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Exmark ULTRAVAC E Series Setup Instructions

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Important: Due to the added weight of the UltraVac, it is important to ensure the parking brake on your
mower is adjusted properly. Before installing the UltraVac, make sure to re-adjust the parking brake on
your mower as outlined in the "Adjusting the Parking Brake" procedure in the Maintenance section of
the tractor Operator's manual.
This product contains a chemical or chemicals known to the State of California to
Literature Pack
Manual, Operator's
Required Completing Kits
Completing Kits
Note: Use the following charts to verify the kits required for the unit you are installing the UltraVac on.
Quest SP
Pioneer S-Series
© 2015—Exmark Mfg. Co., Inc.
P.O. Box 808
Beatrice, NE 68310
CALIFORNIA
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
44 Inch Deck
48 Inch Deck
116-4880
116-4885
ULTRAVAC
For UltraVac Serial Nos. 316,000,000 & Higher
(To fit Quest SP Serial Nos. 850,000 & Higher)
(To fit Pioneer S-Series Serial Nos. 920,000 & Higher)
WARNING
52 Inch Deck
116-4882
116-4887
Part No. 4502-776 Rev. A
E-SERIES
®
Setup Instructions
60 Inch Deck
116-4884
116-4889
116-6498
All Rights Reserved *4502-776* A
Printed in the USA.
—

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Summary of Contents for Exmark ULTRAVAC E Series

  • Page 1 60 Inch Deck Quest SP 116-4880 116-4882 116-4884 — Pioneer S-Series 116-4885 116-4887 116-4889 116-6498 © 2015—Exmark Mfg. Co., Inc. All Rights Reserved *4502-776* A Part No. 4502-776 Rev. A P.O. Box 808 Printed in the USA. Beatrice, NE 68310...

  • Page 2: Assembly Diagram

    Assembly Diagram Description Screw-5/16-18 x 6 1/2 (60 inch deck) Description Nut-Nyloc 5/16-18 (60 inch deck) Asm, Hopper Washer-Spring Disc (60 inch deck) Pin, Hair Bolt, Carriage 5/16-18 x 1 *Included in completing kit. Pin, Retaining ▲ Not included in kit P/N 116-4887 Tube, Upper Asm, Bag &...
  • Page 3 Figure 1...
  • Page 4 Adjusting the Parking Brake Re-adjust the parking brake on your mower as outlined in the “Adjusting the Parking Brake” procedure in the Maintenance section of the tractor Operator's manual. Installing the Hopper Mount Brackets 1. Loosen the front 5/16-18 x 2 3/4 inch bolt on the LH and RH rear panels (item 7 in Figure 2).

  • Page 5: Installing The Hopper

    Installing the Weight Assembly 1. Remove and retain the two retaining pins, three 3/8-16 x 1 inch screws, and three 3/8-16 inch nyloc nuts that are fastened to the weight mounting plate. 2. Mount the weight mounting plate to the front panel of the toe board using two 3/8-16 x 1 inch screws and two 3/8-16 inch nyloc nuts.
  • Page 6 mounting plate (see Figure 6). Install the two retaining pins into the weight mounting plate. Note: The removable weights are heavy. Use care when lifting them. Make sure that you can hold them securely before lifting them. Use caution when positioning your hands so that you Do Not set them down on your hands or fingers.

  • Page 7: Installing The Blower Assembly

    4. Apply a light coat of Mobil HTS grease (or food grade antisieze) to the top portion of the spindle shaft where the sheave mounts. 5. Install the double sheave onto the right spindle shaft and install the nut. Torque the sheave nut to 130-160 ft-lb (176–217 N-m).
  • Page 8 G014743 Figure 15 1. Measure 5 inches (12.7 cm) Figure 13 2. Cut tube 1. Impeller sheave 3. Spring loaded idler 2. Deck sheave 3. Insert the upper tube into the hopper seal – push in then pull out so that the seal is extended outward. 4.
  • Page 9 8. With the deck in the lowest position and the hopper closed, look underneath the hopper and the measure length of the upper tube protruding into the hopper (see Figure 17). If the upper tube extends more than 3 inches (7.6 cm) into the hopper, then the excess length must be removed.