McCain ATC eX NEMA User Manual
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McCain ATC eX NEMA User Manual

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ATC eX NEMA
CONTROLLER
USER MANUAL
Version: 1.0
Product specifications:
www.mccain-inc.com
Customer support:
support@mccain-inc.com
Product Inquiries: 888-2-McCain (888-262-2246)

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  • Page 1 ATC eX NEMA CONTROLLER USER MANUAL Version: 1.0 Product specifications: www.mccain-inc.com Customer support: support@mccain-inc.com Product Inquiries: 888-2-McCain (888-262-2246)
  • Page 2 This page was intentionally left blank...
  • Page 3 Version REVISIONS Date Comments GRubio 11/20/2010 Initial release...
  • Page 4 McCain Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with furnishing, performance or use of this material. MCCAIN MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

  • Page 5: Table Of Contents

    Engine Board Sub-Assembly (M69588A)................13     2.6.5 Modem Board Sub-Assembly (M66279A)................14     2.6.6 Internal Wiring........................15     Physical and Environmental Details: ................... 16 McCain ATC eX NEMA Controller – User Manual Version 1.0...
  • Page 6 3  CONFIGURATIONS ......................17      TS2 Type 1 ..........................17     TS2 Type 2 ..........................17 4  CONTROLLER BOOT-UP ....................18      Controller Follows Up the Next Boot Sequence: ................. 18     Controller Storage Drives ......................22 5 ...
  • Page 7 TABLE OF FIGURES Figure 1: ATC eX NEMA controller ....................... 2 Figure 2: Hardware Interfaces on the Front Panel ..................5 Figure 3: Standard McCain option connector Box ..................10 Figure 4: Traconex compatible option connector Box ................10 McCain ATC eX NEMA Controller – User Manual...
  • Page 8 This page was intentionally left blank...

  • Page 9: Introduction

    Designed from the ground-up based on NEMA TS-2 and ATC 5.2b standards, the ATC eX NEMA controller provides revolutionary flexibility and control. Best of all, the single ATC eX compliant housing can be configured for either TS-2 Type 1 or TS-2 Type 2 applications and is backward compatible with TS-1.

  • Page 10: Figure 1: Atc Ex Nema Controller

    Display: 16 lines x 40 characters • Keyboard: 7 x 4 keypad (28 key) Cabinet interfaces • NEMA TS-2 Type 1 Port 1 (SDLC), A2 connector • NEMA TS-2 Type 2 A, B, C and D connectors Figure 1: ATC eX NEMA controller...

  • Page 11: The Atc Ex Nema Controller

    The controller unit uses an engine board fully compatible to ATC 5.2b standard; with the MPC8360 core at 400MHz, 128MB DRAM, 16MB FLASH and 2MB SRAM. All ATC eX NEMA controller’s interfaces to the cabinet, to other external devices, or to the user are accessible from the front panel.

  • Page 12: Controller Operating System

    ACTIVE LED indicator are accessible from the front of the unit. The top cover of the ATC eX NEMA controller is closed and free of any vent or openings to avoid dirt, dust, water or other debris entering from the top of the unit. Ventilation holes are provided on the sides of the unit in order to cool the electronics;...

  • Page 13: Hardware Interfaces

    2.4 Hardware Interfaces Figure 2: Hardware Interfaces on the Front Panel 2.4.1 Controller Front Panel All ATC eX NEMA controller interfaces to the external world (cabinet, external devices, user) are accessible from the front panel. 2.4.1.1 LCD with Backlight The controller unit has a 16 lines X 40 Columns LCD display with LED backlight. This is the visual interface of the user with the controller unit;...

  • Page 14: Contrast Knob

    2.4.1.2 Contrast Knob The CONTRAST knob adjusts the LCD display contrast for user’s optimum viewing. The LCD will appear blank if knob while being completely clockwise and solid black if it is fully counterclockwise. 2.4.1.3 Keypad The controller unit includes a 28 keys keypad to allow user for navigating and entering values to the contents of the LCD menus.

  • Page 15: Port 2, Sp-4, Terminal Pc Or General Purpose Port

    This circular connector provides the AC connection (Line, neutral and chassis ground) and also the fault monitor (FM) output. This connector is intended to be used when the controller is installed into NEMA TS2 Type 1 cabinets. McCain ATC eX NEMA Controller – User Manual Version 1.0...

  • Page 16: Fuse And Switch

    Connector Box with A, B, C and D Connectors The ATC eX NEMA controller is a TS2 Type 1 controller that can be converted to a TS2 Type two controller by adding an optional connector box in order to support the functionality of the A, B, C connectors of the TS1 standard plus the special configuration D connector.

  • Page 17: Atc Ex Nema Connectors Box

    0 VDC = True, 24 VDC = False. Currently there are two optional boxes that can be provided by McCain; the Standard McCain connector Box and the Traconex compatible box. The only one difference between them is the special configuration D connector.

  • Page 18: Figure 3: Standard Mccain Option Connector Box

    The pin assignment for this connector is not standard and it is defined by the manufacturer or depends on the application needs. On McCain option it is a round, keyed connector with 61 male contacts. On Traconex compatible option it is a round, keyed, CPC connector with 63 male contacts.

  • Page 19: Internal Construction / Sub-Assemblies

    2.6 Internal Construction / Sub-Assemblies: This section briefly describes the construction and operation of each sub-assembly of the ATC eX NEMA controller, indicating the interface connectors on each board and the relationship to the other boards. For a more detailed understanding of a specific module or sub-assembly please refer to the proper appendices.

  • Page 20: Host Board Sub-Assembly (M69945A)

    • A five positions header (DC INPUT) for receiving the DC voltages from the power supply sub- assembly (M45891). *** The power input for this sub-assembly depends on the configuration chosen; it can receive the AC line input either through the “A” connector resident on the optional connector box or from the front panel’s A2 connector (M44301).

  • Page 21: Engine Board Sub-Assembly (M69588A)

    One SPI bus that handles the communication to an optional connector box, when configuration for a TS2 Type 2 controller is needed. • Two 50 positions plug connectors to be attached to a host board. McCain ATC eX NEMA Controller – User Manual Version 1.0...

  • Page 22: Modem Board Sub-Assembly (M66279A)

    2.6.5 Modem Board Sub-Assembly (M66279A). This board is installed as a backplane for the 2070 boards and is similar to 2070 controller slot A2. The modem board receives the SP1 and SP2 communication channels, POWERUP and CPURESET signals from the Host board (M69945A) through the 40 lines ribbon cable. The DC voltages +12VDC, -12VDC, +5VDC and the LINESYNC and POWERDOWN signals are received from the Control Signals board (M66450A).

  • Page 23: Internal Wiring

    2.6.6 Internal Wiring. A set of harnesses is provided for interconnecting the internal sub-assemblies of the ATC eX NEMA controller. Some of them are common for all configurations and others are used only for specific configurations. Below are described the labels on the plug connectors and the connector headers where they belong.

  • Page 24: Physical And Environmental Details

    2.7 Physical and Environmental Details: Input voltage: 85 to 135 VAC at 60Hz ± 3Hz. Temperature range: -37C to +74C ( -34F to 165F). Relative humidity: 0 to 95% (non-condensing). Style: TS-2 Type 1. Dimensions: 7” H x 10” W x 10.5” D. Weight: 7 lbs.

  • Page 25: Configurations

    CONFIGURATIONS The ATC eX NEMA controller can be configured depending on the application. In order to properly configure the controller follow the below directions. 3.1 TS2 Type 1 This is the default configuration for the controller; it uses an SDLC port to communicate to the Bus Interface Units.

  • Page 26: Controller Boot-Up

    CONTROLLER BOOT-UP Controller Linux Kernel version is 2.6.22 4.1 Controller Follows Up the Next Boot Sequence: • Decompresses the Linux Kernel on system memory • Prepares the system memory and the interrupt controller to run the Kernel • Initialize drivers (Such USB Mass Storage Device drivers, Flash driver, Serial ports, RTC and Ethernet) •...
  • Page 27 Generic PHY: Registered new driver SCSI subsystem initialized usbcore: registered new interface driver usbfs usbcore: registered new interface driver hub usbcore: registered new device driver usb NET: Registered protocol family 2 McCain ATC eX NEMA Controller – User Manual Version 1.0...
  • Page 28 MTU = 1500 (frame size=1518) McCain Engine flash0 device: 800000 at fe000000 Partition number 4 McCain Engine Flash0 Map Info: Found 1 x16 devices at 0x0 in 16-bit bank Amd/Fujitsu Extended Query Table at 0x0040 number of CFI chips: 1 cfi_cmdset_0002: Disabling erase-suspend-program due to code brokenness.
  • Page 29 'passwd' command and then edit this message (/etc/issue) to remove this message mccain-engine login: PHY: e0102120:01 - Link is Up - 100/Full PHY: e0102120:09 - Link is Up - 100/Full McCain ATC eX NEMA Controller – User Manual...

  • Page 30: Controller Storage Drives

    4.2 Controller Storage Drives The controller has three main storage drives; the user may use them accordingly to application. • /atc drive. This is the non-volatile drive, the size of this drive is 8 MB, the user may use it for permanent storage such application files or any kind of file that does not require to be accessed for written so often.

  • Page 31: Maintenance, Adjustments And Troubleshooting

    MAINTENANCE, ADJUSTMENTS AND TROUBLESHOOTING This section is intended to indicate the way to perform regular maintenance on the ATC eX NEMA controller like cleaning and servicing when malfunctions occur. It also describes the adjustments of the controller and the troubleshooting procedures, precautions that need to be taken before servicing the unit, a list of test equipment needed for trouble shooting.

  • Page 32: Dat

    The DAT (McCain Diagnostic and Acceptance Test) is a set of test programs already loaded into the controller; It also can be stored into a USB memory stick. The DAT is used for testing and validating the hardware of the McCain ATC eX NEMA controller units, and it is a useful tool when troubleshooting the controller.

  • Page 33: Appendices

    APPENDICES McCain ATC eX NEMA Controller – User Manual Version 1.0...
  • Page 34 PCB, ENGINE BOARD , ATC NEMA M66279 PCB, MODEM BOARD, ATC NEMA M66450 PCB, CONTROL SIGNALS, ATC NEMA M66449 PCB, CONN BOX, ATC NEMA, STD MCCAIN PCB, CONN BOX, ATC NEMA, TRACONEX M44647 COMPATIBLE McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 35 SCHEMATIC TITLE M69945 PCB, HOST BOARD, ATC NEMA...
  • Page 36 Tabloid M69945 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 37 Tabloid M69945 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 38 Tabloid M69945 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 39 M69945 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way Poputate close to RTL8305SB DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By:...
  • Page 40 Tabloid M69945 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Poputate close to RTL8305SB Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 41 Tabloid M69945 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 42 Tabloid M69945 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE Designed By: M Guerrero Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 43 SCHEMATIC TITLE M69588 PCB, ENGINE BOARD, ATC NEMA McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 44 McNum: Revision: No Used USED SPI RTC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way USED No Used Internal Driver DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE...
  • Page 45 Tabloid M69588 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 46 M69588 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 4 Mb x 16 4 Mb x 16 1 Mb x 16 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE...
  • Page 47 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY 128 Mb x 64 TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way 1024 MBytes Populate MT47H128M16HG-3IT (128Mx16) DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE...
  • Page 48 USED No Used Internal Driver THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY USB Driver TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way No Used USED External Driver DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE...
  • Page 49 Tabloid M69588 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 50 Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY PD-19 Input Flash Ready Status Line TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way CONFIGURATION DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By:...
  • Page 51 Tabloid M69588 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 52 SCHEMATIC TITLE M66279 PCB, MODEM BOARD, ATC NEMA...
  • Page 53 Tabloid M66279 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M. Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 54 SCHEMATIC TITLE M66450 PCB, CONTROL SIGNALS, ATC NEMA McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 55 Tabloid M66450 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M. Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 56 SCHEMATIC TITLE M66449 PCB, CONN BOX, ATC NEMA, STD MCCAIN...
  • Page 57 Tabloid M66449 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 58 Tabloid M66449 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 59 Tabloid M66449 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 60 SCHEMATIC TITLE PCB, CONN BOX, ATC NEMA, TRACONEX M44647 COMPATIBLE McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 61 Tabloid M44647 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 62 Tabloid M44647 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 63 Tabloid M44647 Size: McNum: Revision: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO MCCAIN INC, AND MAY NOT BE USED, REPRODUCED OR 2365 Oak Ridge Way DISCLOSED BY OR TO ANY OTHER PARTY WITHOUT THE M Guerrero Designed By: Sheet Vista, California 92081 WRITTEN CONSENT OF MCCAIN INC.
  • Page 64 APPENDIX B: ASSEMBLY DRAWINGS DRAWING TITLE M66670 ATC NEMA CONTROLLLER M66671 CONNECTOR BOX, ATC NEMA CONNECTOR BOX, ATC NEMA, TRACONEX M44646 COMPATIBLE...
  • Page 65 DRAWING TITLE M66670 ATC NEMA CONTROLLER McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 66 PROPRIETARY AND CONFIDENTIAL XXX = .010 THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY FRACTIONS 1/16 FINISH: WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR 2365 OAK RIDGE WAY HOLES: XX = .015 DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT VISTA, CA 92081 SolidWorks file: M66670 ATC NEMA TS2 TYPE 1 CONTROLLER.SLDDRW...
  • Page 67 PROPRIETARY AND CONFIDENTIAL TITLE: ATC NEMA TS2 TYPE 1 ® THIS DOCUMENT CONTAINS CONTROLLER INFORMATION PROPRIETARY WITH McCAIN INC. PRT NUMBER: M66670 AND MAY NOT BE REPRODUCED OR DISCLOSED TO OTHERS WITH- 2365 OAK RIDGE WAY OUT THE WRITTEN CONSENT OF VISTA, CA 92081 SolidWorks file: M66670 ATC NEMA TS2 TYPE 1 CONTROLLER.SLDDRW...
  • Page 68 PROPRIETARY AND CONFIDENTIAL TITLE: ATC NEMA TS2 TYPE 1 ® THIS DOCUMENT CONTAINS CONTROLLER INFORMATION PROPRIETARY WITH McCAIN INC. PRT NUMBER: M66670 AND MAY NOT BE REPRODUCED OR DISCLOSED TO OTHERS WITH- 2365 OAK RIDGE WAY OUT THE WRITTEN CONSENT OF VISTA, CA 92081 SolidWorks file: M66670 ATC NEMA TS2 TYPE 1 CONTROLLER.SLDDRW...
  • Page 69 DRAWING TITLE M66671 CONNECTOR BOX, ATC NEMA, STD MCCAIN...
  • Page 70 PROPRIETARY AND CONFIDENTIAL XXX = .010 THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY FRACTIONS 1/16 FINISH: WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR 2365 OAK RIDGE WAY HOLES: XX = .015 DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT SolidWorks file: M66671 CONNECTORS BOX, ATC NEMA, TS2.SLDDRW...
  • Page 71 DRAWING TITLE CONNECTOR BOX, NEMA, TRACONEX M44646 COMPATIBLE McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 72 PROPRIETARY AND CONFIDENTIAL XXX = .010 THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY FRACTIONS 1/16 FINISH: WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR 2365 OAK RIDGE WAY HOLES: XX = .015 DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT SolidWorks file: M44646 NEMA CONNECTOR BOX, TRACONEX COMPATIBLE.SLDDRW...
  • Page 73 APPENDIX C: BILL OF MATERIALS BILL OF MATERIALS DESCRIPTION M66670 ATC NEMA CONTROLLER M66671 CONNECTOR BOX, ATC NEMA, STD MCCAIN CONNECTOR BOX, ATC NEMA, TRACONEX M44646 COMPATIBLE...
  • Page 74 BILL OF MATERIALS DESCRIPTION M66670 ATC NEMA CONTROLLER McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 75 Part Level Assy Description Reference U/ M Manufacturer Manufacturer’s P/N Number M66670 ATC NEMA CONTROLLER, TS2 TYPE 1 1.00 M11622 SCREW,6-32 X 1/4,PH,PN,SS 16.00 M11625 SCREW,4-40 X 1/4,PH,PN,SS 8.00 M11643 SCREW,4-40 X 3/8,SL,FIL SS 2.00 M11671 JACKSCREW,4-40 X 1/4,M/F TAP 6.00 KEYSTONE 7228...
  • Page 76 WIRE,20,WHT,19STR NC1932U-9 0.50 NATIONAL WIRE NC1932U-9 M13891 WIRE,20,WHT/RD,19STR MIL-W-16878/2 2.67 NATIONAL WIRE MIL-W-16878/2 M13892 WIRE,20,RD,19STR NB1932N-2 2.10 NATIONAL WIRE NB1932N-2 M13906 WIRE,20,ORG,19STR 1.34 NATIONAL WIRE MIL-W-16878-3 M13945 WIRE,20,YEL,19STR 0.75 NATIONAL WIRE NB1932N4 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 77 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number M13946 WIRE,20,GRN,19STR MIL-W-16878/2 1.80 NATIONAL WIRE MIL-W-16878/2 M24636 TERM,#6,RD,RING TONGUE 5.00 TYCO 51863-1 M24666 HOUSING,3POS,SL-156,W/LK RAMP;NO TAB 3.00 TYCO 640250-3 M24669 HOUSING,6POS,SL-156,W/LK RAMP 1.00 TYCO 640250-6 M24670 HOUSING,8POS,SL-156,W/LK RAMP 1.00 TYCO TAMP640250-8 M24773 CONTACT,CRIMP FOR MTA SL GOLD...
  • Page 78 STANDOFF,4-40 X3/16, 11/16, HEX, F/F, AL 4.00 FASCOMP FC2060-440-A M66450A ASSY,PCB, CONTROL SIGNALS, ATC NEMA 1.00 R9, R12, R13, M13784 RES,10K,1/4W,5%,CF R15, R17, R18, 9.00 CF 1/4 10K 5% TR R20, R22, R23 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 79 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number MOTOROLA 74HC74AN IC,74HC74,DUAL D FLIPFLOP M16217 1.00 W/SET&RESET PHILLIPS 74HC74N DIODES INC 1N5822 M16419 DIODE,1N5822,3A,40V SCHOTTKY 1.00 MOTOROLA 1N5822 MOTOROLA 1N5822G NIC COMPONENT NMR25F1823TRF M16571 RES,182K,1/4W,1%,MF 1.00 VISHAY DALE CCF-50-182F M16579 RES,2.2K,1/4W,5%,CF R16, R19, R21 3.00...
  • Page 80 M66450 PCB, CONTROL SIGNALS, NEMA Rev. A 1.00 M66515 SWITCH, ROCKER, SPST, HORIZONTAL 1.00 CWSA11AAN1S M69588A ASSY, PCB, ATC 5.2b ENGINE 1.00 MOLEX 22-23-2021 HEADER,2POS,MTA,100C,.025 FRICTION M24689 1.00 LOCK TYCO 640456-2 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 81 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number M27914 HEADER,8/16,.1C,VER,BKWAY .025 1.00 TYCO 103186-8 RES,2.2K,1/10W,5%,0603 SM RESISTOR M34641 1.00 PANASONIC ERJ-3GEYJ222V CHIP M44530 IC, ENGINE CONFIG PROGRAM 1.00 M15603 LABEL,BLANK,1/4" X 3/4" ROLL OF 10,000 1.00 TYCO WP-229064-10-9 M66130 IC,AT24C256B-PU,256K EEPROM,SERIAL 1.00 ATMEL...
  • Page 82 C263, C264, C265, C266, C267, C268, C275, C277, C278, C279, C280, C281, C282, C283, C284, C287, C290, C293, C294, C295, C296, C297, C298, C299, C300, C303, C304, C305, C306, C307, C308, C319, C325, C340, C341, C342 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 83 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number RES,4.7K,1/10W,5%,060 M34642 R20, R90, R142, R144, R157, R158 6.00 PANASONIC ERJ-3GEYJ472V 3 SM RESISTOR CHIP R2, R3, R5, R6, R8, R15, R25, R27, R28, R30, R32, R33, R34, R35, R48, DALE CRCW060310K0JNEA R59, R63, R116, R117, R119, R121, R124, R125, R129, R131, R145, R146,...
  • Page 84 RES,68 OHMS, 1/8W, 1%, SMD 0805 R68, R93 2.00 YAGEO RC0805FR-0768RL R78, R82, M65424 RES, 75 OHMS, 1/8W, 1%, SMD 0805 4.00 PANASONIC ERJ-6ENF75R0V R103, R107 M65425 TRANSFORMER,HX1188,SINGLE PORT XFMR1, XFMR2 2.00 PULSE HX1188 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 85 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number M65428 OSCILLATOR,CRYS, 25MHZ ,SMD Y3, Y4 2.00 ECS-250-20-5PDN M65436 RES,15K,1/8W,1%,SMD 0805 R126, R133 2.00 PANASONIC ERJ-6ENF1502V M65479 IC,DS1390,REAL TIME CLOCK DALLAS 1.00 DALLAS SEMI. DS1390U-33 DALE CRCW080510R0FKTA M65498 RES, 10 OHMS, 1/8W, 1%, SMD 0805 R128 1.00 PANASONIC...
  • Page 86 1.00 PANASONIC ERJ6ENF2262V M69613 RES,20K,1/8W,1%,SM 0805 R177 1.00 PANASONIC ERJ6ENF2002V M69614 RES,6.8K,1/4W,5%,SM 1206 R178 1.00 PANASONIC ERJ8GEYJ682V M69615 RES,8.45K,1/4W,1%,SM 1206 R184 1.00 PANASONIC ERJ8ENF8451V M69616 RES,13.7K,1/4W,1%,SM 1206 R185 1.00 PANASONIC ERJ8ENF1372V McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 87 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number ABRACON CORP ASFL1-48.000MHZ-LC-T M69677 OSCILLATOR, 48MHZ ,SMD OSC2 1.00 ABRACON CORP ASFL1-48.000MHZ-LCS-T TEXAS INSTR. SN74LV138ATPWR IC,SN74LV138A,DEC/DEMUX 3 TO M69678 1.00 8,TSSOP-16 TEXAS INSTR. SN74LV138ATPWT M69679 IC,SN74LVC04APWR, HEX INVERTER 1.00 TEXAS INSTR. SN74LVC04APWR IC,LM3743MM-300,DC-DC V.
  • Page 88 HEADER, 12 POS, 2R, VERTICAL P1, P2 1.00 TYCO 770621-2 M66536 CONN, DB9, MALE, WIRE WRAP TIN CN3,CN4, CN5 3.00 NORTCOMP INC 172-009-142R011 M66537 CONN, DB15, FEMALE, WIRE WRAP TIN 1.00 NORTCOMP INC 172-015-242R011 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 89 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number OUPIIN 2041-1X20G15SA M66538 CONN, 20 POS, 1 ROW,.1C, RECEPTACLE 1.00 SAMTEC SLW-120-01-G-S M66539 CONN, 7/14, 2 ROW,.1C, SOCKET STRIP 1.00 SAMTEC SSW-107-01-G-D PCN10C-50S- M66691 RECEPTACLE, 50 POS,2 ROW,STRAIGHT 2.00 HIROSE 2.54DSA(72) M69945S ASSY, PCB, HOSTBOARD NEMA, SMT 1.00...
  • Page 90 C165, C169, C170, C171, C172, C173, C174, C175, C178, C179, C180, C184, C185, C186, C187, C188, C189, C190, C191, C192, C193, C194, C195, C196, C197, C198, C199, C200, C201, C202, C203, C204 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 91 Part Level Assy Description Reference U/ M Manufacturer Manufacturer’s P/N Number RES,2.2K,1/10W,5%,0603 SM R27, R28, R202, M34641 5.00 PANASONIC ERJ-3GEYJ222V RESISTOR CHIP R220, R222 RES,4.7K,1/10W,5%,0603 SM M34642 R1, R199 2.00 PANASONIC ERJ-3GEYJ472V RESISTOR CHIP R31, R32, R64, R127, DALE CRCW060310K0JNEA R128, R149, R201, RES,10K,1/10W,5%,0603 SM M34645...
  • Page 92 RES, 49.9 OHMS, 1/8W, 1%, SMD R120, R121, R156, M65421 40.00 PANASONIC ERJ-6ENF49R9V 0805 R157, R158, R159, R160, R161, R162, R163, R164, R165, R166, R167, R168, R169, R170, R171, R172, R173, R174, R175 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 93 Part Level Assy Description Reference U/ M Manufacturer Manufacturer’s P/N Number R59, R63, R65, R93, R94, R95, R96, R97, R98, R99, R100, R122, R123, R126, R131, M65424 RES, 75 OHMS, 1/8W, 1%, SMD 0805 R132, R136, R137, 28.00 PANASONIC ERJ-6ENF75R0V R138, R145, R146, R147, R150, R151, R152, R153, R154,...
  • Page 94 IC, FRONT PANEL, 2070-3B, PROGRAM 1.00 M15603 LABEL,BLANK,1/4" X 3/4" ROLL OF 10,000 1.00 TYCO WP-229064-10-9 MOTOROLA MC9S12E64CFU M65041 IC,MC9S12E64CFU,MCU, SMT 1.00 MOTOROLA MC9S12E64CFUE M69945 PCB, HOSTBOARD NEMA, REV A1 1.00 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 95 BILL OF MATERIALS DESCRIPTION M66671 ATC NEMA, CONNECTORS BOX, STD MCCAIN...
  • Page 96 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number M66671 ATC NEMA, CONN BOX, STD MCCAIN 1.00 PANDUIT CORP. PLT1M-M M11784 NUT,6-32,KEPNUT,SS 1.00 TYTON T18R9M4NAT M11960 WIRE TIE,4",NATURAL TYTON #T18R9M4 2.00 COOPER BUSSMA. BK/HTB-44I-R FUSE HOLDER,PANEL MT,1/4 KNOB M14827 1.00 COOPER BUSSMA.
  • Page 97 BM30301P-REV B RP13, RP14, RP15 TEXAS INSTRUME. SN74LV04APW M34630 IC,SN74LV04 14-TSSOP HEX INVERTER 1.00 TEXAS INSTRUME. SN74LV04APWR IC,SN74LV08 14-TSSOP QUAD 2-IN AND TEXAS INSTRUME. 296-3770-2-ND M34631 1.00 GATE TEXAS INSTRUME. SN74LV08APWR McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 98 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number C1, C2, C3, C4, C5, C6, C7, C8, C9, C10, C11, C12, C13, C14, CAP,.1MF,25V SURFACE MT 0603 C15, C16, C17, M34640 32.00 PANASONIC ECJ-1VB1E104K CERAMIC10% C18, C19, C20, C21, C22, C23, C24, C25, C26, C27, C28, C29, C30, C31, C32...
  • Page 99 BILL OF MATERIALS DESCRIPTION M44646 ATC NEMA, TRACONEX COMPATIBLE BOX...
  • Page 100 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number M44646 ATC NEMA, TRACONEX COMPATIBLE BOX 1.00 M11784 NUT,6-32,KEPNUT,SS 1.00 PANDUIT CORP. PLT1M-M M11960 WIRE TIE,4",NATURAL TYTON #T18R9M4 2.00 TYTON T18R9M4NAT COOPER BUSSMA BK/HTB-44I-R M14827 FUSE HOLDER,PANEL MT,1/4 KNOB CARRIER 1.00 COOPER BUSSMA HTB-44I COOPER BUSSMA...
  • Page 101 TEXAS INSTR. TPIC6B596DWR U12, U13, U31, U16, U17, U18, SN74HC165QPWR U19, U20, U21, TEXAS INSTR. M66526 IC,SN74HC165QPWR, 8-BIT PARALLEL LOAD 14.00 U22, U24, U25, U26, U28, U29, TEXAS INSTR. SN74HC165QPWREP U30, U33 McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 102 Part Level Assy Description Reference Manufacturer Manufacturer’s P/N Number M44650 STANDOFF,4-40 X 7/16,AL 3/16 HX,F/F 4.00 2056-440AL M44651 STANDOFF,4-40 X 1/2,AL 3/16 HX,F/F 12.00 2057-440AL M44730 SCREW,4-40 X 3/8,PH,FH,SS, 100 DEG, BLACK 16.00 M44764 HARN, SET, CONN BOX, TRACONEX COMP 1.00 M13846 WIRE,20,BLK,19STR MIL-W-16878/2...
  • Page 103 APPENDIX D: CONNECTORS’ DETAILS, FRONT PANEL. Pin assignments for the ATC NEMA’s communication ports. All ATC NEMA communication ports are accessible from the front panel. An SDLC port is designated to synchronous communications to cabinet’s serial bus, it is a RS-485 serial communication port with software selectable speed from 19.2Kbps to 614Kbps available over a DB-15 female connector.
  • Page 104 Pin assignment of the SP-5 Port (DB-9 position connector). SP-5 , DB-9 pin out SIGNAL d) Pin assignment of the SP-8 Port (DB-9 position connector). SP-8 , DB-9 pin out SIGNAL McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 105 A 2070 compatible modem or expansion slot is available to use SP-1 and SP-2 serial ports. This slot works similar to 2070 controller slot A2. d) Pin assignment of the SP-1 and SP-2 Ports (DIN-96 receptacle connector). SP-1 SP-2 DIN96 SIGNAL DIN96 SIGNAL...
  • Page 106 A, B, C connectors of the TS1 standard plus the special configuration D connector. Currently there are two optional boxes, the Standard McCain connector Box and the Traconex compatible box. The only one difference between them is the special configuration D connector.
  • Page 107 110VAC Hot AC + I/O Mode Bit A Coded Stat Bit B Ring 1 Vehicle 1 Green Phase 1 Walk Phase 1 Check Phase 1 Pedestrian Omit Phase 1 Omit All Red Clear Red Rest Mode Ring 1 Call Non-Actuated II I/O Mode B Test Input B Walk Rest Modifier...
  • Page 108 Overlap A Red Phase 3 Check Phase 3 On Phase 3 Next Overlap D Red Reserved Overlap D Green Phase 4 Pedestrian Omit Not Assigned Max II Select Ring 2 Overlap A Green McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 109 Overlap B Yellow Overlap B Red Overlap C Red Overlap D Yellow Overlap C Green Overlap B Green Overlap C Yellow...
  • Page 110 Phase 8 Vehicle Detector Red Rest Mode Ring 2 Omit All Red Ring 2 Phase 8 Pedestrian Clear Phase 8 Green Phase 7 Don’t Walk Phase 6 Don’t Walk Phase 6 Pedestrian Clear McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 111 Phase 6 Check Phase 6 On Phase 6 Next Phase 7 Hold Phase 8 Check Phase 8 On Phase 8 Next Phase 7 Walk Phase 7 Pedestrian Clear Phase 6 Walk Phase 7 Check Phase 7 On Phase 7 Next...
  • Page 112 Special Function 4 Special Function 5 Special Function 6 Special Function 7 Special Function 8 Preemtion 1 In Preemtion 2 In Preemtion 3 In Preemtion 4 In Preemtion 5 In Preemtion 6 In McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 113 Alarm 1 Out Alarm 2 Out Special Function 1 Out Special Function 2 Out Special Function 3 Out Special Function 4 Out Special Function 5 Out Special Function 6 Out Special Function 7 Out Special Function 8 Out Not Assigned Detector Reset Not Assigned +24VDC...
  • Page 114 Offset 5 (Add bit 4) Syst DET 6 Syst DET 7 Offset 4 Out Offset 2 Out Dial (Cycle plan) 2 Out Dial (Cycle plan) 3 Out Offset 5 Out Split 3 Out McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 115 Syst Det 2 {SEQ>2} Emergency PREEMT 1 Emergency PREEMT 2 Dial (Cycle plan) 5 Out Dial (Cycle plan) 6 Out Emergency PREEMT 3 Emergency PREEMT 4 Railroad PREEMT Conflict Reserved MUTCD Flash Reserved Reserved CHASSIS GND...
  • Page 116 Note: Please perform a controller backup before update. Warning: performing the following steps incorrectly could cause controller malfunctions or permanent damage. Follow the next steps to update the ATC eX NEMA controller Linux Kernel and U-Boot: • Install the computer and the controller together in a Local Area Network.
  • Page 117 Please note: ipaddr, ip1addr are the IP addresses for Ethernet Port 1 and Port 2. serverip is the computer IP address (where the TFTP server program is), gatewayip and netmask are part of the network parameters and must be configured. •...
  • Page 118 • Proceed to update the kernel (LinuxEBd2_uImage) by typing the following: erase 0xFE050000 0xFE1FFFFF tftp 0x400000 LinuxEBd2_uImage cp.b 0x400000 0xFE050000 $filesize This causes to get the following output: McCain ATC NEMA Controller – User Manual Version 1.0...
  • Page 119 • Proceed to update the DTB (atc_engine.dtb) by typing the following: erase 0xFE040000 0xFE04FFFF tftp 0x400000 atc_engine.dtb cp.b 0x400000 0xFE040000 $filesize This causes to get the following output: • Proceed to update the root file system (LinuxEBd2_rootfsjffs2) by typing the following: erase 0xFE200000 0xFE7FFFFF tftp 0x1000000 LinuxEBd2_rootfsjffs2 cp.b 0x1000000 0xFE200000 $filesize...
  • Page 120 • Turn OFF and turn ON the controller, the update is complete. McCain ATC NEMA Controller – User Manual Version 1.0...

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