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TECHCON TS9800 User Manual

Jet valve dispensing system
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TS9800 & TS980
Jet Valve Dispensing System User Guide
The fastest non-contact
Jet Valve dispensing system
1
techcon.com/contact-us

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Summary of Contents for TECHCON TS9800

  • Page 1 TS9800 & TS980 Jet Valve Dispensing System User Guide The fastest non-contact Jet Valve dispensing system techcon.com/contact-us...

  • Page 2: Table Of Contents

    TS9800 & TS980 Jet Valve Dispensing System User Guide CONTENTS Pages SAFETY ………………………………………………………..……. UNPACKING AND INSPECTION ….…………………….……….…. TS9800 PIEZO JET VALVE DESCRIPTION……………………………... SETUP INSTRUCTIONS 4.1 Mounting & Connection ……………………………………… 9-10 4.2 Setup ………………………………………………………….. 10-13 4.3 Nozzle Calibration ……………………………………………. 14-16 OPERATION 5.1 Start Dispensing ………………………………………………..
  • Page 3 TS9800 & TS980 Jet Valve Dispensing System User Guide 9.4 Symbol Definitions …………………………………………… 9.5 Operation 9.5.1 Login …………………………………………..…………… 9.5.2 Disable Password Protection.…………………………….. 9.5.3 Enable Password Protection …………………….………… 9.5.4 Resetting Master Password ……………………..…………. 45-46 9.5.5 Setup Dispensing Parameters …………………………… 46-48 9.5.6 Calling Up Dispense Parameters…………………………….

  • Page 4: Safety

    • The usage of media which affects the functioning of the TS9800 System must be avoided. 1.4 Technical Details • The usage of the TS9800 System is only allowed inside and up to 2,000 meters above sea level. • Relative humidity: maximum 80% at 31 °C, decreasing linear until 50% at 50 °C.
  • Page 5 TS9800 & TS980 Jet Valve Dispensing System User Guide • When using the TS9800 Piezo Jet Valve with heater, please note that the tangible surfaces can be hot, which can lead to severe burns. • The safety by the apparatus can be affected by using parts/units not advised by OK International.

  • Page 6: Unpacking And Inspection

    Inspect the unit for any damage which may have occurred in transit. If such damage has occurred, notify the carrier at once. Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer. Figure 1A: TS9800 Piezo Jet Valve techcon.com/contact-us...
  • Page 7 TS9800 & TS980 Jet Valve Dispensing System User Guide Controller Package Includes (sold separately): Jet Valve Smart Controller TS980 Sensor Cable, 2M (6-to-5 pin connectors) Actuator Cable, 2M (3-to-2 pin connectors) Power Supply (not pictured) Figure 1B: TS980 Smart Controller...

  • Page 8: Ts9800 Piezo Jet Valve Description

    Jet Valve Dispensing System User Guide TS9800 PIEZO JET VALVE DESCRIPTION The TS9800 Series Piezo Jet Valve is a piezoelectric driven, non-contact dispensing valve capable of handling fluid at different viscosities. Piezo Jet Valve offers a fast-jetting action producing hundreds of accurate deposits in less than one second.

  • Page 9: Setup Instructions

    SET UP INSTRUCTIONS 4.1 Mounting & Connection The TS9800 Series Piezo Jet Valve should be used on an automated XYZ table. It is very important that the valve is mounted on the Z-axis gantry, in a secure manner, that will not allow loosening during dispense operation.

  • Page 10: Setup

    TS9800 & TS980 Jet Valve Dispensing System User Guide Figure 3: Connection 4.2 Setup WARNING: Before starting the Jet Valve System, carefully read through this User Guide and pay attention to the Warning and Caution notices. Note: Complete disassembly and maintenance instructions can be found in Section 7.
  • Page 11 TS9800 & TS980 Jet Valve Dispensing System User Guide Step 1: • Use the provided nozzle adjustment tool (1) to remove the nozzle adjustment nut/bushing assembly (2) and protective nylon washer (3). Step 2: • Use the provided nozzle installation tool (4) to...
  • Page 12 TS9800 & TS980 Jet Valve Dispensing System User Guide Step 5: • Use the nozzle adjustment tool securely tighten assembly. Step 6: • Screw the nozzle unit (nozzle bushing, nozzle insert adjustment nut) to the fluid manifold by hand (or use the nozzle adjustment tool) for about 3-4 turns only.
  • Page 13 TS9800 & TS980 Jet Valve Dispensing System User Guide Step 9: • Connect the valve cables to the controller. Sensor cable (6-to-5 pins) to the ‘SENSOR’ port (11); Actuator cable (3-to-2 pins) to the ‘ACTUATOR’ port (12). Caution: After connecting, tighten the locking...

  • Page 14: Nozzle Calibration

    TS9800 & TS980 Jet Valve Dispensing System User Guide 4.3 Nozzle Calibration The purpose of the nozzle calibration process is to make sure the nozzle insert is installed at the correct position with respect to the tappet to prevent leakage and to ensure proper dispensing.
  • Page 15 TS9800 & TS980 Jet Valve Dispensing System User Guide Start the calibration process by touching the ‘Calibration’ icon. Caution: For maximum calibration accuracy, do the following: • Disconnect air or fluid pressure to the fluid inlet before starting the calibration process.
  • Page 16 TS9800 & TS980 Jet Valve Dispensing System User Guide The system will take about 15 – 20 seconds for warming up and starting up the computation. During this time, the front panel calibration LED is off. 10. When the system completed the initial computation, the LED light will turn Orange.

  • Page 17: Operation

    5.2 Parameter Settings for the Dispensing Process The TS9800 Piezo Jet Valve System works according to the control profile shown below: both One Full Cycle...
  • Page 18 Help to reduce the stringiness of a material for better jetting Heater inside the fluid Warning: Consult with the material manufacturer to prevent manifold over-heating of material. Techcon will not be responsible for damages caused by hardened material inside the fluid manifold and/or nozzle Table 1 – Essential Parameters...
  • Page 19 TS9800 & TS980 Jet Valve Dispensing System User Guide After entering the dispensing parameters, touch the ‘Save’ icon to save all the parameters to the current program location. You can then start your dispensing process. Note: For more detail on how to enter the dispensing parameters, refer to section 9.5.3.

  • Page 20: Heating

    TS9800 & TS980 Jet Valve Dispensing System User Guide HEATING 6.1 Introduction The TS9800 Piezo Jet Valve with heating system is available for heating high viscosity fluid. The heating system also helps to maintain constant temperature. Required parts: • TS9800 Piezo Jet Valve with heater •...

  • Page 21: Mounting & Connection

    TS9800 & TS980 Jet Valve Dispensing System User Guide 6.4 Mounting & Connection (w/ Heater) Step 1: • Slide the heat guard over the fluid manifold. The alignment is done by the nozzle adjustment nut and the fluid manifold with heating module.

  • Page 22: Setup

    TS9800 & TS980 Jet Valve Dispensing System User Guide 6.5 Setup 1. Touch the ‘Login’ icon to enter the login screen. 2. Enter the default password ‘0000” in the password window. Then touch the ‘Accept’ icon to save and exit.
  • Page 23 TS9800 & TS980 Jet Valve Dispensing System User Guide 5. Touch the up and down arrows to set the desired temperature. Then touch the ‘Accept’ icon to save and exit. Note: Maximum temperature setting is 90°C. 6. Watch the fluid manifold’s temperature reading at the bottom of the screen.

  • Page 24: Valve Removal

    TS9800 & TS980 Jet Valve Dispensing System User Guide 7. VALVE SETUP AND CLEANING 7.1 Valve Removal Turn off or disconnect the fluid pressure to the material syringe or fluid supply line from the material reservoir. Remove the material syringe from the luer-lock fitting. Make sure to use an 8 mm open-jaw hex wrench to hold the fitting tight while removing the syringe.

  • Page 25: Cleaning

    TS9800 & TS980 Jet Valve Dispensing System User Guide Carefully remove the nozzle insert from the nozzle bushing. Press the new nozzle insert into nozzle bushing with the smaller end facing outward. To sit correctly, the nozzle insert must snap in lightly.
  • Page 26 Use the pressurised air hook-up to the syringe to push out any fluid left in the valve. The cleaning of the TS9800 Piezo Jet Valve can be carried out via: ➢ Purge fluid path with appropriate cleaning solution...
  • Page 27 TS9800 & TS980 Jet Valve Dispensing System User Guide After purging the system with an appropriate cleaning solution, turn the system off and disconnect all connections to the valve. Remove the nozzle unit by using the nozzle adjustment tool to rotate it counterclockwise.
  • Page 28 TS9800 & TS980 Jet Valve Dispensing System User Guide Use the provided 2 mm hex key to remove two holding screws (5) and carefully pull the fluid manifold assembly (4) from the upper valve body (1). Attention: When re-assembling the fluid manifold assembly to upper...
  • Page 29 TS9800 & TS980 Jet Valve Dispensing System User Guide Bottom side of tappet seal. Slightly engage the tappet seal to the tappet in the orientation as shown. Push the tappet seal slowly onto the tappet until it presses firmly against the tappet bushing. While pushing the seal, do not allow the bottom section of the seal to over-stretch.
  • Page 30 TS9800 & TS980 Jet Valve Dispensing System User Guide Remove fluid box adapter assembly (10) from the fluid manifold (4) by using the nozzle adjustment tool to unscrew the locking screw (9). Attention: For the fluid manifold with heater, before using the nozzle adjustment tool to unscrew the locking screw, first remove the cable guide (11) so that it won’t interfere with the tool.
  • Page 31 TS9800 & TS980 Jet Valve Dispensing System User Guide Use the tappet changing tool to unscrew the tappet assembly (2). Attention: When re-assembling the tappet assembly to upper valve body after cleaning, make sure to apply Teflon grease to the areas of tappet and spring (blue arrows).
  • Page 32 TS9800 & TS980 Jet Valve Dispensing System User Guide Nozzle Insert: • Thoroughly clean nozzle insert from above and below using a cotton swab. For the nozzle’s orifice, clean and pierce through with cleaning wire using pin vise tool. Note: It’s recommended to inspect nozzle insert under a microscope after cleaning to make sure that it’s clean and free of material residue.
  • Page 33 TS9800 & TS980 Jet Valve Dispensing System User Guide • Clean the bore of the nozzle bushing with cleaning brush. Move the brush back and forth several times to clean the bore of any material residue. Fluid Manifold: • Clean the conical surface and bore with a cotton swab.
  • Page 34 TS9800 & TS980 Jet Valve Dispensing System User Guide Fluid Box Adapter: • Clean the opening with thread insert and the conical surface using a cotton swab. • Clean the bore with cleaning brush. Move the brush back and forth several times.
  • Page 35 TS9800 & TS980 Jet Valve Dispensing System User Guide Adjustment Nut: • Clean the internal and outer areas with cotton swab. Tappet Bushing: • Clean the bore from both ends with cleaning brush. Move the brush back and forth several times.
  • Page 36 TS9800 & TS980 Jet Valve Dispensing System User Guide 12. Clean components in an ultrasonic bath: • Place the nozzle bushing, tappet bushing, adjustment nut and tappet seal in a beaker. Fill the beaker with appropriate cleaning solvent until all parts are covered. Place the beaker in the ultrasonic bath for 15 –...
  • Page 37 TS9800 & TS980 Jet Valve Dispensing System User Guide Compatibility of sealing material with selected fluids Resistant Substance VITON EPDM materials Acetone non resistant resistant non resistant PEEK, Ammonia non resistant non resistant non resistant PTFE Chloroform resistant non resistant...

  • Page 38: Ts9800 Piezo Jet Valve

    TS9800 & TS980 Jet Valve Dispensing System User Guide 8. TS9800 PIEZO JET VALVE 8.1 Valve Modules The TS9800 Series Piezo Jet Valve consists of three basic modules: • Actuator System Module (1) • Fluid Manifold Module (2) • Nozzle Unit Module (3) Figure 5: TS9800 Jet Valve Figure 6: Jet Valve’s internal operation...

  • Page 39: Technical Specifications

    Nozzle Unit can be easily changed and cleaned to minimized down time. The nozzle insert is a consumable item and can be easily replaced. 8.2 SPECIFICATIONS OF THE TS9800 SERIES PIEZO JET VALVE 125 mm X 102 mm X 16 mm (4.9” X 4.0” X 0.63”) Size...

  • Page 40: Materials Applied

    8.3.3 Modularity All TS9800 Jet Valve Systems are built strictly modular. Spare parts are simple and quick to replace so time and cost for repair can be significantly reduced.

  • Page 41: Description

    The TS980 Smart Controller consists of: External universal power supply for all voltages Electronically controlled heating regulator Microprocessor-based for the TS9800 Piezo Jet Valve Touch screen display with 272 X 480 RGB resolution Various interfaces on the back side On/Off switch for voltage supply 9.2 Technical Specifications...

  • Page 42: Features

    TS9800 & TS980 Jet Valve Dispensing System User Guide 9.3 Features Figure 7: Front Face of the Jet Valve Controller Figure 8: Rear Face of the Jet Valve Smart Controller techcon.com/contact-us...

  • Page 43: Symbol Definitions

    TS9800 & TS980 Jet Valve Dispensing System User Guide 9.4 Symbol Definitions Symbol Description Symbol Description Home Screen Calibration Settings Login (Lock) Logout (Unlock) Run (Start) System Inhibit Purge (Press & Hold) E-Stop Accept Cancel Change Password Counter Reset Run Method...

  • Page 44: Operation

    TS9800 & TS980 Jet Valve Dispensing System User Guide Operation 9.5.1 Login 1. Touch the ‘Login’ icon to enter the login screen. Enter default password ‘0000’ in the password window. Attention: To change the password, skip step 2 and proceed to step 4.

  • Page 45: Enable Password Protection

    TS9800 & TS980 Jet Valve Dispensing System User Guide 9.5.3 Enable Password Protection (Keep Controller in Lock Mode) 1. Touch the ‘Login’ icon to enter the login screen. 2. Enter default password ‘0000’ in the password window and touch the unlock icon.

  • Page 46: Setup Dispensing Parameters

    TS9800 & TS980 Jet Valve Dispensing System User Guide Touch the ‘Accept’ icon to accept and exit. Once the master password is comfirmed, the password will reset to 0000. 9.5.5 Setup Dispensing Parameters All essential dispensing parameters can be accessed from the home screen.
  • Page 47 TS9800 & TS980 Jet Valve Dispensing System User Guide Touch the up and down arrows to set the desired fall time in µs. Attention: The minimum fall time is 80 µs and the maximum fall time is 1999 µs. Touch the ‘Accept’ icon to exit.

  • Page 48: Calling Up Dispense Parameters

    TS9800 & TS980 Jet Valve Dispensing System User Guide 17. Touch the up and down arrows to set the desired number of strokes per dispensing cycle. 18. Touch the ‘Accept’ icon to save and exit 19. Enter all desired dispensing parameters, then touch the ‘Save’ icon.

  • Page 49: Reset Cycle Counter

    TS9800 & TS980 Jet Valve Dispensing System User Guide 9.5.7 Reset Cycle Counter The cycle counter records the number of dispense cycle being activated. Up to 999,999,999 cycles can be recorded for each of the programs saved in memory. To reset the counter for the current program, follow the steps below: Touch the ‘Settings’...

  • Page 50: Service Mode

    TS9800 & TS980 Jet Valve Dispensing System User Guide Touch the ‘Run’ icon to start the dispensing cycle. If Line Mode is selected, an external triggering devise is required to trigger a start. Caution: For Line mode, the controller must be activated by a secondary source such as PLC or XYZ Table connected through the 15-Pin I/O port.
  • Page 51 TS9800 & TS980 Jet Valve Dispensing System User Guide Touch the clould icon to prompt up the Remote sever. Enter in the Remote sever IP and use the 4900 default for the Port. If the connection is successful, a Green Clould should appear.

  • Page 52: Software Update

    If update is a success, this screen will appear 9.5.11 Software Update Download the latest software version from the Techcon website and copy it to a blank USB thumb drive. Caution: The software file must be placed in the root directory.

  • Page 53: Spare Parts And Schematics

    TS9800 & TS980 Jet Valve Dispensing System User Guide 10. SPARE PARTS AND SCHEMATICS 10.1 Tappets & Nozzle Inserts PART NO. DESCRIPTION TAPPETS 9800-TT-TC-07 TAPPET, TUNGSTEN CARBIDE, 0.7 mm TIP 9800-TT-TC-15 TAPPET, TUNGSTEN CARBIDE, 1.5 mm TIP NOZZLE INSERTS 9800-NI-TC-50 NOZZLE INSERT, TUNGSTEN CARBIDE, 50µm...

  • Page 54: Piezo Jet Valve Parts List

    TS9800 & TS980 Jet Valve Dispensing System User Guide 10.3 Piezo Jet Valve Parts List Figure 9: Jet Valve Assembly ITEM PART NO. DESCRIPTION 7511-9100 ASSEMBLY, VALVE BODY 7511-9140-07 ASSEMBLY, TAPPET, 0.7 mm TIP 7511-9140-15 ASSEMBLY, TAPPET, 1.5 mm TIP 9800-TT-TC-07 TAPPET, TUNGSTEN CARBIDE, 0.7 mm TIP...
  • Page 55 TS9800 & TS980 Jet Valve Dispensing System User Guide Piezo Jet Valve Parts List (continued) Figure 10: Optional Cables ITEM PART NO. DESCRIPTION 9800-ACABLE-5M ACTUATOR CABLE, 5 m 9800-SCABLE-5M SENSOR CABLE, 5 m 9800-HCABLE-5M HEATER CABLE, 5 m 9800-ACABLE-AD ADAPTER FOR ACTUATOR CABLE...

  • Page 56: I/O Port

    TS9800 & TS980 Jet Valve Dispensing System User Guide 10.4 DB-15 I/O Port Functions Note: Digital output requires a pull up resistor to the positive supply of the receiving device. DB-15 CONNECTOR FUNCTION TYPE DESCRIPTION LEVELS Reference – 24VDC VOLTAGE OUT...

  • Page 57: Serial Port

    TS9800 & TS980 Jet Valve Dispensing System User Guide 10.5 Serial Port Functions Note: Serial port is currently not activated. DB-9 CONNECTOR FUNCTION TYPE DESCRIPTION LEVELS techcon.com/contact-us...

  • Page 58: Troubleshooting

    Disconnect actuator cable, if controller REBOOTING rebooting reboots and stays on then the Piezo is shorted. Return valve to Techcon for evaluation Check connection of actuator cable Manual dispensing must be in Dot Mode Valve is not running Line Mode requires external trigger. Check...

  • Page 59: Key Variables

    TS9800 & TS980 Jet Valve Dispensing System User Guide 11.2 Key Variables Variables Effects • Fluid Pressure Droplet size can be adjusted by • Droplet size can be adjusted by changing fluid pressure • changing fluid pressure Too much fluid pressure can cause accumulation •...

  • Page 60: Sample Parameters

    TS9800 & TS980 Jet Valve Dispensing System User Guide 11.4 Sample Parameters Note: Parameters shown are for references only • Low Viscosity Jet Valve Techcon TS9800 (Non-Heater) Nozzle Size 70 µm Tungsten Carbide Tappet Size 1.5 mm Tungsten Carbide Robot...
  • Page 61 TS9800 & TS980 Jet Valve Dispensing System User Guide • Medium Viscosity Jet Valve Techcon TS9800 (Non-Heater) Nozzle Size 120 µm Tungsten Carbide Tappet Size 1.5 mm Tungsten Carbide Robot Techcon TS2301 Material Loctite 3103 - 14.5 KCps (in 30 cc syringe)
  • Page 62 TS9800 & TS980 Jet Valve Dispensing System User Guide • High Viscosity Jet Valve Techcon TS9800 (Non-Heater) Nozzle Size 200 µm Tungsten Carbide Tappet Size 1.5 mm Tungsten Carbide Robot Techcon TS2301 Material Loctite 3609 - 220 KCps (in 30 cc syringe)

  • Page 63: Warranty And Return

    Warranty refers to the reliability of the TS9800 Piezo Jet Valve System under conditions of ordinary use. Warranty of the TS9800 Piezo Jet Valve covers all defects that could arise within a maximum period of 6 months or a billion pulses on the piezo actuator (whichever comes first) after the date of delivery.

  • Page 64: Return

    TS9800 & TS980 Jet Valve Dispensing System User Guide 12.2 Return Each TS9800 Piezo Jet Valve that has been in contact with toxic chemicals or other harmful materials must be decontaminated before being returned to Techcon. This declaration is necessary even for an unused valve. If the valve was used the liquids which were in contact with the valve need to be listed in the decontamination declaration to Techcon.
  • Page 65 TS9800-TUG-20220222 For Sales Techcon Corporate Headquarters Visit our website for more information and to contact the Techcon office nearest you. We 10800 Valley View Street, and Support: have several offices worldwide that are ready Cypress, California, 90630, USA to serve your needs.

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