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- Page 1 & U NSTRUCTION ANUAL AINTENANCE GUIDE HOT WATER PRESSURE WASHER RAPIDVSCDEM1520 English WWW.V-TUF.COM enquiries@v-tuf.com Attention!! Do not use the appliance until you have read the operating and maintenance manuals.
- Page 2 RAPID-VSC-DEM • Model: RAPID VSC DEM • Serial number: • Year of manufacture: Instructions - user maintenance manual Page 2 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
- Page 3 RAPID-VSC-DEM hot water pressure washer, hereinafter also referred to as machine or pressure washer, manufactured by V-TUF, hereinafter also referred to as Manufacturer. This manual does not provide a complete description of the various parts nor a detailed description of their operation; the user will find that it is normally useful to know what to do in order to use the machine safely and keep it in good condition.
- Page 4 RAPID-VSC-DEM AIN WARNINGS FOR MACHINE USE It is mandatory to read this Use and Maintenance Instruction Manual before carrying out any work on the machine: its initial operation by unqualified persons could cause serious injuries to people and damage to property. All maintenance, adjustment and replacement operations described in this Use and Maintenance Instruction Manual must only be carried out after the machine has been stopped.
- Page 5 RAPID-VSC-DEM NOTE “ ” N THE NEXT CHAPTERS AT THE END OF THE PARAGRAPH SUITABLE CAUTION NOTICES WILL BE LISTED REGARDING THE SPECIFIC RISKS APPLICABLE TO THE CHAPTER HIS DOES NOT EXEMPT YOU HOWEVER FROM CONSIDERING ALL THE MAIN WARNINGS DESCRIBED ABOVE APPLICABLE IMPORTANT NOTE P LEASE NOTE THAT THE USER IS REQUIRED IN ACCORDANCE WITH...
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Page 6: Table Of Contents
RAPID-VSC-DEM NSTRUCTION MANUAL TABLE OF CONTENTS CAPITOLO 1 - I CHAPTER 1 - General information on the instruction manual ................. 8 1.1 Introduction ..............................8 1.2 Standards of reference ..........................8 1.3 Compliance with legislation ......................... 9 1.4 Declaration of absence of harmful substances..................9 1.5 Purpose of the document .......................... - Page 7 RAPID-VSC-DEM 9.3 handling in the workplace .......................... 26 9.4 Transport ..............................26 9.5 Free spaces of respect ..........................26 CHAPTER 10 - Connections to external energy sources .................. 27 10.1 combustion engine start-up ........................27 10.2 Water connection ............................28 CHAPTER 11 - Control parts ..........................
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Page 8: Chapter 1 - General Information On The Instruction Manual
RAPID-VSC-DEM CHAPTER 1 - G ENERAL INFORMATION ON THE INSTRUCTION MANUAL 1.1 I NTRODUCTION This manual will help you get to know your machine and use it correctly, so please read it carefully before using it. Each machine is sold with its own Use and Maintenance Manual. The user is responsible for the management of this manual throughout the life of the machine and will only dispose of it if it is destroyed. -
Page 9: Compliance With Legislation
The UKCA mark is only affixed to the product by the manufacturer or authorised representative (where permitted by legislation); on the machine covered by this instruction manual it is affixed directly by V-TUF, which ensures conformity. By the act entitled The Product Safety and Metrology etc.. (Amendment etc.) (EU Exit) Regulations 2019 No. 696, which entered into force on 1 January 2021, a number of changes have been introduced with a general impact on all product safety legislation. -
Page 10: Use And Storage Of The Manual
RAPID-VSC-DEM 1.6 - Marking data and machine identification plate IGURE ECTION 1.7 U SE AND STORAGE OF THE ANUAL This manual is intended for the user of the machine, those responsible for moving, installing, using, monitoring and final dismantling. The manual serves to indicate the intended use of the machine in accordance with the design assumptions and technical characteristics;... -
Page 11: Definition Of Warranty
OW TO REQUEST TECHNICAL ASSISTANCE V-TUF. is at the complete disposal of its customers to ensure prompt and accurate technical assistance and anything else that may be useful for the best operation and maximum yield from the machine. For each service request, the data on the identification plate and the type of fault detected must be communicated. -
Page 12: Terminology Used
RAPID-VSC-DEM The costs of disassembly and assembly and of transport or packaging of the parts to be repaired or replaced shall be borne by the Customer. 1.10 T ERMINOLOGY USED To complete the description of the various levels of danger, specific situations and definitions which may directly affect the machine and/or persons are described below. -
Page 13: Chapter 2 - General Machine Description
RAPID-VSC-DEM CHAPTER 2 - G ENERAL MACHINE DESCRIPTION The RAPID-VSC-DEM HOT, hot water pressure washer referred to in this manual is primarily designed to pump water at a pressure of 200 bar. The hot water pressure washer is intended exclusively for cleaning and washing with hot or cold water of objects or surfaces that are suitable for mechanical treatment by the high-pressure water jet and the possible chemical action of detergents. -
Page 14: Description Of The Machine Elements
RAPID-VSC-DEM 2.1 D ESCRIPTION OF THE MACHINE ELEMENTS The pressure washer consists of the following main components (see figures in this section): 1. Steel body 2. Steel supporting frame 3. Diesel tank integrated in the crankcase. 4. Low voltage (12V) control panel and indicator lights: presence of voltage (A) lack of engine oil (A) battery level (A) - Page 15 RAPID-VSC-DEM Instructions - user maintenance manual Page 15 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
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Page 16: 2.2. Construction Technology
2.2. Construction Technology V-TUF products are always up-to-date, both in design and technology, to make the use of high pressure washers safer, simpler and more reliable, both from the user's point of view and from the technical assistance point of view. -
Page 17: Chapter 3 - Machine Safety And Protection
RAPID-VSC-DEM CHAPTER 3 - M ACHINE SAFETY AND PROTECTION 3.1 S AFETY RULES FOR MECHANICAL RISK ▪ Do not put your hands in front of the wand; high-pressure nozzles can be extremely dangerous when used improperly ▪ When the work is completed, after stopping the machine, release the residual pressure in the delivery pipe and in the pump by operating the gun lever. -
Page 18: Safety Signs And Stickers On The Machine
RAPID-VSC-DEM 3.3.1 S AFETY SIGNS AND STICKERS ON THE MACHINE EFERENCE Safety pictogram for high temperature risk (yellow background). DESCRIPTION ▪ Generic HAZARD Do not remove safety devices for any reason. Always keep them in good condition. Ensure that all guards, covers and shrouds are properly in place, particularly after machine repairs. - Page 19 RAPID-VSC-DEM EFERENCE Pictograms on the control panel providing safety instructions on the risks involved in DESCRIPTION using the pressure jet ▪ Generic HAZARD Read the manual before using the machine ▪ HAZARD of cutting, impact, abrasion, burns Do not direct the jet at people or animals AZARD Machine with fluid under pressure.
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Page 20: Chapter 4 - Residual Risks
RAPID-VSC-DEM CHAPTER 4 - R ESIDUAL RISKS Despite the safety precautions taken by the manufacturer during the design and production phases, during the normal production cycle the machine still presents certain risks that are considered residual. This chapter lists the residual risks and the rules to be observed in order to avoid situations that are hazardous for the operator, the machine and the surrounding environment due to the presence of these residual risks. -
Page 21: Chapter 5 - Personal Protective Equipment
RAPID-VSC-DEM CHAPTER 5 - P ERSONAL PROTECTIVE EQUIPMENT When operating the machine or during maintenance, personal protective equipment must be worn, such as: • Safety overalls; • Protective gloves against thermal and mechanical hazards; • Eye protection; • Face shield; •... -
Page 22: Use In Closed Environments
RAPID-VSC-DEM 6.1 U SE IN CLOSED ENVIRONMENTS If the machine is located in an enclosed area, the adapter for the smoke exhaust chimney (code 5000030) must be fitted. If the machine is located in an enclosed area, it must be well ventilated and it must be ensured that exhaust gases are adequately eliminated TTENTION The diameter (Z) of the chimney (2) must not be smaller than that of the adapter (1). -
Page 23: Contraindication And Hazards Due To Unintended Or Misuse
RAPID-VSC-DEM 6.3 C ONTRAINDICATION AND HAZARDS DUE TO UNINTENDED OR MISUSE Any operation not mentioned in this manual is considered to be an improper use of the machine which could cause damage to persons and/or property. The machine has not been built to work in an explosive environment, SO IT IS ABSOLUTELY FORBIDDEN TO USE THE MACHINE IN AN EXPLOSIVE ATMOSPHERE During machine operation, never remove or circumvent the protective systems fitted to the machine. -
Page 24: Chapter 7 - Technical Data
RAPID-VSC-DEM CHAPTER 7 - T ECHNICAL 7.1 E NVIRONMENTAL REQUIREMENTS The RAPID-VSC-DEM HOT, hot water pressure washer has been designed and manufactured to be used in the following environmental conditions. • Maximum temperature +90°C • Minimum temperature +1°C • Relative humidity 7.2 D IMENSIONS AND TECHNICAL DATA Table 1 - DIMENSIONS AND TECHNICAL DATA... -
Page 25: Chapter 8 - Commissioning The Machine
RAPID-VSC-DEM CHAPTER 8 - C OMMISSIONING THE MACHINE 8.1 P REVENTIVE CHECKS AFTER RECEIPT Upon receipt of the goods, check the condition of the package; if any damage is found, refrain from any installation procedure and notify the carrier and supplier immediately. Ascertain the good condition of the package, proceed to unpack the goods and check that the delivery is complete (check correspondence with the delivery note);... -
Page 26: Chapter 9 - Handling And Installation Of The Machine
RAPID-VSC-DEM CHAPTER 9 - H ANDLING AND INSTALLATION OF THE MACHINE 9.1 P RELIMINARY OPERATIONS The machine was tested in the manufacturer's factory to verify the correct functioning of all components according to the specifications in force. No preliminary operations are required. 9.2 L IFTING If the machine has to be lifted, it must be attached to the lifting equipment by means of straps/chains or suitable equipment... -
Page 27: Chapter 10 - Connections To External Energy Sources
RAPID-VSC-DEM CHAPTER 10 - C ONNECTIONS TO EXTERNAL ENERGY SOURCES 10.1 COMBUSTION ENGINE START See manual for internal combustion engine (attached to this documentation and/or the machine) TTENTION Read the safety instructions in the owner's manual for the Engine. Instructions - user maintenance manual Page 27 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL INSTRUCTIONS... -
Page 28: Water Connection
RAPID-VSC-DEM 10.2 W ATER CONNECTION On the front of the machine there is a water inlet connection. Connect a water supply hose (not supplied) to the inlet fitting (1 in the figure) and the other end of the hose to the tap (2), which must guarantee a minimum flow rate equal to that of the pump HE HYDRAULIC CIRCUIT DIAGRAM IS ATTACHED TO THE DOCUMENTATION SUPPLIED WITH THE MACHINE WATER CONNECTION PICTURE... -
Page 29: Chapter 11 - Control Parts
RAPID-VSC-DEM CHAPTER 11 - C ONTROL PARTS 11.1 C ONTROL STATION The control station is the place where the operator must be to manage the work cycle and supervise the machine's operation. The machine is equipped with: ▪ N (A), on which the machine's parameters and work programmes can be set; COMMAND AND CONTROL PANEL A in C tr... -
Page 30: Control Devices
RAPID-VSC-DEM The protections have been designed by the manufacturer in order to safeguard the safety of the operators while carrying out their tasks. During operation, the guards must not be removed for any reason. 11.2 C ONTROL DEVICES 11.2.1 TOUCH SCREEN CONTROL PANEL EFERENCE Pump engine start light switch (in) ONTROL PART... -
Page 31: Chapter 12 - Preparing The Machine For Use
RAPID-VSC-DEM CHAPTER 12 - P REPARING THE MACHINE FOR USE After positioning the machine in the work area and making the connections to external energy sources (see CHAPTER 10 - "C "), it is necessary, before carrying out the work cycle, to check the operation ONNECTIONS TO EXTERNAL ENERGY SOURCES of all the protection devices on the machine and carry out the daily checks. -
Page 32: Chapter 13 - Use Of The Machine
RAPID-VSC-DEM CHAPTER 13 - USE OF THE MACHINE 13.1 D ESCRIPTION OF THE OPERATING CYCLE 13.1.1 C OLD WATER OPERATION 1. Place the battery in the corresponding compartment and connect blue terminal = negative pole (symbol - on the battery), red terminal = positive pole (symbol + on the battery) 2. -
Page 33: Hot Water Operation
RAPID-VSC-DEM 13.1.2 H OT WATER OPERATION Check that the diesel tank is full(1); if not, fill it up using diesel fuel only • Repeat step 1 and step 2 of cold water operation (previous paragraph). Check that the thermostat(tr) is set to 0°C. •... - Page 34 RAPID-VSC-DEM • Reset the thermostat(tr), • Keep the gun open (3) and allow the water to cool; • Act on the burner off switch (br), • Close the water supply tap (2), • Act on the switch (in) to deactivate the engine/pump unit •...
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Page 35: Use With Chemical Product
RAPID-VSC-DEM 13.1.3 U SE WITH CHEMICAL PRODUCT With the machine switched on, without operating the gun, turn the black adjustable head anti-clockwise to draw in the detergent. When you have finished dispensing the detergent, screw the adjustable head back in clockwise to work in more pressure and rinse. -
Page 36: Contraindications To Using The Machine
RAPID-VSC-DEM 13.2 C ONTRAINDICATIONS TO USING THE MACHINE Full compliance with the Machinery Directive 2006/42 EC and the efforts made by our engineers during the design phase have resulted in a machine that can be placed at the highest safety level for its category. Each of the mechanical, electronic, control, etc. -
Page 37: Chapter 14 - Maintenance
RECOMMENDED POINT TO SUPPLY QUANTITY PRODUCT -20°C +40°C PUMP (mod. 20 – 21) V-TUF PL500 Pressure Lube 1.2 l PUMP (mod. 11 – 15) V-TUF PL500 Pressure Lube 0.42 kg Instructions - user maintenance manual Page 37 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL... -
Page 38: Adjusting The Ignition Electrodes
RAPID-VSC-DEM 14.4 A DJUSTING THE IGNITION ELECTRODES Replace the ignition electrodes every 400 operating hours. 14.4.1 C ONTROL OF THE HEIGHT IN RELATION TO THE PLANE OF THE DIESEL NOZZLE HEAD Place the control rod on the diesel nozzle head, as shown in figure (1), and check that the two electrodes do not cross the upper wire. -
Page 39: Electrode Distance Control
RAPID-VSC-DEM 14.4.2 E LECTRODE DISTANCE CONTROL Place the control rod on the head of the diesel nozzle, as shown in figure (2), and check that the two electrodes are in contact with the surfaces of the rod. 14.4.3 C HECKING THE DISTANCE BETWEEN THE ELECTRODES AND THE CENTRE OF THE DIESEL NOZZLE HEAD Place the control rod on the head of the diesel nozzle, keeping its inner surface flush with the centre of the nozzle, as shown in figure (3), and check that the two electrodes are in contact with the outer surface of the rod. - Page 40 RAPID-VSC-DEM The tables below list the main malfunctions, with their causes and recommended remedies, that the machine may present during operation. Any work required must only be carried out by experienced and qualified operators after having read this manual. PROBLEM CAUSE SOLUTIO The machine switches off...
- Page 41 RAPID-VSC-DEM PROBLEM CAUSE SOLUTIO Pressure drop. Worn suction and/or discharge Replace the valves. valves. Presence of foreign bodies in Check and clean. the valves impairing operation. Air intake. Check the intake ducts. Worn gaskets. Replacing seals Regular pressure at Worn water nozzle . Replace the nozzle.
- Page 42 RAPID-VSC-DEM PROBLEM CAUSE SOLUTIO Presence of water in the Worn crankcase side seal ring. Replace the sealing ring. pump oil High percentage of humidity in the Change the oil twice as often as air. prescribed. Gaskets completely worn. Replace the seals. Noise Air intake.
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Page 43: Chapter 15 - Disposal
RAPID-VSC-DEM CHAPTER 15 - D ISPOSAL 15.1 P RESSURE WASHER DISPOSAL DEMOLITION OF THE MACHINE If you decide to scrap the machine, to prevent it from posing an hazard to people and the environment, it is necessary: • disconnect the machine from the mains power supply and from the water supply network •... -
Page 44: Chapter 16 - Temporary Decommissioning Of The Pressure Washer
RAPID-VSC-DEM CHAPTER 16 - T EMPORARY DECOMMISSIONING OF THE PRESSURE WASHER If you decide to keep the machine idle for a long period of time, it is advisable to carry out some operations to keep the machine in good condition. It is necessary to: •... -
Page 45: Chapter 18 - Hand-Arm Vibrations
RAPID-VSC-DEM CHAPTER 18 - H ARM VIBRATIONS The level of vibration transmitted to the hand-arm system during the work phase via the wand handle is below the warning limit and is equal to aw = 1.46 m/sec (as shown in the graph above). Instructions - user maintenance manual Page 45 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL... -
Page 46: Chapter 19 - Summary Of The Main Warnings
RAPID-VSC-DEM CHAPTER 19 - SUMMARY OF THE MAIN WARNINGS • The safety devices have been designed by the manufacturer to safeguard the operator's safety while performing his tasks. The devices must not be tampered with under any circumstances during operation. •... -
Page 47: Personal Data
RAPID-VSC-DEM 20.2 P ERSONAL DATA An exact description of the model, serial number and any installed accessories will facilitate quick and effective responses from the manufacturer or service centre. Always state the type, model and serial number of the machine whenever you contact the service centre. - Page 48 RAPID-VSC-DEM TTACHMENT ENGINE DIAGRAM See engine use and maintenance booklet (attached) Instructions - user maintenance manual Page 48 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
- Page 49 RAPID-VSC-DEM TTACHMENT YDRAULIC SYSTEM DIAGRAM Key: water tap T.a. water suction hose filter detergent filter T.a.d. = detergent suction hose water pump T.m. = discharge pipe boiler T.a.p. = high pressure water outlet pipe wand Instructions - user maintenance manual Page 49 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
- Page 50 RAPID-VSC-DEM V-TUF Till Bridge Lane, Scampton, Lincoln, LN1 2SX Tel. +44 1522 787978 http://www.V-TUF.com enquiries@V-TUF.com Instructions - user maintenance manual Page 50 - ©02/20 Rev:1.0/TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
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