McCain FleX M73101S User Manual
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McCain FleX M73101S User Manual

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Version
FLEX
CONTROLLER
USER'S MANUAL: M73101XXX
Version: 1.0
Product specifications:
www.mccain-inc.com
Customer support:
support@mccain-inc.com
Product Inquiries: 888-2-McCain (888-262-2246)

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Summary of Contents for McCain FleX M73101S

  • Page 1 Version FLEX CONTROLLER USER’S MANUAL: M73101XXX Version: 1.0 Product specifications: www.mccain-inc.com Customer support: support@mccain-inc.com Product Inquiries: 888-2-McCain (888-262-2246)
  • Page 2 This page was intentionally left blank...
  • Page 3 Version REVISIONS Date Comments A. Sanchez Apr/20/2017 Initial release...
  • Page 4 McCain Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with furnishing, performance or use of this material. MCCAIN MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

  • Page 5: Table Of Contents

    Version TABLE OF CONTENTS INTRODUCTION ........................ 1 Benefits ............................1 Controller features ......................... 1 GENERAL FEATURES ...................... 2 Overview ............................2 Controller Operating System ......................3 Enclosure ............................3 Hardware Interfaces ........................4 2.4.1 Hardware Interface Front Panel ....................4 2.4.2 Hardware Interface Back Panel ....................
  • Page 6 Trouble Shooting Analysis ......................21 4.3.1 DAT............................21 APPENDIX ..........................22 APPENDIX A: ASSEMBLY DRAWINGS ..................23 APPENDIX B: BILL OF MATERIALS..................51 APPENDIX C: CONNECTOR’S DETAIL ..................52 APPENDIX D: UPDATING KERNEL AND UBOOT..............56...
  • Page 7 Version TABLE OF FIGURES Figure 1: FleX Controller Models........................2 Figure 2: Hardware Interfaces on the Front Panel of FleX Shelf Mount Controller........4 Figure 3: Hardware Interfaces on the Front Panel of FleX Rack Mount Controller........4 Figure 4: Hardware Interfaces on Back Panel of FleX Shelf Mount Controller.

  • Page 8: Introduction

    INTRODUCTION The McCain’s FleX Controller is an advanced, multi-application controller that simultaneously supports multiple software applications through a single platform. The FleX Controller features a wide variety of communications options, including serial and Ethernet for connectivity in any kind of environment.

  • Page 9: General Features

    FRONT PANEL INTERFACE  Display: 16 lines x 40 characters.  Keyboard: 7 x 4 keypad (28 key). GENERAL FEATURES 2.1 Overview The FleX Controller is available in eight models; four models for shelf mounting and four models for rack mounting described in the table of the Figure 1.

  • Page 10: Controller Operating System

    The interface for the user is an LCD with backlight and a 28-keys keypad to enter/retrieve all information about the status of the controller’s or traffic application. ACTIVE LED shows the status of the controller’s traffic application. A rocker switch is used for turning ON and OFF the controller and AC line fuse holder for a 2A fuse with front access.

  • Page 11: Hardware Interfaces

    2.4 Hardware Interfaces The FleX Controller’s interfaces to the cabinet, to other external devices, or to the user are accessible from the front panel and back panel. 2.4.1 Hardware Interface Front Panel The front module contains the hardware used by the user to interact with the controller. The hardware interfaces located at the front panel on both model lines are the following (Figure 2, Figure 3) : power switch, fuse holder, auxiliary switch, SP4 serial port, 2 Ethernet ports, USB connector, datakey receptacle, SD card receptacle, switch to activate / deactivate Wi-Fi communication network with a status...

  • Page 12: Hardware Interface Back Panel

    2.4.2 Hardware Interface Back Panel The hardware interfaces located at the back panel on both model lines are the following (Figure 4, Figure 5) : 1 USB connector, 2 Ethernet ports, two asynchronous ports over DB-9 female connectors, two synchronous ports over a DB-15 and a DB-25 female connectors, 64 input ports and 64 output ports distributed in the C1S and C11S connectors (this feature is included depending of the model).

  • Page 13: Lcd With Backlight

    The following will describe each interface from front panel and back panel. 2.4.3 LCD with Backlight The controller unit has a 16 lines X 40 Columns LCD display with LED backlight. This is the visual interface of the user with the controller unit; through the different menus of the traffic application, it displays current status, entered values and functions of the traffic application and other useful information for the operation of the controller unit.

  • Page 14: Sp4, Terminal Pc Or General Purpose Port

    devices for transferring data files from and to the controller; these data files can be firmware upgrades, databases, etc. They are labeled as “USB”. 2.4.8 SP4, Terminal PC or General Purpose port SP4 is a general purpose port but it is primarily used for connecting a terminal and to perform data transfer between the controller and an external computer.

  • Page 15: Fuse And Switch

    This port uses four (Tx, Rx, TxClk and RxClk) EIA-485 differential serial communications interfaces. The port has a software selectable speed of 19.2Kbps, 38.4Kbps, 57.6Kbps, 76.8Kbps, 115.2Kbps, 153.6Kbps and 614.4Kbps. The default speed is 614.4Kbps. 2.4.13 Fuse and Switch There is a fuse holder with a 2 AMP fuse (3AG type) for the AC line located on the front panel which is easily removed without using any tools.
  • Page 16  Two 50pos receptacle connectors to allow the Engine board to be plugged (P1 and P2).  The +5VDC backup circuit.  An ACTIVE LED driver circuit.  A 8 position connector (P3) to receive DC voltages and control signals. ...
  • Page 17 SP3 for synchronous communication channel, it is the SDLC port on controller’s back panel and also available on the “C12S SP3/SP5”. SP4 for a terminal and general purpose port on controller’s front panel. SP5 for a general purpose port (C12S SP3/SP5) on controller’s back panel. SP6 for handling the LCD’s and keyboard information.

  • Page 18: Back Panel Module

    2.5.2 Back Panel Module The sub-assemblies installed onto the back panel are described below: 2.5.2.1 Serial Interface Board Sub-Assembly (M58571A). This serial communications interface board is used to interface with devices that are part of ITS and NEMA cabinets. The LINESYNC, POWERDOWN and POWERUP signals are available on this board. Below are briefly described the circuits and interfaces included onto the serial interface board: ...

  • Page 19: Figure 7: Bottom Module

    Figure 7: Bottom Module. The sub-assemblies installed onto the bottom panel are described below: 2.5.3.1 Power Supply Sub-Assembly (M45891). This sub-assembly consists of a switching power supply module with a large can back up capacitor. It provides the DC voltages to the Control Signals board (M58574A) and receives the AC power from such board.

  • Page 20: Internal Wiring

     A three positions header (DC FOR EXT. DEVICE) for providing the +5VDC and +12VDC power to a future external device.  An AC filter circuit at the AC power input.  A zero-crossing detector.  An AC hysteresis trip/recover adjustment (POT1). ...

  • Page 21: Physical And Environmental Details

    2.6 Physical and Environmental Details: FLEX SHELF MOUNT CONTROLLER. Input voltage: 85 to 135 VAC at 60Hz ± 3Hz. Temperature range: -37C to +74C (-34F to 165F). Relative humidity: 0 to 95% (non-condensing). Dimensions: 5.25” H x 12.5” W x 7” D. Mounting method: Shelf mounted.

  • Page 22: Figure 9: Flex Rack Mount Controller Dimensions

    FLEX RACK MOUNT CONTROLLER. Input voltage: 85 to 135 VAC at 60Hz ± 3Hz. Temperature range: -37C to +74C (-34F to 165F). Relative humidity: 0 to 95% (non-condensing). Dimensions: 5.25” H x 19” W x 7” D. Mounting method: Rack mounted. Note: All dimensions shown in inches.

  • Page 23: Controller Boot-Up

    CONTROLLER BOOT-UP Controller Linux Kernel version is 2.6.39.4. 3.1 Controller Follows Up the Next Boot Sequence:  Decompresses the Linux Kernel on system memory  Prepares the system memory and the interrupt controller to run the Kernel  Initialize drivers (Such USB Mass Storage Device drivers, Flash driver, Serial ports, RTC and Ethernet) ...
  • Page 24 U-Boot 1.3.0-rc2 (Aug 19 2016 - 11:08:28) McCainEngineBoard Reset Status: Software Hard, External/Internal Soft, External/Internal Hard CPU: e300c1, MPC8360E, Rev: 21 at 399.999 MHz, CSB: 266 MHz Unit: McCain Engine Board III testing for ATCeX2, ATCeXRM and 2070-1C I2C: ready DRAM: 256 MB...
  • Page 25 Manufacturer ID 0x000020 Chip ID 0x0022fd Amd/Fujitsu Extended Query Table at 0x0040 Amd/Fujitsu Extended Query version 1.3. number of CFI chips: 1 Creating 4 MTD partitions on "McCain Engine FLASH #0 Map Info": 0x000000000000-0x0000000e0000 : "Bios" 0x0000000e0000-0x0000000f0000 : "FactorySetup" 0x0000000f0000-0x000000100000 : "dtb"...
  • Page 26 McCain Engine flash1 device (McCain Engine FLASH #1 Map Info) initialized McCain Engine sram device: 200000 at ff000000 Partition number 1 Creating 1 MTD partitions on "McCain Engine SRAM Map Info": 0x000000000000-0x000000200000 : "ram" McCain Engine sram device (McCain Engine SRAM Map Info) initialized...
  • Page 27 EXT3-fs (mtdblock5): mounted filesystem with writeback data mode Empty flash at 0x031a4118 ends at 0x031a4800 Empty flash at 0x031a507c ends at 0x031a5800 Welcome to McCain EB III Embedded Linux Environment !!!!! WARNING !!!!!!! The default password for the root account is: root...

  • Page 28: Maintenance, Adjustments And Troubleshooting

    The DAT (McCain Diagnostic and Acceptance Test) is a set of test programs already loaded into the controller; it also can be stored into a USB memory stick. The DAT is used for testing and validating the hardware of the McCain FleX controller units, and it is a useful tool when troubleshooting the controller.

  • Page 29: Appendix

    APPENDIX...

  • Page 30: Appendix A: Assembly Drawings

    APPENDIX A: ASSEMBLY DRAWINGS CONTROLLERS DRAWING TITLE M73101S FLEX SHELF MOUNT CONTROLLER M73101SA FLEX SHELF MOUNT CONTROLLER, CALTRANS M73101SW FLEX SHELF MOUNT CONTROLLER, WIFI M73101SWA FLEX SHELF MOUNT CONTROLLER, WIFI, CALTRANS M73101R FLEX RACK MOUNT CONTROLLER M73101RA FLEX RACK MOUNT CONTROLLER, CALTRANS M73101RW FLEX RACK MOUNT CONTROLLER, WIFI M73101RWA...
  • Page 31 DRAWING TITLE M73101S FLEX SHELF MOUNT CONTROLLER...
  • Page 33 PROPRIETARY AND CONFIDENTIAL PART NUMBER: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY M73101S WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT 2365 OAK RIDGE WAY OF McCAIN INC. SolidWorks file: M73101S FLEX SHELF MOUNT CONTROLLER.SLDDRW DETAILED J.G.
  • Page 34 DRAWING TITLE FLEX SHELF MOUNT CONTROLLER, M73101SA CALTRANS FleX Controller – User Manual Version 1.0...
  • Page 36 Controller Wiring NOTES. CONNECT HARNESS AS FOLLOW : HOSTBOARD TO "P3" OF M58570A ( HOST BOARD ). CTRL SGNLS TO "DC FOR HOST" OF M58574A ( CONTROL SIGNALS BOARD ). FIO TO "P1" ON M58573A ( FIELD I/O BOARD ). C.S.
  • Page 37 DRAWING TITLE M73101SW FLEX SHELF MOUNT CONTROLLER, WIFI...
  • Page 39 PROPRIETARY AND CONFIDENTIAL PART NUMBER: THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY M73101SW WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT 2365 OAK RIDGE WAY OF McCAIN INC. SolidWorks file: M73101SW FLEX SHELF MOUNT CONTROLLER, WIFI.SLDDRW DETAILED J.G.
  • Page 40 DRAWING TITLE FLEX SHELF MOUNT CONTROLLER, WIFI, M73101SWA CALTRANS FleX Controller – User Manual Version 1.0...
  • Page 42 Controller Wiring NOTES. CONNECT HARNESS AS FOLLOW : HOSTBOARD TO "P3" OF M58570A ( HOST BOARD ). CTRL SGNLS TO "DC FOR HOST" OF M58574A ( CONTROL SIGNALS BOARD ). FIO TO "P1" ON M58573A ( FIELD I/O BOARD ). C.S.
  • Page 43 DRAWING TITLE M73101R FLEX RACK MOUNT CONTROLLER...
  • Page 45 PROPRIETARY AND CONFIDENTIAL THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY PART NUMBER: M73101R WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT 2365 OAK RIDGE WAY OF McCAIN INC. SolidWorks file: M73101R FLEX RACK MOUNT CONTROLLER.SLDDRW DETAILED J.G.
  • Page 46 DRAWING TITLE M73101RA FLEX RACK MOUNT CONTROLLER, CALTRANS FleX Controller – User Manual Version 1.0...
  • Page 48 FLEX RACK MOUNT PROPRIETARY AND CONFIDENTIAL CONTROLLER, CALTRANS THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY PART NUMBER: WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR M73101RA DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT OF McCAIN INC. 2365 OAK RIDGE WAY SolidWorks file: M73101RA FLEX RACK MOUNT CONTROLLER, CALTRANS.SLDDRW DETAILED J.G.
  • Page 49 DRAWING TITLE M73101RW FLEX RACK MOUNT CONTROLLER, WIFI...
  • Page 51 PROPRIETARY AND CONFIDENTIAL PART NUMBER: M73101RW THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT 2365 OAK RIDGE WAY OF McCAIN INC. SolidWorks file: M73101RW FLEX RACK MOUNT CONTROLLER, WIFI.SLDDRW DETAILED J.G.
  • Page 52 DRAWING TITLE FLEX RACK MOUNT CONTROLLER, WIFI, M73101RWA CALTRANS FleX Controller – User Manual Version 1.0...
  • Page 54 ® FLEX RACK MOUNT PROPRIETARY AND CONFIDENTIAL THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY CONTROLLER, WIFI, CALTRANS WITH McCAIN INC. AND MAY NOT BE REPRODUCED OR PART NUMBER: DISCLOSED TO OTHERS WITHOUT THE WRITTEN CONSENT M73101RWA OF McCAIN INC. 2365 OAK RIDGE WAY SolidWorks file: M73101RWA FLEX RACK MOUNT CONTROLLER, WIFI, CALTRANS.SLDDRW...
  • Page 55 HARNESSES DRAWING TITLE M59320 HARN, SET, FLEX CONTROLLER M59912 HARN, SET, FLEX CONTROLLER W/OUT FIO M59322 HARN, LCD, 20 COND RIBBON CABLE, FLEX M59323 HARN, 10POS, FIO TO HOSTBOARD, FLEX M59324 HARN, 20POS, SERIAL TO HOSTBOARD, FLEX M59325 HARN, 26POS, SERIAL TO HOSTBOARD, FLEX M59326 HARN, 20POS, WIFI TO HOSTBOARD, FLEX...
  • Page 56 DRAWING TITLE M59320 HARN, SET, FLEX CONTROLLER FleX Controller – User Manual Version 1.0...

  • Page 58: Appendix B: Bill Of Materials

    WIRE LIST M59320 PART # 1 = M24773 OLD PART # HARN, SET, FLEX CONTROLLER 2 = M46903 DESCRIPTION: Type Color From Label Finish Label Finish Length HOSTBOARD TO CONTROL SIGNALS RED/WHT M13891 20 GA 19 STR HOST - 1 CTRL SIGNALS - 1 RED/WHT M13891...
  • Page 59 DRAWING TITLE M59912 HARN, SET, FLEX CONTROLLER W/OUT FIO...
  • Page 61 WIRE LIST M59912 PART # 1 = M24773 OLD PART # HARN, SET, FLEX CONTROLLER W/OUT FIO 2 = M46903 DESCRIPTION: Type Color From Label Finish Label Finish Length HOSTBOARD TO CONTROL SIGNALS RED/WHT M13891 20 GA 19 STR HOST - 1 CTRL SIGNALS - 1 RED/WHT M13891...
  • Page 62 DRAWING TITLE M59322 HARN, LCD, 20 COND RIBBON CABLE, FLEX FleX Controller – User Manual Version 1.0...
  • Page 64 DRAWING TITLE M59323 HARN, 10POS, FIO TO HOSTBOARD, FLEX...
  • Page 66 DRAWING TITLE M59324 HARN, 20POS, SERIAL TO HOSTBOARD, FLEX FleX Controller – User Manual Version 1.0...
  • Page 68 DRAWING TITLE M59325 HARN, 26POS, SERIAL TO HOSTBOARD, FLEX...
  • Page 70 DRAWING TITLE M59326 HARN, 20POS, WIFI TO HOSTBOARD, FLEX FleX Controller – User Manual Version 1.0...
  • Page 72 MODULES DRAWING TITLE SHELF MOUNTING CONTROLLERS MODULES M73122 MODULE, FRONT PANEL, FLEX CONTROLLER MODULE, FRONT PANEL, FLEX CONTROLLER, M58997 WIFI M59890 MODULE, BACK PANEL, FLEX CONTROLLER MODULE, BACK PANEL, FLEX CONTROLLER, M59381 M59415 MODULE, BOTTOM PANEL, FLEX CONTROLLER RACK MOUNTING CONTROLLERS MODULES MODULE, FRONT PANEL, FLEX RM M73123 CONTROLLER...
  • Page 73 DRAWING TITLE M73122 MODULE, FRONT PANEL, FLEX CONTROLLER FleX Controller – User Manual Version 1.0...
  • Page 74 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS REV. DESCRIPTION DATE M14838 FUSE,2A,250V,SLO BLO BUSSMAN EC-160048 INITIAL RELEASE JANUARY 31, 2017 J.G. M59352 SWITCH, ROCKER, SPST, 4A 125VAC M46871 CLIP ON MOUNTING M11671 JACKSCREW, 4-40 X 1/4 M/F Exploded View M59148 FRONT PANEL, FLEX CONTROLLER M66261 KEYPAD,7ROWX4COL,W/14POS...
  • Page 75 DRAWING TITLE MODULE, FRONT PANEL, FLEX CONTROLLER, M58997 WIFI...
  • Page 76 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS REV. DESCRIPTION DATE M14838 FUSE,2A,250V,SLO BLO BUSSMAN EC-160033 INITIAL RELEASE NOVEMBER 9, 2016 J.G. M59352 SWITCH, ROCKER, SPST, 4A 125VAC M46871 CLIP ON MOUNTING M11671 JACKSCREW, 4-40 X 1/4 M/F Exploded View M59148 FRONT PANEL, FLEX CONTROLLER M66261 KEYPAD,7ROWX4COL,W/14POS...
  • Page 77 DRAWING TITLE M59890 MODULE, BACK PANEL, FLEX CONTROLLER FleX Controller – User Manual Version 1.0...
  • Page 78 REVISIONS ITEM NO. PART NUMBER DESCRIPTION QTY. REV. DESCRIPTION DATE M59840 BACK PANEL, FLEX CONTROLLER W/OUT FIO EC-160025 INITIAL RELEASE JANUARY 31, 2017 J.G. M11671 JACKSCREW, 4-40 X 1/4 M/F M11706 WASHER, #6, INT. TOOTH, SS M11622 SCREW, 6-32 X 1/4, PH PN SS M58571A ASSY, PCB, SERIAL INTERFACE, FLEX, TH Exploded View...
  • Page 79 DRAWING TITLE MODULE, BACK PANEL, FLEX CONTROLLER, M59381...
  • Page 80 REVISIONS ITEM NO. PART NUMBER DESCRIPTION QTY. REV. DESCRIPTION DATE M58994 BACK PANEL, FLEX CONTROLLER EC-160033 INITIAL RELEASE FEBRUARY 1, 2017 J.G. M11671 JACKSCREW, 4-40 X 1/4 M/F M59899 SCREW,4-40 X 1/2,PH,FH,SS, 100 DEG, BLACK M44730 SCREW,4-40 X 3/8,PH,FH,SS, 100 DEG, BLACK M64054 C1 BRACKET, 2070-2 FIELD I/O 2070 M58573A...
  • Page 81 DRAWING TITLE M59415 MODULE, BOTTOM PANEL, FLEX CONTROLLER FleX Controller – User Manual Version 1.0...
  • Page 82 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS REV. DESCRIPTION DATE Top View M11622 SCREW, 6-32 X 1/4, PH PN SS EC-160033 INITIAL RELEASE JANUARY 16, 2017 J.G. GROMMET,EDGE .036-.062 C NEGATIVE POLARITY M14679 .283ft PANDUIT #GES62F-C M11706 WASHER, #6, INT. TOOTH, SS M11611 SCREW, 6-32 X 3/8, PH PN SS M59669...
  • Page 83 DRAWING TITLE MODULE, FRONT PANEL, FLEX RM M73123 CONTROLLER...
  • Page 84 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS M14838 FUSE,2A,250V,SLO BLO BUSSMAN REV. DESCRIPTION DATE M59352 SWITCH, ROCKER, SPST, 4A 125VAC EC-170006 INITIAL RELEASE FEBRUARY 1, 2017 J.G. M46871 CLIP ON MOUNTING M11671 JACKSCREW, 4-40 X 1/4 M/F M59662 FRONT PANEL, FLEX RM CONTROLLER Exploded View M58995 WIFI, ANTENNA SUPPORT, FLEX...
  • Page 85 DRAWING TITLE MODULE, FRONT PANEL, FLEX RM M59661 CONTROLLER, WIFI FleX Controller – User Manual Version 1.0...
  • Page 86 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS M14838 FUSE,2A,250V,SLO BLO BUSSMAN REV. DESCRIPTION DATE M59352 SWITCH, ROCKER, SPST, 4A 125VAC EC-160036 INITIAL RELEASE DECEMBER 22, 2016 J.G. M46871 CLIP ON MOUNTING M11671 JACKSCREW, 4-40 X 1/4 M/F M59662 FRONT PANEL, FLEX RM CONTROLLER Exploded View M59893 WIFI ANTENNA, 2.4GHz, CABLE 100mm...
  • Page 87 DRAWING TITLE MODULE, BACK PANEL, FLEX RM M59925 CONTROLLER...
  • Page 88 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS M59926 BACK PANEL, FLEX RM CONTROLLER W/OUT FIO REV. DESCRIPTION DATE M11671 JACKSCREW, 4-40 X 1/4 M/F EC-160038 INITIAL RELEASE DECEMBER 22, 2016 J.G. M11706 WASHER, #6, INT. TOOTH, SS M58571A ASSY, PCB, SERIAL INTERFACE, FLEX, TH M11622 SCREW, 6-32 X 1/4, PH PN SS Exploded View...
  • Page 89 DRAWING TITLE MODULE, BACK PANEL, FLEX RM M59663 CONTROLLER, FIO FleX Controller – User Manual Version 1.0...
  • Page 90 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS M59664 BACK PANEL, FLEX RM CONTROLLER REV. DESCRIPTION DATE M11671 JACKSCREW, 4-40 X 1/4 M/F EC-160036 INITIAL RELEASE DECEMBER 22, 2016 J.G. M59899 SCREW,4-40 X 1/2,PH,FH,SS, 100 DEG, BLACK M44730 SCREW,4-40 X 3/8,PH,FH,SS, 100 DEG, BLACK M64054 C1 BRACKET, 2070-2 FIELD I/O 2070 M58573A...
  • Page 91 DRAWING TITLE MODULE, BOTTOM PANEL, FLEX RM M59666 CONTROLLER...
  • Page 92 ITEM NO. PART NUMBER DESCRIPTION QTY. REVISIONS M59667 BOTTOM PANEL, FLEX RM CONTROLLER REV. DESCRIPTION DATE EC-160036 INITIAL RELEASE DECEMBER 22, 2016 J.G. M11611 SCREW,6-32 X 3/8,PH,PN,SS Top View GROMMET,EDGE .036-.062 C PANDUIT M14679 .283ft #GES62F-C NEGATIVE POLARITY M59669 BUMPER, PUSH FIT, FOOT PANEL, PWR SUP &...
  • Page 93 APPENDIX B: BILL OF MATERIALS. FleX Controller – User Manual Version 1.0...
  • Page 94 This section contains the Flex Shelf Mount Controllers parts list. “Level 0” means the highest level for an assembly; it is built of parts and/or sub-assemblies that belong to “Level 1”, at the same time such sub- assemblies could be formed by “Level 2” parts/sub-assemblies and so on, increasing the complexity of the assembly. Assy “A” means that the part number is a sub-assembly.
  • Page 95 WASHER,NYLON,1/2"ID X 11/16"OD X .031 THK, NY (NYLON) 2.00 M66261 KEYPAD,7ROWX4COL,W/14POS HEADER BOX 1.00 INPLAY CUSTOM MADE FOR TECHNOLOGIES MCCAIN M66392 STANDOFF, 4-40 X 3/16", 11/16" HEX, F/F, AL, MOUSER 2.00 FASCOMP FC2060-440-A M73097A ASSY, PCB, SD CARD, USB AND DK, FLEX CONTROLLER, 1.00...
  • Page 96 Part Manufacturer's Part Level Description Quantity U of M Manufacturer Number Level Number M73097S ASSY, PCB, SD CARD, USB AND DK, FLEX CONTROLLER, 1.00 M34624 IC,FERRITE CHIP 100 OHM 4A, SMD 0805, 4K/REEL 3.00 MPZ2012S101A FB2, FB3, FB4 MPZ2012S101AT000 M34640 CAP,.1MF,25V,10%, SMD 0603,4K/REEL 7.00 MURATA...
  • Page 97 M73077 CONN, SD CARD, SMT 1.00 TE CONNECTIVITY 2041021-4 WURTH 693063010911 ELECTRONICS INC Part Manufacturer's Part Level Description Quantity U of M Manufacturer Number Level Number M73101SA FLEX SHELF MOUNT CONTROLLER, CALTRANS 1.00 M14691 BUSHING,STRAIN RELIEF - HEYCO #HEY1210 1.00 HEYCO HEY1210 MOUSER...
  • Page 98 Part Manufacturer's Part Level Description Quantity U of M Manufacturer Number Level Number M11944 STANDOFF, PEM BSOS-632-20 4.00 M42547 AL; SHT, 5052, .100X48X120, (1.397 LBS/SQFT) 0.93 M57363 NUT, SELF CLINCH, PEM RAS-440-9-4ZI, RIGHT ANGLE 6.00 DB ROBERTS RAS440-9-4ZI M65624 POWDER, DARK GRAY FINE TEXTURE, RAL 7016, 89/71480 0.04 TIGER DRYLAC RAL 7016...
  • Page 99 Part Manufacturer's Part Level Description Quantity U of M Manufacturer Number Level Number M34262 HOUSING,5POS,SL-156,W/LK RAMP 2.00 TYCO 640250-5 INCORPORATED M40009 WIRE,20,BRN,19STR 0.71 M40010 WIRE,20,PUR,19STR 0.71 NATIONAL WIRE NB1932N-7 M46903 TERM,FAST,RECEPT,RED TRANS,22-18AWG.250,FULL INSL 4.00 TE CONNECTIVITY 2-521406-2 Part Level Description Quantity U of M Manufacturer...
  • Page 100 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M46871 CLIP-ON MOUNTING, CLEAN AND BRIGHT FINISH 1.00 TECH-ETCH 182RF9C070L-2.18-02 M52284A ASSY, PCB, 2070-1C, ENGINE 1.00 M27914 HEADER,8/16,.1C,VER,BKWAY .025 SQUARE POST 1.00 TYCO ELECTRONICS 5-146256-8 TYCO INCORPORATED 103186-8 M44530 IC, ENGINE CONFIG PROGRAM...
  • Page 101 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level C191, C192, C193, C194, C195, C196, C197, C198, C199, C2, C200, C201, C202, C203, C204, C205, C206, C207, C208, C209, C210, C211, C212, C213, C214, C215, C216, C217, C218, C219, C220, C221, C222, C223, C224, C225, C226, C227, C228, C229, C230, C231, C232, C233, C234, C235, C236, C237, C238, C239, C240, C241, C242, C243, C244, C245, C246,...
  • Page 102 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level R238 PANASONIC ERJ-8GEYJ151V M34657 RES,330 OHM, 1/8W, 5%, SMD 0805,5K/REEL 8.00 PANASONIC ERJ-6GEYJ331V R69, R70, R71, R72, R94, R95, R96, R97 M34660 DIODE,DUAL SW 75V,SM 350MW SOT-23 1.00 DIODES INC BAV70-7...
  • Page 103 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M29W640GB70NA6E TOSHIBA TC58FVM6B2AFT-65 TOSHIBA TC58FVM6B5BTG-65 M65138 RES,0 OHMS,1/4W,1206 SM 4.00 PANASONIC ERJ-8GEY0R00V R160, R188, R190, R218 M65192 CAP,.0001MF,50V,CER,0603 SMT, (100PF) 4.00 PANASONIC ECJ-1VC1H101J C310, C317, C330, C334 C1608C0G1H101J080AA M65398 CAP,.000018MF, 50V, 5%, SMD 0603,4K/REEL...
  • Page 104 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M65428 OSCILLATOR,CRYS, 25MHZ ,SMD,1K/REEL 2.00 ECS-250-18-5P-DN-TR Y3, Y4 ECS-250-18-5PXDN-TR ECS-250-20-5P-DN ECS-250-20-5PX-DN-TR M65436 RES,15K,1/8W,1%,0805 SMT 2.00 PANASONIC ERJ6ENF1502V R126, 133 M65479 IC,DS1390,REAL TIME CLOCK, TSOP-10, 3K/REEL 1.00 MAXIM DS1390U-33+T&R M65498 RES, 10 OHMS, 1/8W, 1%, SMD 0805...
  • Page 105 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M66120 CAP,330MF,6.3V,20%,10mOhm,D4,SMT 3.00 PANASONIC 6TPE330MAA C314, C324, C339 SANYO 6TPD330M M66121 CAP,22MF,8V,B1 SMT 1.00 PANASONIC 8TPC22M C315 SANYO 8TPC22M M66123 INDUCTOR, 1.5 uH, 13A, 2.9mOHMS, SM 1.00 COOPER BUSSMAN DR125-1R5 COOPER BUSSMAN...
  • Page 106 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M66862 IC, MAX795TESA, SUPERVISORY CIRCUIT, SOIC-8, 1.00 MAXIM MAX795TESA+T 2.5K/REEL M66890 CAP,10MF,20V,20%,TANT,SMD B,2K/REEL 8.00 TAJB106K020RNJ C289, C291, C313, C320, C333, C55, C56, C57 KEMET T491B106M020AT M69597 IC,SN74LVTH245APW, QUAD BUS TRANSCEIVER 2.00 TEXAS INSTRUMENTS SN74LVTH245APWR...
  • Page 107 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level R177 M69614 RES,6.8K,1/4W,5%,SM 1206 1.00 PANASONIC ERJ8GEYJ682V R178 M69615 RES,8.45K,1/4W,1%,SM 1206 1.00 PANASONIC ERJ8ENF8451V R184 M69616 RES,13.7K,1/4W,1%,SM 1206 1.00 PANASONIC ERJ8ENF1372V R185 M69677 OSCILLATOR, 48MHZ ,SMD 1.00 ABRACON CORP ASFL1-48.000MHZ-LC-T OSC2...
  • Page 108 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M69991 TRANSISTOR,MOSFET,N-CHANNEL POWER, 2.00 VISHAY SI4850EY-T1-E3 Si4850EY, SM Q5, Q8 M69992 TRANSISTOR,MOSFET,N-CHANNEL POWER,SM 2.00 VISHAY SI4840BDY-T1-GE3 Q7, Q9 VISHAY SI4840DY-T1-E3 VISHAY SI4840DY-T1-GE3 M69993 TRANSISTOR,MOSFET,N-CHANNEL POWER, 2.00 VISHAY SI7882DP Si7882DP Q4, Q6...
  • Page 109 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M11941 STANDOFF, LED, .197 X .157 X 0.44 BIVAR ELM 1- 1.00 ELM1-11MM BIVAR 11mm ELM1-11MM-8 RG ALLEN M16423 DIODE,1N4001,1A,50V SILICON 2.00 1N4001 DIODES INC/ FAIRCHILD D22, D25 1N4001 MOTOROLA M16661...
  • Page 110 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M41077 LED SPACER "T1" KEYSTONE 7373 2.00 7373 KEYSTONE M46519 IC, EEPROM 2KBIT 400KHZ 8DIP, M24C02 2.00 M24C02-WBN6P ST MICROELECTRONICS U11, U13 M57114 CONN, DB9, FEMALE, WIRE WRAP TIN 1.00 172-009-242R011 NORCOMP INC...
  • Page 111 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level C60, C61, C62, C63, C67, C68, C69, C7, C71, C72, C73, C74, C75, C77, C78, C87, C92, C93, C94, C96, C97, C98, C99 M34641 RES,2.2K,1/10W,5%,0603 SM RESISTOR CHIP 2.00 ERJ-3GEYJ222V PANASONIC...
  • Page 112 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level U10, U12 M46518 DIODE, TVS ARRAY 2-LINE 2.8V SOT-143 6.00 CD143A-SR2.8 BOURNS M46520 IC, REG LDO 1.5A 1.8V, TO-263 1.00 MIC39150-1.8WU TR MICREL M58570 PCB, HOSTBOARD, FLEX CONTROLLER, REV A 1.00 M58956 IC, GATE NAND, 1CH 2-INP, SOT-23-5...
  • Page 113 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level ECS-250-20-5P-DN ECS-250-20-5PX-DN-TR M65436 RES,15K,1/8W,1%,0805 SMT 2.00 ERJ6ENF1502V PANASONIC R79, R87 M65481 CAP,.000022MF,50V,5%,CER SM 0603,(22PF) 2.00 ECJ1VC1H220J PANASONIC C154, C155 M66121 CAP,22MF,8V,B1 SMT 12.00 8TPC22M PANASONIC C112, C116, C121, C41, C46, C50, C66, C70, C76, C86, 8TPC22M SANYO C91, C95...
  • Page 114 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M66540 CRYSTAL,29.4912MHZ, SMD 1.00 ABLS2-29.4912MHZ- ABRACON CORP D4YF-T M66541 RES,15M,1/10W, 10+/-, 0603 1.00 ERJ3GEYK156V PANASONIC M66732 IC, AT25020AN, 2K 2.7V, SERIAL EEPROM, SOIC-8 1.00 AT25020AN-10SU-2.7 ATMEL M66890 CAP,10MF,20V,20%,TANT,SMD B,2K/REEL 15.00 TAJB106K020RNJ...
  • Page 115 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M58572S ASSY, PCB, WIFI, FLEX, SMT 1.00 M34624 IC,FERRITE CHIP 100 OHM 4A, SMD 0805, 4K/REEL 4.00 MPZ2012S101A MPZ2012S101AT000 FB1, FB2, FB3, FB4 M34627 SWITCH,6 X 3.5 100GF SM LT TOUCH 2.00 PANASONIC EVQ-PJS04K...
  • Page 116 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level D1, D2 M58572 PCB, WIFI, FLEX CONTROLLER, REV A 1.00 M58957 IC, SINGLE BUS BUFFER GATE, SOT-23-5 2.00 TEXAS INSTRUMENTS SN74LVC1G125DBV U7, U8 M59350 SW, PUSH BUTTON, RA, SURFACE MOUNT 1.00 ALPS SKRTLAE010...
  • Page 117 0.01 MATTE M59148 FRONT PANEL, FLEX CONTROLLER 1.00 M11958 STUD, SELF CLINCH, PEM FHS-440-8 ST 4.00 M19620 POWDER, BLACK, MCCAIN TRAFFIC BLACK PPG # 0.04 ROHM AND HAAS R&H#30-7808 PCTT90169 SPRAYLAT PPL4975D M42547 AL; SHT, 5052, .100X48X120, (1.397 LBS/SQFT) 0.87...
  • Page 118 M61389 WASHER,NYLON,1/2"ID X 11/16"OD X .031 THK, NY 2.00 (NYLON) M66261 KEYPAD,7ROWX4COL,W/14POS HEADER BOX 1.00 INPLAY TECHNOLOGIES CUSTOM MADE FOR MCCAIN M66392 STANDOFF, 4-40 X 3/16", 11/16" HEX, F/F, AL, 2.00 FASCOMP FC2060-440-A MOUSER M59320 HARN, SET, FLEX CONTROLLER 1.00 M11960 WIRE TIE,4",NATURAL TYTON #T18R9M4...
  • Page 119 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M13921 EXPANDO BRAID,1/4",BLACK 0.84 ALTA TECHNOLOGIES 95120250 INC. WESTERN FILAMENT WF_PT0250BK M13945 WIRE,20,YEL,19STR 0.71 NATIONAL WIRE & NB1932N4 CABLE COR M17371 POWER CORD,6',3 CONDUCTOR 1.00 ALPHA 502F BELDEN/VOLEX 17405-B8 UNICABLE...
  • Page 120 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level KINGSBRIGHT USA W7104EC CORP. M57113 CONN, DB25, FEMALE, WIRE WRAP TIN 1.00 NORCOMP INC 172-025-242R011 NORCOMP INC 172-025-242R021 C12S M57114 CONN, DB9, FEMALE, WIRE WRAP TIN 2.00 NORCOMP INC 172-009-242R011 NORCOMP INC...
  • Page 121 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level D28, D29, D30, D31 M58571 PCB, SERIAL INTERFACE, FLEX CONTROLLER, REV 1.00 M58956 IC, GATE NAND, 1CH 2-INP, SOT-23-5 20.00 TEXAS INSTRUMENTS SN74LVC1G00DBVR U1, U10, U11, U12, U13, U14, U15, U16, U17, U18, U19, U2, U20, U3, U4, U5, U6, U7, U8, U9 M65138 RES,0 OHMS,1/4W,1206 SM...
  • Page 122 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M24750 CONN,20POS,RIBBON CABLE 1.00 TYCO INCORPORATED 1658622-4 RECEPTACLE,NOVO,30 GOLD TYCO INCORPORATED 746288-4 M24756 CONN,20 COND RIBBON DIP PLUG .1X.1 CENTER 1.00 TYCO INCORPORATED 1-746610-5 TYCO INCORPORATED 746610-4 M35343 CABLE, 28AWG, 13PR, FLAT-N-TWIST (AMPHENOL 2.00...
  • Page 123 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M27849 DIODE,1N4148,100V,SMT DL-35 PKG(LL4148) 9.00 DIODES INC LL4148 D1, D2, D3, D4, D5, D6, D7, D8, D9 FAIRCHILD FDLL4148 SEMICONDUCTOR MOTOROLA 1N4148SM M34639 RES,1K,1/10W,5%,0603 SM RESISTOR CHIP 9.00 PANASONIC ERJ-3GEYJ102V...
  • Page 124 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M65035 TRANSISTOR MMBT2222A, SMT NPN, SMALL 1.00 MMBT2222A,215 SIGNAL, M22 ST MICRO MMBT2222A M65036 RES,10K,0.063W,5%,ARRAY 10 TERM,8 RESISTORS 8.00 745C101103|J SIP1, SIP10, SIP12, SIP14, SIP16, SIP3, SIP5, SIP7 745C101103J PANASONIC EXBA10P103J...
  • Page 125 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M15603 LABEL,BLANK,1/4" X 3/4" ROLL OF 10,000 1.00 TYCO INCORPORATED WP-229064-10-9 M34264 IC,MC68HC908QT2CP,MCU 1.5K FLASH W/ADC, 8-DIP 1.00 FREESCALE MC68HC908QT2CPE MOTOROLA MC68HC908QT2CP MOTOROLA MC68HC908QT2CPE M65050 SOCKET,IC,8PIN,DIP,OPEN LADDER, GOLD/GOLD 1.00 AUGAT 808-AG10D...
  • Page 126 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M13891 WIRE,20,WHT/RD,19STR MIL-W-16878/2 0.58 NATIONAL WIRE & MIL-W-16878/2 CABLE COR M13892 WIRE,20,RD,19STR NB1932N-2 0.67 NATIONAL WIRE & NB1932N-2 CABLE COR M66514 POWER SUPPLY, DC: 24V, 12V, 5V 1.00 MEANWELL PT-65D...
  • Page 127 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level AC OUTPUT, DC FOR EXT DEVICE, DC FOR FIO M24684 HEADER,5POS,MTA.156C,.045 SQ 2.00 TYCO INCORPORATED 640445-5 POST,VERT,FRICT-LOCK AC INPUT, DC INPUT M24686 HEADER,8POS,MTA.156C,.045 SQ 1.00 TYCO 640445-8 POST,VERT,FRICT-LOCK DC FOR HOST M33927...
  • Page 128 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level TEXAS INSTRUMENTS LM1117IMP-3.3/NOPB TEXAS INSTRUMENTS LM1117IMPX-3.3/NOPB M46608 RES,182K,1%,SM 0805 1.00 PANASONIC ERJ-6ENF1823V M46610 RES,255K,1%,SM 0805 2.00 PANASONIC ERJ-6ENF2553V R3, R4 M46611 RES,499K,1%,SM 0805 2.00 PANASONIC ERJ-6ENF4993V R5, R6 M46612 RES,511K,1%,SM 0805 1.00...
  • Page 129 Part Level Description Quantity U of M Manufacturer Manufacturer's Part Number Number Level M15603 LABEL,BLANK,1/4" X 3/4" ROLL OF 10,000 1.00 TYCO INCORPORATED WP-229064-10-9 M69114 IC,MC9S08QG8CPBE, MCU, DIP-16 1.00 FREESCALE MC9S08QG8CPBE M65101 TRANSFORMER,2 X 6VAC/42MA 1.00 HAHN BV 202 0160 PULSE 020-5376.0 M58992...
  • Page 130 This section contains the Flex Rack Mount Controllers parts list. “Level 0” means the highest level for an assembly; it is built of parts and/or sub-assemblies that belong to “Level 1”, at the same time such sub- assemblies could be formed by “Level 2” parts/sub-assemblies and so on, increasing the complexity of the assembly. Assy “A” means that the part number is a sub-assembly.
  • Page 131 WASHER,NYLON,1/2"ID X 11/16"OD X .031 THK, NY (NYLON) 2.00 M66261 KEYPAD,7ROWX4COL,W/14POS HEADER BOX 1.00 CUSTOM MADE FOR INPLAY TECHNOLOGIES MCCAIN M66392 STANDOFF, 4-40 X 3/16", 11/16" HEX, F/F, AL, MOUSER 2.00 FASCOMP FC2060-440-A M73097A ASSY, PCB, SD CARD, USB AND DK, FLEX CONTROLLER, TH 1.00...
  • Page 132 Part Manufacturer's Part Level Description Quantity U of M Manufacturer Number Level Number M73101RW FLEX RACK MOUNT CONTROLLER, WIFI 1.00 M11706 WASHER, #6, INT. TOOTH, SS 8.00 M14691 BUSHING,STRAIN RELIEF - HEYCO #HEY1210 1.00 HEYCO HEY1210 MOUSER 561MP6P4SPC SRR-10 M40047 SCREW,6-32 X 5/16,PH,PN,SS 8.00 M58960...
  • Page 133 Manufacturer's Part Level Part Number Description Quantity U of M Manufacturer Level Number M59659 BRACKET 3U, RIGHT SIDE, FLEX RM CONTROLLER 1.00 M42547 AL; SHT, 5052, .100X48X120, (1.397 LBS/SQFT) 0.47 M65624 POWDER, DARK GRAY FINE TEXTURE, RAL 7016, 89/71480 0.01 TIGER DRYLAC RAL 7016 M59661...
  • Page 134 Description Quantity U of M Manufacturer Level Number M12011 STANDOFF, PEM BSOS-440-24 2.00 M19620 POWDER, BLACK, MCCAIN TRAFFIC BLACK PPG # PCTT90169 0.05 ROHM AND HAAS R&H#30-7808 SPRAYLAT PPL4975D M42547 AL; SHT, 5052, .100X48X120, (1.397 LBS/SQFT) 2.33 M58955 NUT, SELF CLINCH, PEM RAS-632-10-4ZI, RIGHT ANGLE 10.00...
  • Page 135 Manufacturer's Part Level Part Number Description Quantity U of M Manufacturer Level Number M57363 NUT, SELF CLINCH, PEM RAS-440-9-4ZI, RIGHT ANGLE 4.00 DB ROBERTS RAS440-9-4ZI M65624 POWDER, DARK GRAY FINE TEXTURE, RAL 7016, 89/71480 0.10 TIGER DRYLAC RAL 7016 M59666 MODULE, BOTTOM PANEL, FLEX RM CONTROLLER 1.00 M11611...

  • Page 136: Appendix C: Connector's Detail

    APPENDIX C: CONNECTOR’S DETAIL Pin assignments for the FleX Controller communication ports. The unit has a DB-25 female connector containing both SP3 and SP5 ports, is labeled as “C12S SP3/SP5” on the Back Panel. a) Pin assignment of the C12S port (DB-25 position connector). C12S SP3/SP5, DB-25 pin out SIGNAL SP5 TxD+...
  • Page 137 b) Pin assignment of the SDLC (SP3S) port (DB-15 position connector). SDLC Port, DB-15 pin out SIGNAL TxD+ TxCLKO+ RxD+ RxCLK+ TxD- ENABLE/DISABLE TxCLKO- CHASSIS GND RxD- RxCLK- The unit has three RS-232 asynchronous serial communication ports with software selectable speed from 1.2Kbps to 115.2Kbps, these ports are available over DB-9 female connectors.
  • Page 138 d) Pin assignment of the SP1 and SP2 Ports (DB-9 position connector). SP1 and SP2 , DB-9 pin out SIGNAL The unit also has 64 parallel input ports and 64 parallel output ports in the connectors C1S and C11S located on the Back Panel. e) Pin assignment of the C11S connector.
  • Page 139 f) Pin assignment of the C1S connector. C11S connector pin out FUNC FUNC FUNC FUNC DGND DGND DGND 038 DET RES 039 WDT DGND FleX Controller – User Manual Version 1.0...

  • Page 140: Appendix D: Updating Kernel And Uboot

    APPENDIX D: UPDATING KERNEL AND UBOOT Requirements to update the Linux Kernel and U-Boot:  Latest binary files of Linux Kernel, U-Boot, rootfilesystem and the DTB file.  A computer with an installed terminal program (Such Hyperterminal for windows or ProComm). ...
  • Page 141 Please note: ipaddr, ip1addr are the IP addresses for Ethernet Port 1 and Port 2. serverip is the computer IP address (where the TFTP server program is), gatewayip and netmask are part of the network parameters and must be configured. ...
  • Page 142  Proceed to update the root file system (rootfs_EBIII) by typing the following: erase 0XfE800000 0xFEFFFFFF tftp 0x1000000 rootfs_EBIII cp.b 0x1000000 0Xfe800000 $filesize  Turn OFF and turn ON the controller, the update is complete.

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