Zontes ZT350T-D Maintenance Manual page 8

2. Attention to the water tank filling port ....................................................................................................................... 108
2.1 Overall tightness inspection ...................................................................................................................... 108
2.2 Pressure relief valve inspection ................................................................................................................ 108
3. Auxiliary water tank .................................................................................................................................................... 108
4. Water and oil shared sensor ....................................................................................................................................... 108
5. Thermostat .................................................................................................................................................................. 108
5.1 Inspection .......................................................................................................................................................... 108
5.2 Failure phenomenon ......................................................................................................................................... 109
5.3 Disassembly ....................................................................................................................................................... 109
5.4 Thermostat core inspection .............................................................................................................................. 109
6. Water pipe .................................................................................................................................................................. 109
7. Check the water pump cover assembly ...................................................................................................................... 109
8. Braking system ............................................................................................................................................................................ 110
Know Before Service ............................................................................................................................................................... 110
Trouble shooting ..................................................................................................................................................................... 111
Soft feeling from brake lever .......................................................................................................................................... 111
Hard feeling from brake lever ......................................................................................................................................... 111
Disassemble the disc brake main pump and calipers ............................................................................................................. 111
Disassemble the front disc brake main pump ................................................................................................................. 111
Disassemble the rear disc brake main pump .................................................................................................................. 112
Disassemble the front disc brake caliper ........................................................................................................................ 112
Disassemble the rear disc brake caliper .......................................................................................................................... 112
Brake hose and wheel speed sensor ....................................................................................................................................... 113
Check the gap between the wheel speed sensor and the induction ring gear ............................................................... 113
Remove the brake hose and wheel speed sensor........................................................................................................... 113
Release brake fluid .................................................................................................................................................. 113
FMC-HU and RMC-HU ............................................................................................................................................. 114
FC-HU and wheel speed sensor (front wheel) ........................................................................................................ 114
RC-HU and wheel speed sensor (rear wheel) .......................................................................................................... 114
ABS system layout ................................................................................................................................................................... 115
ABS hydraulic control unit ...................................................................................................................................................... 116
Disassemble .................................................................................................................................................................... 116
ABS troubleshooting ............................................................................................................................................................... 117
9. Battery/charging system ............................................................................................................................................................. 118
Know Before Service ............................................................................................................................................................... 118
Troubleshooting ...................................................................................................................................................................... 119
Charging system layout diagram ............................................................................................................................................. 120
Electrical schematic diagram .................................................................................................................................................. 120
Battery disassembly ................................................................................................................................................................ 121
1. Disassembly ................................................................................................................................................................. 121
2. Check ........................................................................................................................................................................... 121
3. Charging ...................................................................................................................................................................... 121
Charging system check ............................................................................................................................................................ 121
1. Leakage test ................................................................................................................................................................ 121
2. Check the charging voltage ......................................................................................................................................... 121
3. Inspection of magneto stator charging coil................................................................................................................. 121
Remove the rectifier ............................................................................................................................................................... 122
10. Front fork assembly .................................................................................................................................................................. 123
Know Before Service ............................................................................................................................................................... 123
Exploded view of front fork components: .............................................................................................................................. 124
Directional exploded view............................................................................................................................................... 124
Front fork exploded view ................................................................................................................................................ 125
Exploded view of lower link board .................................................................................................................................. 126
Change the direction of the handle ........................................................................................................................................ 127
1. Remove the direction of the handle ........................................................................................................................... 127
2. Remove the components ............................................................................................................................................ 127
3. Installation of the direction component ..................................................................................................................... 128
4. Installation of the direction handle cover ................................................................................................................... 128
Replace the front wheel .......................................................................................................................................................... 129
1. Remove the front wheel assembly.............................................................................................................................. 129
2. Install the front wheel assembly ................................................................................................................................. 129
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