Generac Power Systems 10 kW Owner's Manual
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Generac Power Systems 10 kW Owner's Manual

60 hz air-cooled generator
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Owner's Manual
60 Hz Air-Cooled Generators
10 kW to 26 kW
Loss of life. This product is not intended to
be used in a critical life support application.
Failure to adhere to this warning could result
in death or serious injury.
Register your Generac product at:
WWW.GENERAC.COM
1-888-GENERAC
(888-436-3722)
http://www.generac.com/service-support/product-support-lookup
http://www.generac.com/service-support/product-support-lookup
WARNING
(000209b)
®

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Summary of Contents for Generac Power Systems 10 kW

  • Page 1 ® Owner’s Manual 60 Hz Air-Cooled Generators 10 kW to 26 kW WARNING Loss of life. This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury.
  • Page 2 Use this page to record important information about this generator. Record the information found on the unit data Model: label on this page. See General Information for the location of the unit data label. The unit Serial: has a label plate affixed to the inside partition, to the left of the control panel console as shown in 2-2, or...

  • Page 3: Table Of Contents

    Table of Contents Section 1: Safety Information Battery Charger ......19 Manual Transfer Operation.... 19 Introduction ........1 Transfer to Generator Power Read This Manual Thoroughly ....1 Source ..........19 Safety Rules........1 Transfer to Utility Power Source ..20 How to Obtain Service ......2 Automatic Transfer Operation ..

  • Page 4: Section 1: Safety Information Introduction

    Safety Information Section 1: Safety Information Introduction this manual to any individual that will use this unit, and instruct them on how to correctly Thank you for purchasing this compact, high start, operate, and stop the unit in case of performance, air-cooled, engine-driven gen- emergency.

  • Page 5: How To Obtain Service

    Safety Information How to Obtain Service WARNING When the unit requires servicing or repairs, Electric shock. Only a trained and licensed electrician contact Generac Customer Service at 1-888- should perform wiring and connections to unit. Failure to GENERAC (1-888-436-3722) visit follow proper installation requirements could result in death, serious injury, and equipment or property damage.

  • Page 6: Electrical Hazards

    Safety Information Fire Hazards WARNING Asphyxiation. Always use a battery operated carbon WARNING monoxide alarm indoors and installed according to Fire hazard. Do not obstruct cooling and ventilating the manufacturer’s instructions. Failure to do so airflow around the generator. Inadequate ventilation could result in death or serious injury.

  • Page 7: Battery Hazards

    Safety Information cesses. For more information on battery recycling, visit the Battery Council Interna- DANGER tional website at: http://batterycouncil.org. Risk of fire. Allow fuel spills to completely dry before starting engine. Failure to do so will result in death or serious injury. (000174) WARNING Risk of Fire.

  • Page 8: Section 2: General Information

    General Information Section 2: General Information Generator Components and Control Locations 001818 Figure 2-1. 10 kW—Components and Control Locations Lock with cover G Status LED indicators N Fuel regulator Main line circuit breaker H Airbox with air cleaner O Fuel inlet...
  • Page 9 General Information 009340a Figure 2-2. 14 kW–18 kW—Components and Control Locations Lock with cover Status LED indicators Fuel regulator Main line circuit breaker Oil drain hose Fuel inlet (generator disconnect) Airbox with air cleaner Oil fill cap/dipstick Wi-Fi module Control panel Oil filter Data decal location Battery compartment...
  • Page 10 General Information 001786 Figure 2-3. 20 kW–26 kW—Components and Control Locations A Lock with cover H Oil drain hose Fuel inlet B Main line circuit breaker Oil fill cap Q Wi-Fi module (generator disconnect) C Airbox with air cleaner K Oil filter Data decal location D Control panel Composite base...

  • Page 11: Data Decals

    General Information Data Decals Two decals on the generator provide information about the unit itself and required fuel inlet pres- sure for correct operation. Model Data Decal Includes important information about the unit including: • model number • serial number •...

  • Page 12: Specifications

    General Information Specifications Generator Model 10 kW 14 kW 18 kW 20 kW 22 kW 24 kW 26 kW Rated voltage Rated maximum load cur- rent (amps) at rated volt- 41.7 58.3 75.0 83.3 91.7 100.0 108.3 age with LP*...

  • Page 13: Protection Systems

    General Information Protection Systems The Emission Control System code is EM (Engine Modification). The Emission Control The generator may need to run for long peri- System on this generator consists of the fol- ods of time with no operator present to moni- lowing: tor engine or generator conditions.

  • Page 14: Battery Charger

    NOTE: Do not use external battery chargers. Wi-Fi Module Generator is equipped with a Wi-Fi module. See Wi-Fi module owner’s manual for further information. Replacement Parts Description 10 kW 14 kW 18 kW 20 kW 22 kW 24 kW 26 kW...
  • Page 15 General Information Accessory Description ® Mobile Link Cellular The Mobile Link family of Cellular Accessories allow users to monitor Accessories generator status from anywhere in the world, using a smartphone, tablet, or PC. Easily access information such as the current operating status and maintenance alerts.

  • Page 16: Section 3: Operation

    Operation Section 3: Operation Site Prep Verification Press down on lid above side lock, and unlock latch to correctly open lid. Repeat for other side. Lid may appear DANGER stuck if pressure is not applied from the Automatic start-up. Disconnect utility power and top.

  • Page 17: Intake Side Panel Removal

    Operation Intake Side Panel Removal 3-3. Intake side panel (A) must be Figure removed to access battery compartment, fuel regulator, and sediment trap. Raise lid and remove front panel. Use a hex key to remove two mounting screws (B) and L-bracket screw (C). Lift intake panel up and away from genera- tor.

  • Page 18: Auxiliary Shutdown Switch

    Operation Auxiliary Shutdown Switch Control Panel Interface Figure 3-8. The control panel interface CAUTION (A) is located under the enclosure lid. Verify both left and right side locks are unlocked Equipment Damage. The auxiliary shutdown switch before attempting to lift lid of enclosure. is not to be used to power down the unit under Open lid as directed in Opening the...

  • Page 19: Operating Modes

    Operation Operating Modes Interface Menu Displays LCD Panel Mode Description MANUAL • Will not transfer to standby if Feature Description utility is present. HOME Default page displayed if no but- • Transfers to standby if utility page tons are pressed for 60 sec- drops below 65% of nominal onds.

  • Page 20: Menu System Navigation

    Operation Menu System Navigation Press ESCAPE button from any page to access the MENU. If needed, press ESCAPE button ↑ ↓ several times to reach the MENU page. Navigate to the desired menu by using the buttons. Press ENTER button when desired menu is displayed and flashing, Figure 3-9.
  • Page 21 Operation Figure 3-10. Navigation Menu Owner’s Manual for 60 Hz Air-Cooled Generators...

  • Page 22: Setting The Exercise Timer

    Operation Setting the Exercise Timer The battery charger operates as a smart charger which verifies: This generator is equipped with a configu- • output is continually optimized to promote rable exercise timer. Configuration can be maximum battery life. performed directly at the control panel or •...

  • Page 23: Transfer To Utility Power Source

    The system will control the cyclic cranking as will shut down. follows: Verify utility power supply to transfer • 10 kW Unit: five cranking cycles as follows: switch is turned off. 15 seconds cranking, seven seconds rest- Set main contacts to UTILITY (loads con-...

  • Page 24: Cleaning Cycle

    Operation Cleaning Cycle Set generator MLCB (generator discon- nect) to ON (CLOSED). If some condition impedes normal voltage Set utility MLCB to ON (CLOSED). creation, such as frost crystals or dust/dirt The system now operates in automatic preventing a good electrical connection, start mode.

  • Page 25: Section 4: Maintenance

    Performing Scheduled Maintenance Regular maintenance will improve perfor- mance and extend engine/equipment life. It is important to perform maintenance as Generac Power Systems, Inc. recommends specified in the Service Schedule for correct that all maintenance work be performed by generator operation. Engine oil and oil filter...

  • Page 26: Service Schedule

    Maintenance Service Schedule Schedule A Schedule B Daily If Running Every Every Two Every Four Service Continuously or Year Years or Years Before Each Use 200 Hours or 400 Hours Inspect enclosure louvers for dirt and ● debris * Inspect lines and connections for fuel or ●...

  • Page 27: Checking Engine Oil Level

    Maintenance Valve Adjustment NOTE: Not required on 14 or 18 kW units with 816cc engines. Dates Performed: Checking Engine Oil Level Press AUTO button on control panel. Allow generator to start and warm up for a few minutes. WARNING Set generator MLCB (generator discon- Risk of burns.

  • Page 28: Servicing The Air Cleaner

    009343 Figure 4-3. Oil Filter and Drain Location 001820 (20–26 kW) Figure 4-4. Servicing Air Cleaner (10 kW) Install cap on oil drain hose. Position and secure oil drain hose with the retaining clip. Remove oil filter (B) by turning it counter- clockwise.

  • Page 29: Spark Plug(S)

    Maintenance Valve Clearance Adjustment Install a new air filter element. Install air cleaner cover and fasten cover IMPORTANT NOTE: Contact an IASD for clips. service assistance. Correct valve clear- (14–26 kW units only): Verify air inlet ance is essential for prolonging the life of duct (D) is correctly connected to air the engine.

  • Page 30: Adjusting Valve Clearance

    (10 kW units) or 13 mm wrench (20–26 kW units). Turn pivot ball stud (D) using a 14 mm wrench (10 kW units), or 10 mm hex key 001812 (20–26 kW units) while inspecting clear- Figure 4-7. Valve Clearance Adjustment...

  • Page 31: Inspecting The Battery

    Maintenance • Wear full eye protection and protective cloth- ing. WARNING • If electrolyte contacts skin, wash it off imme- Explosion. Do not dispose of batteries in a fire. diately with water. Batteries are explosive. Electrolyte solution can cause • If electrolyte contacts eyes, flush thoroughly burns and blindness.

  • Page 32: Cleaning The Sediment Trap

    Maintenance Seal threads of cap with appropriate seal- ing compound. Install cap and hand- tighten. Tighten cap with an appropriately sized pipe wrench. DO NOT overtighten. Turn generator fuel supply ON. Inspect for leaks by spraying all connection points with a non-corrosive gas leak detection fluid.

  • Page 33: Attention After Submersion

    Maintenance Remove From and Return To Service Procedure Remove From Service WARNING Explosion. Batteries emit explosive gases. Always disconnect negative battery cable first to avoid spark. Failure to do so could result in death or serious injury. (000238) If generator cannot be exercised monthly, at a minimum, and will be out of service longer than 90 days, proceed as follows to prepare generator for storage:...
  • Page 34 Maintenance Inspect engine tag for oil viscosity and classification. Drain and fill with recom- mended oil if necessary. Verify state of battery. Fill all cells of unsealed batteries to correct level with dis- tilled water. DO NOT use tap water. Charge battery to 100% state of charge.

  • Page 35: Section 5: Troubleshooting / Quick Reference Guide

    Troubleshooting / Quick Reference Guide Section 5: Troubleshooting / Quick Reference Guide Generator Troubleshooting Problem Cause Correction Correct short circuit condition by replacing Blown fuse. 7.5 A fuse in generator control panel. Con- tact an IASD if fuse continues to blow. Loose, corroded, or faulty battery cables.
  • Page 36 Troubleshooting / Quick Reference Guide Problem Cause Correction Generator MLCB (generator dis- Set generator MLCB (generator discon- connect) is OFF (OPEN). nect) to ON (CLOSED). Faulty transfer switch coil. No transfer to Faulty transfer relay. standby after Contact an IASD for assistance. utility source Transfer relay circuit open.

  • Page 37: Quick Reference Guide

    Troubleshooting / Quick Reference Guide Quick Reference Guide To clear an active alarm, press OFF button on the control panel, then the ENTER button, and finally the AUTO button. Contact an IASD if alarm reoccurs. Active Alarm Problem Action Solution Check genera- FLASH- Unit running in...
  • Page 38 Troubleshooting / Quick Reference Guide Active Alarm Problem Action Solution STEPPER Unit will not start Check LEDs / OVERCUR- in AUTO with util- screen for Contact an IASD. RENT ity loss. alarms. Unit will not start Check LEDs / WIRING in AUTO with util- screen for Contact an IASD.
  • Page 40 ©2022 Generac Power Systems, Inc. Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice. Waukesha, WI 53189 No reproduction allowed in any form without prior 1-888-GENERAC (1-888-436-3722) written consent from Generac Power Systems, Inc. www.generac.com...

This manual is also suitable for:

14 kw18 kw20 kw22 kw24 kw26 kw

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