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FRONTIER
400X
®
MAINTENANCE
SAFETY PRECAUTIONS
READ AND UNDERSTAND ENTIRE SECTION BEFORE
OPERATING MACHINE.
WARNING
troubleshooting work.
•
Turn the engine off before working inside the machine.
•
Remove guards only when necessary and replace them
when the maintenance requiring their removal is
complete.
•
Always use the greatest care when working near
moving parts.
Read the Safety Precautions in front of this manual and the
engine instruction manual before working on this machine.
Keep all equipment safety guards, covers and devices in
position and in good repair. Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing the equipment.
WARNING
HOT PARTS AND FLUID can
•
Do not touch hot parts with bare hands or
•
Allow equipment to completely cool before
servicing.
•
Handle hot parts using proper tools and
wear heavy insulated welding gloves and clothing to
prevent burns.
•
Do not place unit on, over, or near combustible
surfaces.
WARNING
Before carrying out service, maintenance and/or
repair jobs, fully disconnect power to the
machine.
Use Personal Protective Equipment (PPE),
including safety glasses, dust mask and gloves to
avoid injury. This also applies to persons who
enter the work area.
MOVING PARTS can injure.
• Do not operate with doors open or guards off.
• Stop engine before servicing.
• Keep away from moving parts.
troubleshooting work.
ROUTINE AND PERIODIC MAINTENANCE
DAILY
• Check the engine oil level.
tank.
• Open the water drain valve located on the bottom of the water
separator element 1 or 2 turns and allow to drain into a
container suitable for diesel fuel for 2 to 3 seconds. Repeat
the above drainage procedure until diesel fuel is detected in
the container.
• Clean interior of machine with a low pressure air stream.
Make a thorough inspection of all components.
• Look for signs of overheating, broken leads, or other obvious
problems. Many problems can be uncovered with a good
visiual inspection.
PERIODIC
Blow out the machine with low pressure air periodically. In partic-
ularly dirty locations, this may be required once a week.
BRUSH REMOVAL AND REPLACEMENT
It is normal for the brushes and slip rings to wear and darken
slightly. Inspect the brushes when a generator overhaul is
necessary.
WARNING
Do not attempt to polish slip rings while the engine is
running.
D-1
MAINTENANCE
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