McCain ATC eX2 NEMA User Manual
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McCain ATC eX2 NEMA User Manual

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ATC eX2 NEMA
CONTROLLER
USER'S MANUAL: M57970
Version: 1.0
Product specifications:
www.mccain-inc.com
Customer support:
support@mccain-inc.com
Product Inquiries: 888-2-McCain (888-262-2246)

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  • Page 1 ATC eX2 NEMA CONTROLLER USER’S MANUAL: M57970 Version: 1.0 Product specifications: www.mccain-inc.com Customer support: support@mccain-inc.com Product Inquiries: 888-2-McCain (888-262-2246)
  • Page 2 This page was intentionally left blank...
  • Page 3 Version REVISIONS Date Comments A. Sanchez 04/25/16 Initial release...
  • Page 4 McCain Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with furnishing, performance or use of this material. MCCAIN MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................ 2 Benefits ............................2 Controller features ......................... 2 THE ATC eX2 NEMA CONTROLLER ................4 Overview ............................4 Controller Operating System ......................5 Enclosure ............................5 Hardware Interfaces ........................5 2.4.1 Controller Front Panel ......................6 Internal Construction / Sub-Assemblies: ..................
  • Page 7 TABLE OF FIGURES Figure 1: ATC eX2 NEMA controller with a connector box attached............3 Figure 2: Hardware Interfaces on the Front Panel ..................5 Figure 3: ATC eX2 Nema Controller dimensions TS-2 Type 1..............14 Figure 4: ATC eX2 Nema Controller dimensions TS-2 Type 2..............15 McCain ATC eX2 NEMA Controller –...

  • Page 8: Introduction

    Designed from the ground-up based on NEMA TS-2 and ATC 5.2b standards, the ATC eX2 NEMA controller provides revolutionary flexibility and control. Best of all, the single ATC eX2 compliant housing can be configured for either TS-2 Type 1 or TS- 2 Type 2 applications and is backward compatible with TS-1.

  • Page 9: Figure 1: Atc Ex2 Nema Controller With A Connector Box Attached

    NEMA TS-2 Type 1 PORT 1 (SDLC), A2 connector  NEMA TS-2 Type 2 A, B, C and D connectors (attaching an optional connector box) Figure 1: ATC eX2 NEMA controller with a connector box attached. McCain ATC eX2 NEMA Controller – User Manual Version 1.0...

  • Page 10: The Atc Ex2 Nema Controller

    The controller unit uses an engine board fully compatible to ATC 5.2b standard; with the MPC8360 core at 400MHz, 256MB DRAM, 16MB NOR FLASH, 256MB NAND FLASH and 2MB SRAM. All ATC eX2 NEMA controller’s interfaces to the cabinet, to other external devices, or to the user are accessible from the front panel.

  • Page 11: Controller Operating System

    ACTIVE LED indicator are accessible from the front of the unit. The top cover of the ATC eX2 NEMA controller is closed and free of any vent or openings to avoid dirt, dust, water or other debris entering from the top of the unit. Ventilation holes are provided on the sides of the unit in order to cool the electronics;...

  • Page 12: Controller Front Panel

    2.4.1 Controller Front Panel All ATC eX2 NEMA controller interfaces to the external world (cabinet, external devices, user) are accessible from the front panel. 2.4.1.1 LCD with Backlight The controller unit has a 16 lines X 40 Columns LCD display with LED backlight. This is the visual interface of the user with the controller unit;...
  • Page 13 SP-1 and SP-2 are general purpose ports and they are available on the communications slot at DIN96 connector. The ports’ differential communications signals are used depending on the board plugged into the communications slot (2070-7A, 2070-7B, 2070-6A, 2070-6B, etc.); if the board is an asynchronous McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 14 Connector Box The ATC eX2 NEMA controller is a TS2 Type 1 controller that can be converted to a TS2 Type 2 controller by adding an optional connector box in order to support the functionality of the A, B, C connectors of the TS1 standard plus the special configuration “D”...

  • Page 15: Internal Construction / Sub-Assemblies

    An AC hysteresis trip/recover adjustment (POT1).  Circuitry for generating the POWERDOWN, POWERUP and LINESYNC signals.  A five positions header (DC INPUT) for receiving the DC voltages from the power supply sub- assembly (M45891). McCain ATC eX2 NEMA Controller – User Manual Version 1.0...

  • Page 16: Host Board Sub-Assembly (M57133A)

     A -12VDC power supply, it receives the +12VDC from the power supply sub-assembly (M45891) and returns -12VDC to the P1 connector.  A 12 positions connector (P1) for providing the DC voltages and control signals to the host board (M69945A) and modem board (M66279A).

  • Page 17: Engine Board Sub-Assembly (M52284A)

    One SPI bus that handles the communication to an optional connector box, when configuration for a TS2 Type 2 controller is needed.  Two 50 positions plug connectors to be attached to a host board. McCain ATC eX2 NEMA Controller – User Manual Version 1.0...

  • Page 18: Modem Board Sub-Assembly (M66279A)

    2.5.5 Modem Board Sub-Assembly (M66279A). This board is installed as a backplane for the 2070 boards and is similar to 2070 controller slot A2. The modem board receives the SP1 and SP2 communication channels, POWERUP and CPURESET signals from the Host board (M57133A) through the 40 lines ribbon cable. The DC voltages +12VDC, -12VDC, +5VDC and the LINESYNC and POWERDOWN signals are received from the Control Signals board (M66450A).

  • Page 19: Internal Wiring

    2.5.6 Internal Wiring. A set of harnesses is provided for interconnecting the internal sub-assemblies of the ATC eX2 NEMA controller. Some of them are common for all configurations and others are used only for specific configurations. Below are described the labels on the plug connectors and the connector headers where they belong.

  • Page 20: Physical And Environmental Details

    Relative humidity: 0 to 95% (non-condensing). Style: TS-2 Type 1. Dimensions: 7.5” H x 10.2” W x 10.6” D. Weight: 7 lbs. Mounting method: Shelf mounted. NOTE: All dimensions are shown in inches. Figure 3: ATC eX2 Nema Controller dimensions TS-2 Type 1.

  • Page 21: Figure 4: Atc Ex2 Nema Controller Dimensions Ts-2 Type 2

    Dimensions: 10.5” H x 10.2” W x 10.6” D. Weight: 10 lbs. Mounting method: Shelf mounted. NOTE: All dimensions shown in inches. Figure 4: ATC eX2 Nema Controller dimensions TS-2 Type 2. McCain ATC eX2 NEMA Controller – User Manual Version 1.0...

  • Page 22: Configurations

    CONFIGURATIONS The ATC eX2 NEMA controller can be configured depending on the application. In order to properly configure the controller follow the below directions. 3.1 TS2 Type 1 This is the default configuration for the controller; it uses an SDLC port to communicate to the Bus Interface Units.

  • Page 23: Controller Boot-Up

    (communication, I/O, Linesync and Powerdown), forks the /atc/atcstart script (if exists) and updates the RTC with the system Clock each hour.  Opens the login prompt. The default login information is: User: root Password: root McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 24 U-Boot 1.3.0-rc2 (Jan 16 2014 - 16:18:04) McCainEngineBoard Reset Status: Software Hard, External/Internal Soft, External/Internal Hard CPU: e300c1, MPC8360E, Rev: 21 at 399.999 MHz, CSB: 266 MHz Unit: McCain Engine Board III I2C: ready DRAM: 256 MB FLASH: 16 MB...
  • Page 25 MTU = 1500 (frame size=1518) McCain Engine flash0 device: 800000 at fe000000 Partition number 4 McCain Engine Flash0 Map Info: Found 1 x16 devices at 0x0 in 16-bit bank Amd/Fujitsu Extended Query Table at 0x0040 number of CFI chips: 1 cfi_cmdset_0002: Disabling erase-suspend-program due to code brokenness.
  • Page 26 The default password for the root account is: root please change this password using the 'passwd' command and then edit this message (/etc/issue) to remove this message mccain-engine login: PHY: e0102120:01 - Link is Up - 100/Full PHY: e0102120:09 - Link is Up - 100/Full...

  • Page 27: Maintenance, Adjustments And Troubleshooting

    The DAT (McCain Diagnostic and Acceptance Test) is a set of test programs already loaded into the controller; it also can be stored into a USB memory stick. The DAT is used for testing and validating the hardware of the McCain ATC eX2 NEMA controller units, and it is a useful tool when troubleshooting the controller.

  • Page 28: Appendices

    APPENDICES...

  • Page 29: Appendix A: Assembly Drawings

    ASSY, PCB, MODEM BOARD NEMA M57132 HARN, LCD, 20CONN RIBBON M57680 ASSY, LCD/HARN, ATC eX2 M44301 ASSY, A2 CONN, NEMA M45891 ASSY, PWR SUP, W/BACKUP CAPACITOR M44300 HARN SET, ATC NEMA CONTROLLER McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 30 DRAWING TITLE M57128 ATC eX2 NEMA CONTROLLER...
  • Page 32 THE CORRECT POSITION USING CLIP-ON'S LANCE WHEN INSTALLING HOSTBOARD PLUG CAREFULLY THE HEADERS LOCATED ONTO KEYPAD AND LCD ASSEMBLY. DETAIL D SCALE 1 : 1 ATC eX2 NEMA SIZE PROPRIETARY AND CONFIDENTIAL TITLE: ® CONTROLLER TS2 TYPE 1 THIS DOCUMENT CONTAINS...
  • Page 35 DRAWING TITLE M57133A ASSY, PCB, HOSTBOARD NEMA ATC eX2 McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 37 DRAWING TITLE M52284A ASSY, PCB, 2070-1C, ENGINE...
  • Page 39 DRAWING TITLE M66450A ASSY, PCB, CONTROL SIGNALS McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 41 DRAWING TITLE M66279A ASSY, PCB, MODEM BOARD NEMA...
  • Page 44 DRAWING TITLE M57132 HARN, LCD, 20CONN RIBBON McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 46 DRAWING TITLE M57680 ASSY, LCD/HARN, ATC eX2...
  • Page 48 DRAWING TITLE M44301 ASSY, A2 CONN, NEMA McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 50 WIRE LIST M44302 3 = M24636 PART # 2 = .3 STRIP AND TIN OLD PART # HARN, A2 CONN, NEMA, TS2 1 = M24773 DESCRIPTION: Type Color From Label Finish Label Finish Length AC INPUT *1 20 GA, 19STR BLACK M13846 A2-C...
  • Page 51 DRAWING TITLE M45891 ASSY, PWR SUP, W/BACKUP CAPACITOR...
  • Page 53 WIRE LIST M45996 PART # 2 = .3 STRIP AND TIN PART # HARN, PWR SUP W / BACKUP, ATC NEMA 1 = .1 STRIP AND TIN DESCRIPTION: Type Color From Label Finish Label Finish Length 20 GA, 19STR WHT/RED M13891 7"...
  • Page 54 DRAWING TITLE M44300 HARN SET, ATC NEMA CONTROLLER McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 56 WIRE LIST M44300 PART # 2 = M24773 OLD PART # HARN, SET, ATC NEMA CONTROLLER 1 = M44048 3= M46903 DESCRIPTION: Type Color From Label Finish Label Finish Length C1, C2 AND Q1 C2-1 20 GA, 19STR M13892 11.0 C1-1 5VDC Q1-3...
  • Page 57 APPENDIX B: BILL OF MATERIALS BILL OF MATERIAL DESCRIPTION M57128 ATC eX2 NEMA CONTROLLER, TS2 TYPE 1...
  • Page 58 TERMINAL M44069 SCREW,6-32 X 5/16,PH,FH,SS, 100 DEG,BLACK 11.00 ABBATRON HH 4025 SMITH SPACER,#6,5/8"L,OD.250 M44170 2.00 MCMASTER#94639A107 RAF ELECTRONIC 1130-6-N HARDWARE CLIP-ON MOUNTING, CLEAN AND BRIGHT M46871 2.00 TECH-ETCH 182RF9C070L-2.18-02 FINISH McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 59 M12132 STANDOFF, PEM BSOS-632-10 SO 2.00 M19332 AL; SHT, 5052, .063X48X120, (0.880 LBS/SQFT) 0.98 M44066 FEATURE PANEL,NEMA CONTROLLER 1.00 POWDER, MCCAIN,TRAFFIC YELLOW PPG # M19617 0.01 PCTT30119 M42547 AL; SHT, 5052, .100X48X120, (1.397 LBS/SQFT) 0.19 SCREW,CAPT. COMBO, 47-80-183-10 M68509 2.00...
  • Page 60 NATIONAL WIRE & M13846 WIRE,20,BLK,19STR MIL-W-16878/2 0.75 NC1932U-0 CABLE COR NATIONAL WIRE & M13890 WIRE,20,WHT,19STR NC1932U-9 0.75 NC1932U-9 CABLE COR NATIONAL WIRE & M13891 WIRE,20,WHT/RD,19STR MIL-W-16878/2 0.33 MIL-W-16878/2 CABLE COR McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 61 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer NATIONAL WIRE & M13946 WIRE,20,GRN,19STR MIL-W-16878/2 0.33 MIL-W-16878/2 CABLE COR TERM,#6,RD,RING TONGUE TAPE TYCO M24636 1.00 51863-1 MOUNTED,AWG 22-16 INCORPORATED TYCO M24666 HOUSING,3POS,SL-156,W/LK RAMP;NO TAB 1.00 640250-3 INCORPORATED CONTACT,CRIMP FOR MTA SL GOLD TYCO...
  • Page 62 R27, R28, R3, R30, R32, R33, R34, R35, R48, R5, R59, R6, R63, R8 M65436 RES,15K,1/8W,1%,0805 SMT R126, R133 2.00 PANASONIC ERJ6ENF1502V IC,DS1390,REAL TIME CLOCK, TSOP-10, M65479 1.00 MAXIM DS1390U-33+T&R 3K/REEL McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 63 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer 10, C113, C114, C115,C116, C117, MURATA GRM188R71E104KA01D C118, C119, C12,C120, C121, C122, C123, C124, C125, C126, C127, C128, C129, C130, C131, C132, C133, C134, C135, C136, C137, C138, C139, C14, C140, C141, C142, C143, C144, C145, C146, C147, C148, C149, C15, C150, C151, C152, C153, C154, C155, C156,...
  • Page 64 PCB, ENGINE BOARD, 2070-1C, REV A 1.00 M55098 IC, PROGRAM, U-BOOT, 2070-1C FLASH MEM 1, FLASH MEM 2 2.00 MICRON M29W640FB70N6E NUMONIX M29W640FB70N6E IC,FLASH MEMORY,64Mbit,TSOP-48, 3V, BOOT M34637 2.00 NUMONIX M29W640GB70NA6E BLOCK M29W640FB70N6E M29W640GB70NA6E McCain ATC eX2 NEMA Controller – User Manual Version 1.0...

  • Page 65: Appendix C: Connector's Detail, Front Panel

    Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer M65138 RES,0 OHMS,1/4W,1206 SM R160, R188, R190, R218 4.00 PANASONIC ERJ-8GEY0R00V PANASONIC ECJ-1VC1H101J M65192 CAP,.0001MF,50V,CER,0603 SMT, (100PF) C310, C317, C330, C334 4.00 C1608C0G1H101J080AA VJ0603A180JXACW1BC COMPONENT/VISHAY M65398 CAP,.000018MF, 50V, 5%, SM 0603 C285, C286, C301, C302 4.00 MURATA...
  • Page 66 1.00 COOPER BUSSMAN DR125-1R5-R ABRACON ASFL1-33.333MHZ-L-K-T M66126 OSCILLATOR,33.333MHZ, OSC1 1.00 ABRACON ASFL1-33.333MHZ-LC-T NATIONAL LM5642MHX/NOPB SEMICONDUCT IC,LM5642MH, High Voltage, Dual Sync Buck M66127 1.00 Converter, TSSOP-28, 2.5K REEL NATIONAL LM5642MHX SEMICONDUCTOR McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 67 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer IC,MPC8360ECVVAJDGA,CPU M66128 1.00 FREESCALE MPC8360ECVVAJDGA 32BITS,500MHZ,266MHZ,400MHZ IC,USB1T11AMTCX, UNIVERSAL SERIAL BUS M66129 1.00 FAIRCHILD USB1T11AMTCX TRANSCEIVER TEXAS SN74LVC74APWR INSTRUMENTS IC,SN74LVC74APW, DUAL D-TYPE FLIP-FLOP, M66132 1.00 TSSOP-14 TEXAS SN74LVC74APWT INSTRUMENTS LED,R,1.6X0.8MM,SMD, KINGSBRIGHT COL1, COL2, DUP1, DUP2, LNK1,...
  • Page 68 IT:G TR M69975 CAP,.015MF,25V,0603 SMT C336 1.00 PANASONIC ECJ1VB1E153K M69976 CAP,.0015MF,50V,0603 SMT C328 1.00 PANASONIC ECJ1VB1H152K M69977 CAP,.0082MF,50V,0603 SMT C335 1.00 PANASONIC ECJ1VB1H822K M69987 INDUCTOR, 4.2 uH, 10A, 7mOHMS 1.00 RLF12560T-4R2N100 McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 69 STUD, SELF CLINCH, PEM FHS-440-8 ST 8.00 M11982 STUD, SELF CLINCH, PEM FHS-632-8 ST 2.00 M11984 NUT, SELF CLINCH, PEM FEX-632 SS 8.00 M12098 STANDOFF, PEM BSOS-632-12 SO 9.00 M19332 AL; SHT, 5052, .063X48X120, (0.880 LBS/SQFT) 2.93 POWDER, MCCAIN,TRAFFIC YELLOW PPG # M19617 0.15 PCTT30119...
  • Page 70 NTP2955G TYCO 1-103783-0 M30703 HEADER,10/20,.100C,BRKWY, .025 SQ POST 1.00 TYCO 6-146261-0 Unit MOLEX 10-89-1121 M31030 HEADER,12POS,100C,2R 1.00 MOLEX 10-89-7122 MOLEX 10-96-7126 MALLORY M33163 BUZZER, 4-7 VDC BZZ1 1.00 PB-12N23P-05 SONALERTS McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 71 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer TYCO 5103308-8 M33223 HEADER,40POS,2R,PCB MT SHROUDED 1.00 TYCO 103308-8 INCORPORATED KINGBRIGHT L7104EC LD1, SP3_RX, SP3_TX, SP4_RX, LED,R;3MM;34DEG;CLEAR KINGSBRIGHT KINGBRIGHT WP710A10EC M34258 SP4_TX, SP5_RX, SP5_TX, SP8_RX, 9.00 L7104EC SP8_TX KINGSBRIGHT USA W7104EC...
  • Page 72 C55, C56, C57, C58, C59, C60, C61, C62, C63, C64, C65, C66, C67, C7, C72, C75, C77, C78, C79, C8, C81, C82, C83, C87, C88, C89, C9, C91, C92, C93, C94, C95, C96, C97, C98, McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 73 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer M34641 RES,2.2K,1/10W,5%,0603 SM RESISTOR CHIP R14, R16, R202, R5, R6 5.00 PANASONIC ERJ-3GEYJ222V R104, R105, R106, R12, R146, R147, M34642 RES,4.7K,1/10W,5%,0603 SM RESISTOR CHIP 8.00 PANASONIC ERJ-3GEYJ472V R14, R199 R1, R123, R160, R164, R166, R16, DALE...
  • Page 74 R91, R92, R93, R94, R95, R96, R97, R98, R99 R11, R116, R117, R118, R119, R120, M65424 RES, 75 OHMS, 1/8W, 1%, SMD 0805 R121, R122, R153, R154, R156, R157, 14.00 PANASONIC ERJ-6ENF75R0V R158, R233 McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 75 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer PULSE HX1188FNLT TRANSFORMER,HX1188,SINGLE PORT M65425 XFMR1, XFMR3 2.00 PULSE HX1188NLT 10/100BASE-T,TX 1:1,RX 1:1,600/REEL PULSE HX1188T ECS-250-18-5P-DN-TR ECS-250-18-5PXDN-TR M65428 OSCILLATOR,CRYS, 25MHZ ,SMD Y1, Y2 2.00 ECS-250-20-5P-DN ECS-250-20-5PX-DN-TR M65436 RES,15K,1/8W,1%,0805 SMT R161, R168 2.00...
  • Page 76 CONN, DB15, FEMALE, WIRE WRAP TIN 1.00 NORTCOMP INC 172-015-242R011 M66539 CONN, 7/14, 2 ROW,.1C, SOCKET STRIP 1.00 SAMTEC SSW-107-01-G-D RECEPTACLE, 50 POS,2 ROW,STRAIGHT,DIN PCN10C-50S- M66691 P1, P2 2.00 HIROSE TYPE B, PCN10 2.54DSA(72) McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 77 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer M57680 ASSY, LCD/HARN, ATC eX2 1.00 M57132 HARN, LCD, 20COND RIBBON CABLE, ATC eX2 1.00 BELDEN/VOLEX 9L28020 HITACHI A2807-1-20T RIBBON CABLE,20COND,28AWG .050" M13895 0.21 MIL-SPEC, INC MG20 PITCH,GRAY T&B 171-20...
  • Page 78 C4, C7, C8 3.00 NIPPON NRWA471M50V12.5X20F THOMPSON KMR471M1HJ21 UNITED CHEMICON EKMG630ELL471MK20S UNITED CHEMICON KME50VB471M12X20LL AUGAT 816-AG-11DES MILL-MAX 1109331641001000 SOCKET,IC,16PIN,.3C OPEN LADDER;4 M17012 INSTALL ON U1 1.00 FINGER CONT TYCO 2-1437539-8 TYCO 4-1571552-4 McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 79 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer BECKMAN 67YR50K M17188 RES,POT,50K,3/8" TOP ADJUST,20 TURNS POT1 1.00 BECKMAN 67YR50KLF LINE FILTER,PC MOUNT SHAFFNER #FN405- M17439 1.00 SHAFFNER FN405-3/02 3/02 HEADER,3POS,MTA.156C,.045 SQ AC OUTPUT, CONN BOX, TYCO M24682 3.00...
  • Page 80 DIODES INC. MMSZ5233B-7-F ABLSG-15.360MHZ-D-2- M46615 CRYSTAL,15.36MHZ,SMT 1.00 ABRACON MC33161DR2 SEMICONDUCTOR M46616 IC,MC33161,VOLTAGE MONITOR, 2CH, SOIC-8 1.00 MC33161DR2G SEMICONDUCTOR NATIONAL LM2596SX-12 SEMICONDUCTOR REGULATOR,LM2596S-12 NATIONAL M65168 1.00 LM2596SX-12/NOPB 3A,12V,SWITCHING,TO-263,500/REEL SEMICONDUCTOR TEXAS LM2596SX-12/NOPB INSTRUMENTS McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 81 Part Description / Level Assy Reference Quantity Unit Manufacturer Manufacturer's P/N Number Manufacturer VJ0603A180JXACW1BC COMPONENT/VISHAY M65398 CAP,.000018MF, 50V, 5%, SM 0603 C12, C13 2.00 MURATA GRM1885C1H180JA01D C1608C0G1H180J080AA M65400 CAP,.001MF, 2KV, 10%, SM 1206 (1000pF) C2, C3 2.00 1206GC102KAT1A M65418 RES,1.5M,1/8W,1%,SMD 0805 BETWEEN C12 AND C13 1.00 PANASONIC...
  • Page 82 An SDLC port is designated to synchronous communications to cabinet’s serial bus, it is a RS-485 serial communication port with software selectable speed from 19.2Kbps to 614Kbps available over a DB-15 female connector. McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 83 b) Pin assignment of the SDLC port (DB-15 position connector). SDLC Port, DB-15 pin out SIGNAL TxD+ TxCLKO+ RxD+ RxCLK+ TxD- ENABLE/DISABLE TxCLKO- CHASSIS GND RxD- RxCLK- The unit has two RS-232 asynchronous serial communication ports with software selectable speed from 1.2Kbps to 115.2Kbps, these ports are available over DB-9 female connectors.
  • Page 84 DCD- TxCLKO+ TxCLKO+ TxCLKO- TxCLKO- TxCLKI+ TxCLKI+ TxCLKI- TxCLKI- RxCLK+ RxCLK+ RxCLK- RxCLK- f) Control signals at communication slot (DIN-96 receptacle connector). Communications slot DIN96 SIGNAL A2INSTALL LINESYNC POWERUP POWERDN McCain ATC eX2 NEMA Controller – User Manual Version 1.0...

  • Page 85: Appendix D: Updating Kernel And Uboot

    Warning: performing the following steps incorrectly could cause controller malfunctions or permanent damage. Follow the next steps to update the ATC eX2 NEMA controller Linux Kernel and U-Boot:  Install the computer and the controller together in a Local Area Network.
  • Page 86 Type the following to update the U-Boot: protect off bank 1 erase 0xFE000000 0xFE02FFFF tftp 0x400000 u-boot.bin cp.b 0x400000 0xFE000000 $filesize This causes to get the following output: McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 87  Proceed to update the kernel (LinuxEBd2_uImage) by typing the following: erase 0xFE050000 0xFE1FFFFF tftp 0x400000 LinuxEBd2_uImage cp.b 0x400000 0xFE050000 $filesize This causes to get the following output:...
  • Page 88  Proceed to update the root file system (LinuxEBd2_rootfsjffs2) by typing the following: erase 0xFE200000 0xFE7FFFFF tftp 0x1000000 LinuxEBd2_rootfsjffs2 cp.b 0x1000000 0xFE200000 $filesize This causes to get the following output: McCain ATC eX2 NEMA Controller – User Manual Version 1.0...
  • Page 89  Turn OFF and turn ON the controller, the update is complete.

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