AOG T Series Installation And Owner's Manual

AOG T Series Installation And Owner's Manual

Portable outdoor gas grill
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GETTING STARTED
PORTABLE OUTDOOR GAS GRILLS
INSTALLATION AND
OWNER'S MANUAL
INSTALLER:
CONSUMER:
IMPORTANT:
IF YOU SMELL GAS
1. Shut o the gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or the re department.
ONLY TO BE USED OUTDOORS
CODE AND SUPPLY REQUIREMENTS: This
grill must be installed in accordance with local
codes and ordinances, or, in the absence of local
codes, with the latest National Fuel Gas Code
(ANSI Z223.1/NFPA 54), or Natural Gas and
Propane Storage and Handling Installation Code
(CSA-B149.1).
This appliance and its dedicated manual shutoff
valve must be disconnected from the gas-supply
piping system when testing the system at pressures
in excess of ½ psig (3.5 kPa).
This appliance must be isolated from the gas-
supply piping system by closing its dedicated
of the gas-supply system at pressures up to and
including ½ psig (3.5 kPa).
Proper operation of your grill
requires prompt and periodic
maintenance. See the SERVICING
AND CLEANING section for details.
REV 4 - 2202031315
Leave these instructions with consumer.
Retain for future reference.
READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.
WARNINGS AND SAFETY CODES
DANGER:
:
American Outdoor Grill • PO Box 4053 • La Puente, CA 91747
WARNING:
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
WARNING:
Improper installation, adjustment, alteration,
service, or maintenance can cause injury
or property damage. For proper installation,
refer to the installation instructions. For
assistance or additional information, consult
a quali ed professional service technician,
service agency, or the gas supplier.
This appliance is designed as an attended
appliance. DO NOT leave this appliance burning
when unattended.
All electrical outlets in the vicinity of the grill must be
properly grounded in accordance with local codes,
or, in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.1, whichever is applicable.
Keep all electrical-supply cords and fuel-supply
hoses away from any heated surface.
Cooking Grid U.S.
Patent Nos.
1
®
C
US
L-C2-442

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Summary of Contents for AOG T Series

  • Page 1: Getting Started Warnings And Safety Codes

    GETTING STARTED PORTABLE OUTDOOR GAS GRILLS INSTALLATION AND OWNER’S MANUAL INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference. READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE. IMPORTANT: WARNINGS AND SAFETY CODES DANGER: WARNING: 1. Do not store or use gasoline or other IF YOU SMELL GAS flammable vapors and liquids in the 1.
  • Page 2 INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION SÛRETÉ ET CODES D’AVERTISSEMENT DANGER: AVERTISSEMENT: 1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides 1. Coupez le gaz à l’appareil. inflammables à...
  • Page 3: Table Of Contents

    REAR WALL CLEARANCES ��������������������������������������������������������������������������������������� SIDE WALL / CORNER WALL CLEARANCES (if applicable) ������������������������������������������������������������������������������������������������������� COMBUSTION AIR AND COOLING AIRFLOW ���������������������������������������������������������������������������������������������������������� GAS-SUPPLY PLUMBING REQUIREMENTS MODEL SPECIFICATIONS ���������������������������������������������������������������������������������������������������������������������������������������� AOG GRILL REPLACEMENT PARTS LIST ������������������������������������������������������������������������������������������������������������� INSTALLATION INSTALLATION ���������������������������������������������������������������������������������������������������������������������������������������������������������� ������������������������������������������������������������������������������������������������������������������������������������ LOCATION PREPARATION ���������������������������������������������������������������������������������������������������������������������������������������� WHEELS AND CASTERS ���������������������������������������������������������������������������������������������������������������������������������...
  • Page 4: Installation, Operation, And Safety Information

    INSTALLATION, OPERATION, AND SAFETY INFORMATION 1. The outdoor appliance and surrounding area MUST remain 7. The in-line gas valve or gas cylinder valve must always be clear of flammable substances such as gasoline, yard debris, shut OFF when the unit is not in use. wood, etc.
  • Page 5: Gas Safety Information

    GAS SAFETY INFORMATION WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH. WARNING This appliance MUST be installed and operated according to the information below. FAILURE TO PROPERLY VENT THE GRILL CABINET MAY RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
  • Page 6 UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE IMPORTANT POUR VOTRE SÛRETÉ LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE. LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE. CYLINDRE ET CONDITIONS ET Pour débrancher: Tournez l’écrou de main dans le sens CARACTÉRISTIQUES DE CONNECTEUR...
  • Page 7: Safe Use & Maintenance Of Propane Gas Cylinders

    SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS IMPORTANT FOR YOUR SAFETY READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER. When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed. FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION. CYLINDER/CONNECTOR REQUIREMENTS Important: Before using the unit, and after each time...
  • Page 8: Installation Requirements

    INSTALLATION REQUIREMENTS Installation must be performed by a qualified professional service technician. Combustible overhead This unit is designed for outdoor use only. DO NOT use this construction: Exhaust hood required unit inside a building, garage, or enclosed area. DO NOT use Non-combustible this unit in or on a recreational vehicle or boat.
  • Page 9: Rear Wall Clearances

    INSTALLATION REQUIREMENTS (Cont.) REAR WALL CLEARANCES Non-combustible For the minimum clearances between the unit and rear walls, your setup must fall within one (or more) of the following: Min. 4" A. Clearance between unit and strictly non-combustible rear wall (i.e. brick wall, see Fig. 9-1) •...
  • Page 10: Combustion Air And Cooling Airflow

    INSTALLATION REQUIREMENTS (Cont.) The control panel MUST remain removable for servicing (see CONTROL PANEL REMOVAL section). COMBUSTION AIR AND COOLING AIRFLOW Proper airflow (front-to-back, Fig. 10-1) MUST be maintained for the unit to perform as it was designed. If airflow is blocked, overheating and poor combustion will result.
  • Page 11: Model Specifications

    MODEL SPECIFICATIONS 24" 30" 36" Quantity Main burner N/P orifice drill size 1.82mm / 1.16mm #50 / 1.16mm #49 / #56 N/P air shutter opening † " / " " / " " / " Backburner * N/P orifice drill size #53 / #64 #52 / #62 #52 / #62...
  • Page 12 MODEL SPECIFICATIONS (Cont.) Height Width Depth Left to right Front to back Floor to top Floor to top Model (with oven) Maximum of shelf Cart base Shelf to shelf Cart base outer Closed Open (A) 24" 59" " 37" 25" 50"...
  • Page 13: Aog Grill Replacement Parts List

    AOG GRILL REPLACEMENT PARTS LIST IMPORTANT This AOG oven and backburner (if equipped) are fully pre-assembled and tested at the factory. DO NOT attempt to remove the oven and backburner from the barbecue prior to or during installation or damage to the connecting gas line and igniter wiring may occur.
  • Page 14 AOG GRILL REPLACEMENT PARTS LIST (Cont.) 24" 30" 36" Item Description Part No. Qty. Part No. Qty. Part No. Qty. Stainless cooking grid (set of 2 or 3) 24-B-11A 30-B-11A 36-B-11A Vaporizer panel B-05-2 B-05- B-05- Main burner B-06 B-06...
  • Page 15 AOG GRILL REPLACEMENT PARTS LIST (Cont.) ROTISSERIE KIT (if equipped) 24" 30" 36" Item Description Part No. Qty. Part No. Qty. Part No. Qty. Stainless steel motor 24-B-32 24-B-32 24-B-32 Spit prongs (set of 2) 24-B-18 24-B-18 24-B-18 Spit rod 5 / 8 " hex...
  • Page 16: Installation

    INSTALLATION INSTALLATION LOCATION PREPARATION Prepare a flat, level surface capable of supporting the weight of the portable grill and convenient to the gas supply if connecting to a gas line. WHEELS AND CASTERS To lock a caster press down on the left lever until it stops LOCK and the caster will not turn.
  • Page 17: Leak Test

    INSTALLATION (Cont.) LEAK TEST Turn all burner valves to the OFF position. Turn on the gas supply, and test at all connections for leaks using a soapy water solution. If bubbles appear, a leak is present. Turn off the gas and tighten at all connections. Repeat until no leaks are present.
  • Page 18 INSTALLATION (Cont.) INSTALL THE WARMING RACK The warming rack (Fig. 18-1) is packed separately. To install the warming rack, carefully insert the rack hangers into the two holes in the back of the inner oven hood, then lower the front of the rack to a level position. Note: Removing the warming rack before using the Warming rotisserie will leave more clearance for the meat...
  • Page 19: Install The Sideburner Shelf (If Equipped)

    INSTALL THE SIDEBURNER SHELF (IF EQUIPPED) This shelf comes separate from the grill for convenience in shipping. The sideburner shelf Shelf must be installed using the following instructions before hooking up the grill to a gas source. Venturi tube INSTALL THE SIDEBURNER SHELF Screw 1.
  • Page 20: Rigid Shelf Installation

    RIGID SHELF INSTALLATION This barbecue comes with one rigid shelf that must This barbecue comes with two (2) rigid shelves that be attached. It can be attached using the four support must be attached. These can be attached using the screws provided and a Phillips-head screwdriver.
  • Page 21: Identification Of Grill Controls

    USE, CARE, & SERVICE IDENTIFICATION OF GRILL CONTROLS Right main burner Backburner control knob control knob (if equipped) Sideburner Control panel control knob screw(s) (if equipped) Drip Left tray main burner control knob Fig. 21-1 24" model controls Center main burner control knob Right main burner...
  • Page 22: Using The Grill

    USING THE GRILL BEFORE INITIAL USE Ensure that: • the unit has been properly installed and leak tested by a qualified professional service technician and as instructed in this manual. • you have read and understand all of the information in this manual. BEFORE EACH USE Ensure that: •...
  • Page 23: Lighting (Ignition) Instructions

    LIGHTING (IGNITION) INSTRUCTIONS Read all instructions before lighting, and follow these instructions each time you light the unit. ELECTRONIC LIGHTING MANUAL LIGHTING SPARK IGNITION LIGHTING Note: DO NOT turn on more than one valve at a time Note: Electronic lighting requires an installed 9-volt CAUTION: Always wait five (5) minutes for gas to for either spark ignition or manual lighting.
  • Page 24 ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE) Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité. ÉCLAIRAGE ÉLECTRONIQUE ÉCLAIRAGE MANUEL ALLUMAGE COMMANDE ECLAIRAGE Note: L’éclairage électronique exige une batterie installée Note: N’ouvrez pas plus d’une valve à la fois pour ATTENTION: Attendez toujours cinq (5) minutes le gaz de 9 volts avec une bonne charge.
  • Page 25: Rotisserie Instructions (If Equipped)

    ROTISSERIE INSTRUCTIONS (IF EQUIPPED) CAUTION: WHEN USING THE BACKBURNER; 3. Slide the left spit prong onto the rod (and tighten), KEEP THE OVEN LID CLOSED TO the meat onto the rod and into the prong, followed PREVENT HEAT LOSS, PROVIDE by the right spit prong onto the rod and into the PROPER CONVECTION, AND PROVIDE meat.
  • Page 26: Servicing And Cleaning

    Clean tray in a soapy water solution if needed. For tough deposits, a copper pad can be used. Rinse and dry completely. 3. Cover your grill: Once the grill is dry and cool, cover your grill with an AOG protective cover (not included).
  • Page 27 Protecting Your Grill An optional AOG protective cover will protect your grill when not in use. Install the cover on a cool and dry grill. DO NOT cover a damp grill. During high humidity or after rainy conditions, remove the cover to dry trapped moisture if present. (If the cover is installed over a damp grill it can cause surface rust.)
  • Page 28: Control Panel Removal

    SERVICING AND CLEANING (Cont.) CONTROL PANEL REMOVAL 1. Turn the control knobs to the OFF position and turn off the gas supply to the grill. 2. Pull the control knobs from their stems and set them aside (A). 3. Using a Phillips screwdriver, unscrew the control panel fastener screws (located on the sides of the control panel).
  • Page 29: Main Burner Removal

    SERVICING AND CLEANING (Cont.) MAIN BURNER REMOVAL 1. Remove the cooking grid and vaporizer panel from above the burner that is to be removed and set them aside. Remove burner clip 2. Locate the burner clip (located over the rear center tube of the burner) and slightly pinch and remove the clip from the burner support.
  • Page 30: Convert Gas Type / Check Burner Orifices

    SERVICING AND CLEANING (Cont.) CONVERT GAS TYPE / CHECK BURNER See the following sections for details on orifice conversion. ORIFICES Important: It is critical to the operation of each CAUTION: Make sure the grill is at a safe temperature burner that its orifice be fully inserted and isolated from gas and electrical supplies before beginning.
  • Page 31 SERVICING AND CLEANING (Cont.) Valve Burner Orifice Fig. 31-1 - Main burner orifice diagram 5. Replace burners (See BURNER REMOVAL section). Note: It is critical to the continued safe functioning of the burners Fig. 31-2 that the orifices are centered and completely inside the burner gas inlets.
  • Page 32: Air Shutter Adjustment / Burner Flame Inspection

    SERVICING AND CLEANING (Cont.) AIR SHUTTER ADJUSTMENT / BURNER FLAME INSPECTION Main / Side Burner Flames: (main burner Important: Air shutters are preset at the factory (see • blue • quiet shown) Table 1 in MODEL SPECIFICATIONS). • stable • touching burner However, gas conversion, altitude, or other local conditions may make it necessary to adjust the air shutters.
  • Page 33 SERVICING AND CLEANING (Cont.) Side Burner (if equipped) Begin with a completely cool grill. Remove the burner (see CONVERT/CHECK SIDE BURNER ORIFICE in the (View from underneath CONVERT GAS TYPE / CHECK BURNER ORIFICES side burner shelf) section). First ensure the burner orifice, ports, venturi tube, and air shutter are all clear of any insect or insect nests.
  • Page 34: Valve "Low" Setting Adjustment

    SERVICING AND CLEANING (Cont.) VALVE "LOW" SETTING ADJUSTMENT Stability of the "low" setting on the main burners, and sideburner (Manifold) (Manifold) may vary due to wind direction, grill configuration, and grill position. If your burner goes out when set on low, the valve Valve "low"...
  • Page 35: Troubleshooting

    TROUBLESHOOTING If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difficulties with the unit, please contact your local dealer.
  • Page 36: Warranty

    WARRANTY AMERICAN OUTDOOR GRILL LIMITED WARRANTY ® American Outdoor Grill warrants your grill to be free from defects in material and workmanship. American Outdoor Grill stainless-steel burners are warranted for as long as the original purchaser owns them -- LIFETIME. All other American Outdoor Grill parts are warranted for TEN (10) YEARS.

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