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Summary of Contents for TLV UFO3-BN
- Page 1 172-65176MA-03 (UFO3 Series) 27 August 2015 ISO 9001/ ISO 14001 Manufacturer Kakogawa, Japan is approved by LRQA LTD. to ISO 9001/14001 Free Ball-Bucket Steam Trap • UFO3-BN UFO3F-BN Copyright © 2015 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
Contents Introduction ............... 1 Safety Considerations ............2 Checking the Piping ............4 Operation ................5 Specifications ..............6 Configuration ..............6 Installation ................. 7 Maintenance ..............8 Disassembly / Reassembly ..........9 Troubleshooting .............. 11 Product Warranty ............12 Option: Insulation Cover .......... -
Page 3: Safety Considerations
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Be sure to use only the recommended components when CAUTION repairing the product, and NEVER attempt to modify the product in any way. Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids.
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Page 5: Checking The Piping
4. Have isolation valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 5. Is the inlet pipe as short as possible, with as few bends as possible, and installed so the liquid will flow naturally down into the trap? 6. -
Page 6: Operation
Operation Principles of air and condensate discharge: 1. Start-up Air and Cold Condensate Discharge At start-up, The UFO is on the launching pad and initial air is discharged. When air flows in with cold condensate, the UFO floats off of the launching pad. However, the bimetal is contracted due to the low temperature. -
Page 7: Specifications
Specifications Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. CAUTION Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 8: Installation
Installation Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. CAUTION Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 9: Maintenance
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this reason, the use of a steam trap diagnostic instrument [TLV: TrapMan] in conjunction with the visual inspection is highly recommended.) -
Page 10: Disassembly / Reassembly
Disassembly / Reassembly When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product CAUTION has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. - Page 11 Table of Tightening Torques Torque Dist. Across Flats Part Name N∙m (lbf·ft) (in) Cover Bolt (22) Drain Jet (11) Screen Holder (44) Screw (for Bimetal Strip) (0.22) (1 N⋅m ≈ 10 kg⋅cm) NOTE: -Coat all threaded portions and orifice gasket with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here.
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Page 12: Troubleshooting
Troubleshooting When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product CAUTION has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. -
Page 13: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor. -
Page 14: Option: Insulation Cover
4. Reattach the Velcro strip. 5. Secure the ends of the cover around the trap inlet and outlet with the binding straps. Applicable insulation cover for UFO3-BN/UFO3F-BN: RK3 Insulation Cover (top) Insulation Cover (side) 205 (8 100 (4) 放熱キラー...
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