 6.25% yellow lights up 5 –...
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Page 62: Output Events
Operation 6.5.6 Output events About the output of the converter SAFERUN® CMS-T special con- ditions of the pump fixed impressed currents can be assigned. This fixed current values can eg. be used for error detection in process control. The following parameters are provided for special events: default value ID.-#... -
Page 63: Monitoring Parameters
Operation 6.5.7 Monitoring parameters The following characteristics are monitored by the device: Power ■ Temperature ■ speed ■ coupling demolition 6.5.8 Detect unauthorized operating states Following unauthorized operating states can be determined based on the values supplied by the device: Condition operational state Dry running / inadequate lubrication... -
Page 64: Maintenance And Troubleshooting
Maintenance and Troubleshooting 7 Maintenance and Troubleshooting 7.1 Notes on safety Note the following safety instructions when installing the appli- ance: DANGER Risk of electrocution! Upon contact with live wires or components can be fa- tal! ► Switch off electrical supply before starting work and secure against reconnection. -
Page 65: Qualification Of Personnel
► Comply with applicable safety regulations in the work area. 7.3 Richter Service Information see chapter 1.6 Richter Service. 7.4 Error display The fault indicator of the unit is done by colored LEDs on the converter SAFERUN® CMS-T. -
Page 66: Troubleshooting
LED g flashes after self-test Values parameter error Check and correct values Temperature sensor LED 1 flashes Connector for split case SAFERUN® CMS-S Plug connector for can SAFERUN® is not plugged in CMS-S Temp. sensor cable break Replace cable or sensor... -
Page 67: Fault Information
The SAFERUN® APP can be seen as a date in the Info screen. 2) With the help of SAFERUN® APP the parameters of the converter SAFERUN® CMS-T is to be read: the parameters listed in #ERRPARAM field with the invalid value. -
Page 68: Cleaning
Durability approximately 10 years according to the manufacturer. 7.8 Repairs Repair of SAFERUN® components may only be performed by the manufacturer. Is it necessary to replace individual electronic components, for example, cover or ribbon cables, this may only be in exchange for original parts by Richter Chemie-Technik, if necessary, readjust- ment may be necessary. -
Page 69: Dismantling, Storage And Disposal
Dismantling, storage and disposal 8 Dismantling, storage and disposal 8.1 Notes on safety Note the following safety instructions when installing the appli- ance: DANGER Risk of electrocution! Upon contact with live wires or components can be fa- tal! ► Switch off electrical supply before starting work and secure against reconnection. -
Page 70: Qualification Of Personnel
Dismantling, storage and disposal 8.2 Qualification of personnel DANGER Fatal if insufficient qualification of the staff! The dismantling must be carried out by specially trained personnel. ► Work on the electrical system may only be per- formed by qualified electricians. ►... -
Page 71: Dismantling
8.4 Storage If the device is not required for a long time, the converter SAFERUN® CMS-T has to be cleaned as described in the section Cleaning. Keep the converter SAFERUN® CMS-T and all accessories in a dry, clean and frost-free place. -
Page 72: Appendix
Appendix Appendix 9.1 Technical data 9.1.1 Converter SAFERUN ® CMS-T Type CMS-T Technical documentation IOM 9230-050-en Firmware Version from 11.07.28.01 IP protection (EN 60529) IP 65 ABS, modified (surface resistance ≤ 10 Ω) Body material spring-cage terminal block max. cable cross-section 1,5 mm... -
Page 73: Outputs
Appendix RFID antenna (transponder passive) Operating Frequency 13,56 MHz Standard ISO14443B / 106kbaud data rate System iID-3000 9.1.2 Outputs Analog 4 ... 20 mA (possible 0 … 22,8 mA) HART Temperature, speed, power, flow (if necessary mA, %) Max. deviation Temperature ±... -
Page 74: Can Saferun Cms-S
Appendix 9.1.3 Can SAFERUN ® CMS-S Type CMS-S Type of protection: category 2G (gas) II 2 G Ex ib IIC T1...T6 Category 2D (dust) II 2 D Ex ibD 21 T** ** Temperature class and maximum surface temperature as a function of? Maximum... -
Page 75: Dimensions
Appendix 9.1.4 Dimensions Fig. 28 ID-No. 9230-070-en Version 1.14 (2019-05) Page 75... - Page 76 Fax: + 91 / 22 / 287 94 680 Email: RichterCedarFalls-Info@idexcorp.com Email: RichterMumbai-Info@idexcorp.com Internet: www.richter-inc.com Internet: www.richter-ct.com Edition 05/2019 © Richter Chemie-Technik GmbH 2019 Revision 1.14 Subject to change without notice. 9230-070-en Richter™ = Richter Chemie-Technik GmbH; IDEX™ = IDEX Corporation...
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