V-TUF RAPID VSC240V Operator's Manual

V-TUF RAPID VSC240V Operator's Manual

Electric industrial mobile stainless steel hot water pressure washers
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RAPID VSC240V,
VSC415V & VSC240F
ELECTRIC INDUSTRIAL
MOBILE STAINLESS STEEL
HOT WATER PRESURE WASHERS
Please read this manual before using the RAPID VSCF240, VSC240 & VSC415

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Summary of Contents for V-TUF RAPID VSC240V

  • Page 1 RAPID VSC240V, VSC415V & VSC240F ELECTRIC INDUSTRIAL MOBILE STAINLESS STEEL HOT WATER PRESURE WASHERS Please read this manual before using the RAPID VSCF240, VSC240 & VSC415...
  • Page 2: Table Of Contents

    CONTENTS Contents Page Important Safety Instructions General Points & Information Safety Norms & Usage Technical Data Identi cation Data Installation Cold & Hot Water Use Important Advice 13-15 Transport / Lifting / Storing Regulation of Start Electrodes Troubleshooting 18-20 Electric Diagrams Functionality Pump &...
  • Page 3: Important Safety Instructions

    High pressure cleaners must not be used by children or untrained personnel. High pressure hoses, fittings and couplings are important for the safety of the appliance. Use only hoses, fittings and couplings recommended by the V-TUF. Always wear suitable eye, face and body protection.
  • Page 4: General Points & Information

    V-TUF, quoting type of machine, matriculation number and the year of manufacture. Trial before shipment The machine has been tested at the manufacturer’s factory by a V-TUF technician to check that all of the components are functioning correctly according to the machine’s specifications.
  • Page 5 Personal identifying data An exact description of the model, serial number and installed accessories will aid a quick and efficient response on the part of the manufacturer or help centre. Always provide the type, model of machine and its serial number each time you contact the help centre. To help you remember, we suggest that you place the relevant machine details in the panel below: Model Serial N°...
  • Page 6: Safety Norms & Usage

    SECURITY NORMS FOUR SYMBOLS TO REMEMBER General danger Ranger of severe damage to the machine Danger to people Safeguarding the environment Your machine is supplied with electronic apparatus, the use of which requires the observation of the following safety criteria. When using the machine outdoors, do not use when it is raining Do not attempt any kind of maintenance whilst the plug is connected to any sort of power supply.
  • Page 7 Do not place your hands ahead of the lance; high pressure nozzles can be extremely dangerous when used inappropriately. If the machine should be used in service stations, supply stations or other potentially dangerous locations, please ensure that the appropriate safety procedures are observed.
  • Page 8 ERRONEOUS USE By erroneous use, we mean the use of our machine without respect for the guidelines contained in the instruction and maintenance manual. Lack of respect for these guidelines can represent a risk of injury to both the operator and those persons nearby as well as a risk of serious damage to the machine itself.
  • Page 9: Technical Data

    • Simple Adjustable Temperature Control & Switch. • Double Pass Heat Exchanger Guarantees Hotter Water with Less Fuel Usage. • Fully Protected Electrics from Water Ingress. Now Has V-TUF Super Series Pump Comes complete with Quick Release 10m Hose & Lance & Vario Nozzle Kit.
  • Page 10: Identi Cation Data

    – you can simply top up and go. IDENTIFICATION DATA The position of the identification data of the machine 1) Identification of the machine according to EU directives. 2) Pump model. 1 YEAR WARRANTY REGISTER YOUR MACHINE ONLINE www.v-tuf.com/register-your-v-tuf-product 2020021808 SERIAL XXXXX MODEL: NUMBER: ATTENTION: Check that your RAPID-VSC high pressure washer has been provided with these identification details, if they have not been provided please inform your local dealer immediately.
  • Page 11: Installation

    Fuel filler Fuel filter Water filter Water inlet Pressure Water outlet Adjustment Attach the lance to the high-pressure hose (1) and the other end to the output connection (Water outlet). Fit the sheath (B) in order to protect the hydraulic connection and to avoid the risk of scalding by contact. The high pressure pump is supplied already full of lubricating oil.
  • Page 12: Cold & Hot Water Use

    The advantage of wet steam over dry steam is that cleaning is a lot faster. To achieve steam operation with the VSC there are certain very important settings that must be in place: 1. Turn the pressure adjustment knob on your V-TUF pressure washer to lowest pressure possible ( anti-clockwise – see below) Picture 1 2.
  • Page 13 Please note: For specialist steam application operator induction with the above process MUST be done! With the aid of the V-TUF Super-heated steam performance kit. You can customise your “VSC” for many demanding & specialised cleaning processes, including historical restoration & renovation projects.
  • Page 14 IBC CONNECTION CRUSH RESISTANT PUMP SUCTION FEED HOSE KIT (3m) IBCF x 3/4F - B2.P023403KIT V-TUF HEAVY DUTY CRUSH RESISTANT PUMP SUCTION FEED HOSE KIT (3m) 3/4F AND 3/4M ADAPTER WASHFLEX PRO 'WATER RESERVE' 25m PRESSURE WASHER WATER SUPPLY HOSE KIT c/w KCQ & 3/4...
  • Page 15: Important Advice

    Repeat actions 1, 2 and 3 as per cold water use. During operation, the detergent will be sucked up and automatically mixed with the water. Practical Advice Avoid soaking with water the surface you then wish to treat with detergent because, in doing so, you can place a film of water over the area you wish to treat, resulting in poor cleaning results.
  • Page 16: Transport / Lifting / Storing

    TRANSPORT – LIFTING – SHIFTING ATTENTION: Whenever the machine needs to be transported, it should be securely fixed with straps, cables or other suitable equipment in order to avoid accidental movement which could cause damage to people or property as well as to the machine itself. ATTENTION: Should the machine need to be lifted, it should be hooked or coupled by means of strips, or suitable lifting equipment which will safeguard the machine’s integrity.
  • Page 17: Regulation Of Start Electrodes

    STORAGE Park the machine on a flat surface. If the machine is not going to be used for an extended period of time, empty the water circuits and the fuel tank then cover the machine and store it in a place protected from atmospheric extremes.
  • Page 18: Troubleshooting

    Troubleshooting The pump turns but does not The pump is sucking in air. Check that the piping is watertight. reach the required pressure Run the pump connected to the water supply but without the high- pressure hose connected until you get a strong water stream, then switch off machine and reconnect.
  • Page 19 The boiler is producing Presence of water in the fuel Empty the fuel tank, and refill with excessive amounts of fumes tank. clean fuel. The fuel pump pressure is not Restore the correct pressure, correct turning the appropriate screw in order to reach approximately 10 Bar.
  • Page 20 Water discharge from Worn out gaskets. Replace the gaskets. the pump head. Worn out pistons. Replace the pistons. OR piston plug is worn out. Replace the OR piston plug. Oil discharge from between Worn out oil seals. Replace the oil seals. the pump body and the pump head.
  • Page 21: Electric Diagrams

    HYDRAULIC DIAGRAM Water Tap T.a. Water Suction Tube F = Filter Detergent Filter T.a.d. Detergent Suction Tube Water Pump t.m. Delivery Tube Boiler t.a.p. High Pressure Water Outlet Tube Lanc ELECTRIC WIRING DIAGRAM...
  • Page 22: Functionality

    Functionality: The high pressure water cleaner has an input for an On/Off switch for the machine, a switch to select between hot or cold water operation, a “diesel pressure switch” input to manage the lack of diesel, and an input for the water temperature thermostat and 2 inputs for the pressure switches PTP and PDV. Pump head pressure switch –...
  • Page 23: Pump & Motor Parts Diagram & Parts List

    PUMP-MOTOR-VALVE PARTS DIAGRAM & LIST Important: check the exact model number of the pump The linked products below, can be ordered directly off www.v-tuf.co.uk Item Code Description XHDM151 XHDM151 PUMP (older 240v’s) XHDM300SS XHDM300SS PUMP (240v,s) XHDM161 XHDM161 PUMP (older 415v’s) XHDM350SS XHDM350SS PUMP (415v’s) (XHDM161SS PUMP)
  • Page 24 Item Code Description C6.030 MANOMETER / PRESSURE GUAGE C2.020 PRESSURE SAFETY RELIEF VALVE - 1/4M (ADJUSTABLE) C0.063 UNLOADER 5 - BANJO c/w INJ + PRESS. SWITCH - C0.063 3/8 MxM BSP ADAPTOR 6125010 14/T 080 HOSE No longer used MB6/FB6 3/8 M/F ADAPTOR 1000430 1/2 MxM BSP ADAPTOR...
  • Page 25: Frame Parts Diagram & Parts List

    FRAME ASSEMBLY PARTS DIAGRAM & LIST Item Code Description 5210000 CHASSIS 5116010 ELECTRIC BOX WHEEL10HP HEAVY DUTY WHEEL 5116011 STAINLESS STEEL COVER 4000085 LANCE HOLDER COV01-PROT-1M EDGING FOR STEEL COVERS (per metre) - COV01-PROT-1M VTRP4100010 FUEL TANK VTRP4100011 FUEL LID/CAP VTPS003 THUMB SCREW FOR RAPID COVER 1300200...
  • Page 26: Boiler Parts Diagram & Parts List

    BOILER PARTS DIAGRAM BOILER PARTS LIST Item Code Description D5.0321 IGNITION CABLE (each) 1000521 M4 x 8 SCREW D6.030 ELECTRODE 1000740 M4 NUT 1000230 1/8MF EXTENSION 3000040 ELECTRODE HOLDER 1000220 FUEL INJECTOR HOLDER T6.1.3580H FUEL INJECTOR 3000030 UPPER TOP COVER 3000050 DEFLECTOR 4000280...
  • Page 27 1000050 LEVER 1000080 RIVETS 3125030 LOWER TOP COVER 6200105 + 6125010 BOILER HOSE VT3000065 COIL 3100060 STAINLESS STEEL RING 1000285 MVG8 QUICK COUPLING 1000281 MVG06 QUICK CONNECTOR 1000619 ½” WASHER 1000211 3/8” /1/2” BSP ADAPTOR 1000200 ½” T ADAPTOR 19.5110 THERMOSTAT 1000790 ½”...
  • Page 28 1000055 HOSE CLAMP P13.10101 FILTER 1000218 1/8M 6/4 1500 FITTING 4000135 8x12 HOSE 2.5mt D5.032 POWER IGNITION TRANSFORMER 1000546 5x50 TC SCREW 1000655 M5 LARGE WASHER 1000513 6x20 SCREW A3.0114F 1/4"Ø RUBBER FUEL/WATER HOSE BLACK (Per metre) E3.600 FUEL FILTER 4110060 DIESEL LABEL...
  • Page 29: Electric Box Parts List

    ELECTRIC BOX PARTS LIST Item Code Description 19.5110 THERMOSTAT 12.016IL MACHINE ON-OFF SWITCH VTVS7422 BURNER ON-OFF SWITCH...
  • Page 30: Accessories Parts Diagram & Parts List

    TG350SKTQMSQ V-TUF tufGUN350 SWIVEL GUN WITH EXTENSION MSQ MALE INLET x M22F OPF093SS KTQ - QR 1000mm STAINLESS STEEL LANCE WITH BEND x V-TUF NEW HEAVY DUTY CHEMICAL ROSE VTK23810UVYK-HD 10m HIGH PRESSURE HOSE 5 & 6 T4.008N V-TUF HYPERJET (CHEMICAL ROSE)-...
  • Page 31 Optional ACCESSORIES: SUPER HEAT INSULATED SUPER HEAT INSULATED V-TUF HOSE OPTIGUN TAIL HOSE & OPTIGUN TAIL JOINT SHIELD LANCE & SSQF QR HOSE & LANCE & SSQF - VTFB00150KITC JET HOLDER (0.6m) - QR JET HOLDER (1m) GLKIT8SSQF06 - GLKIT8SSQF1...
  • Page 32 SSQ M PLUG x1/4F SSQ DURAKLIX SPARE - B14.5730 - B14.5731 OPTISEAL (x10) - B14.50T10 IBC CONNECTION V-TUF HEAVY DUTY CRUSH WASHFLEX PRO 'WATER CRUSH RESISTANT PUMP RESISTANT PUMP SUCTION RESERVE' 25m PRESSURE SUCTION FEED HOSE FEED HOSE KIT (3m) 3/4F...
  • Page 33 TROLLEY MANUAL WIND V-TUF HOSE REEL with 50M 400 BAR HIGH PRESSURE HOSE - MSQ FITTINGS - V5.1453TR-KIT1 MANUAL WIND SR1 PORTABLE HOSE REEL SUPER SERIES MSQM with 30m 400BAR HOSE xMSQF - V5.132SSC- KIT1MSQ...
  • Page 34 276 BAR 4000 PSI 100oC 05 RED HD TURBO NOZZLE x S SQM - T3.2605SSQ KTQ - QR 1000mm LANCE WITH BEND x SSQ END - OPF092 SKU: OPF092...
  • Page 35 Vehicle ramps: The ideal foldable light weight ramp with a maximum combined load capacity of 600kg (300kg per ramp) For loading wheeled equipment onto vehicles. FOLDING V-TUF RAMP SET - V-RAMP...
  • Page 36: Xhdm300Ss Pump Service Kits

    Super Series Pump XHDM300SS 12 litres/min 200 bar VTPKIT 134 XHDM300SS XHDM350SS VTPKIT 135 VTPKIT 137 VTPKIT 2 XHDM300SS LUBRICATION OF THE PUMP We recommend: VTUF PL100 – OIL CAPACITY 0.42 kg You should change the oil after the rst 50 hours of use, and after each subsequent 500 hours of operation.
  • Page 37: Notes

    NOTES...
  • Page 38 NOTES...
  • Page 39 NOTES...

This manual is also suitable for:

Rapid vsc415vRapid vsc240f

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