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Rohm BM2P0161-EVK-003 User Manual

Rohm BM2P0161-EVK-003 User Manual

Ac/dc converter, isolation fly-back converter pwm method output 24w 12v

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AC/DC Converter
Isolation Fly-back Converter PWM method Output 24W 12V
BM2P0161 Reference Board
BM2P0161-EVK-003
ROHM BM2P0161-EVK-003 is from wide input voltage (90Vac〜264Vac) to output 12V 2A max. Constant Voltage Reference board. It used to
PWM method DC/DC Converter IC BM2P0161.
BM2P0161 is including 650V High voltage power MOSFET and starter. The starter realize low Stand-by Power. Output voltage control method is
used current mode regulation, therefore it can used cycle by cycle current limit. Quick response in dynamic load changing is achieved.
Switching frequency is fixed 65 kHz. Light load situation has frequency decrease function for higher efficiency. Switching frequency jitter function
enables lower EMI operation. Various functions are included for safety, Soft start, Frequency Burst Mode, VCC OVP, Output OLP and thermal shut
down.
Electronics Characteristics
Not guarantee the characteristics, is representative value. Unless otherwise noted: V
Description
Input Voltage Range
Input Frequency Range
Output Voltage
Output Maximum Power
Output Current Range
No Load Power Consumption
Efficiency
Output Ripple Voltage
(NOTE1) Please adjust operating time, within any parts surface temperature under 105°C
(NOTE2) Not include spike noise
© 2018 ROHM Co., Ltd.
Table 1. Evaluation Board Specification
Min
Typ
Max
90
-
264
47
50/60
63
10.8
12.0
13.2
-
-
24
0.0
1.5
2.0
-
73
-
80.0
86.0
-
-
190
-
1/20
User's Guide
= 230Vac, I
= 500mA, Ta: 25° C
IN
OUT
Units
Conditions
Vac
Hz
V
W
I
=2A
OUT
A
(Note 1)
mW
I
= 0A
OUT
%
Output:24V 1.5A
mV
BW=20MHz, (note 2)
No. 60UG092E Rev.00 1
JULY. 2018

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Summary of Contents for Rohm BM2P0161-EVK-003

  • Page 1 BM2P0161 Reference Board BM2P0161-EVK-003 ROHM BM2P0161-EVK-003 is from wide input voltage (90Vac〜264Vac) to output 12V 2A max. Constant Voltage Reference board. It used to PWM method DC/DC Converter IC BM2P0161. BM2P0161 is including 650V High voltage power MOSFET and starter. The starter realize low Stand-by Power. Output voltage control method is used current mode regulation, therefore it can used cycle by cycle current limit.
  • Page 2 105° C of any parts surface temperature within the operating temperature range (-10~65° C). Po[W] Ta[℃] 50℃ 65℃ -10℃ 25℃ Figure 2. Temperature Deleting curve © 2018 ROHM Co., Ltd. No. 60UG092E Rev.00 1 2/20 JULY. 2018...
  • Page 3 ±1% 0.1μF BM2P0161 100V 0.43 1000pF ±1% 100V TLP431B ±1% 2200pF SGND Figure 3. BM2P0161-EVK-003 Schematics Bill of Materials Table 2. BoM of BM2P0161-EVK-003 Part Configuration Qty. Type Value Description Part Number Manufacture Reference mm (inch) C1,C2 X2 Capacitor 0.1μF 300Vac, ±20%...
  • Page 4 Alpha Trans XE2145A Winding Specification Inductance (Lp) 830µH±15% (100kHz,1V) Leakage Inductance 25µH MAX Withstand Voltage Pri – Sec AC3000V Pri - Core AC1500V Sec – Core AC1500V Insulation resistance 100MΩ over (DC500V) © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 4/20 JULY.2018...
  • Page 5 BM2P0161-EVK-003 User’s Guide Size : 55 mm x 91 mm Figure 4. Top Silkscreen (Top view) Figure 5. Bottom Layout (Top view) © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 5/20 JULY.2018...
  • Page 6 Name Function ✔ ✔ SOURCE MOSFET SOURCE ✔ ✔ FADJ Max Burst Frequency Setting pin ✔ ✔ ✔ Feedback signal input ✔ DRAIN MOSEFET DRAIN DRAIN MOSEFET DRAIN © 2018 ROHM Co., Ltd. No. 60UG092E Rev.00 1 6/20 JULY. 2018...
  • Page 7 And VOR setting also keep MOSFET on duty within 0.5 at input voltage minimum. = 5.38 12 + 1 Duty max = = 0.412 min + 100 + 70 © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 7/20 JULY.2018...
  • Page 8 Secondary Primary Diode MOSFET Drain Peak Current Peak Current Point Point Input Input Voltage Voltage Figure 12. Operation mode – Input Voltage and Peak current (MOSFET Drain, Diode) © 2018 ROHM Co., Ltd. No. 60UG092E Rev.00 1 8/20 JULY. 2018...
  • Page 9 NI = Np × Ippk = 77turns × 0.982A = 75.62A ∙ turns Confirm by core specification whether or not it falls into this saturation region. Figure 13. TDK PC47EE25/19 AL-Value to NI Limit © 2018 ROHM Co., Ltd. No. 60UG092E Rev.00 1 9/20 JULY. 2018...
  • Page 10 1 x Pout(W) (*)When selecting, also consider other specifications such as the output retention-time. Capacitor voltage rating is selected by maximum input voltage. This time we selected 450V ratings capacitor. © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 10/20 JULY.2018...
  • Page 11 A limiting resistor R5 (approximately 5Ω to 22Ω) is inserted to reduce the surge-voltage that is induced in the VCC winding. Confirm the rise in VCC voltage while the resistor is assembled in the product. © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 11/20 JULY.2018...
  • Page 12 42: × 0.982 × 659 R7 is selected 120kΩ. R7 Power loss ; P_R7 WhJ= − 520 − 400 = 0.12a 1209 P_R7 is setting 1W including some margins. © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 12/20 JULY.2018...
  • Page 13 × 0.9828 With an ordinary switching power supply electrolytic-capacitor (low-impedance component), impedance is rated at 100kHz, so it is converted to 100kHz. < 0.037Ω × = 0.02405Ω J 1009;k © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 13/20 JULY.2018...
  • Page 14 - Addition of filter to input block C1, C2, LF1 - Addition of capacitor between primary-side and secondary-side (approximately C11: Y-Cap 2200pF) - Addition of RC snubber to secondary diode © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 14/20...
  • Page 15 =264Vac =264Vac 0.00 1000 1500 2000 Output Current [mA] Output Current [mA] Figure 18. Load Regulation (I vs. P Figure 19. Load Regulation (I vs. P LOSS LOSS © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 15/20 JULY.2018...
  • Page 16 35.02 12.085 2500 30.213 4.808 86.27 35.19 12.084 2500 30.21 4.980 4.98 36.43 12.084 2600 31.418 5.012 86.24 38.00 12.080 2700 32.62 5.384 5.38 0.000 2600 0.000 2700 © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 16/20 JULY.2018...
  • Page 17 2000 1000 1500 2000 Output Current [mA] Output Current [mA] Figure 21. Primary Peak Current (I vs. Ip Figure 22. Primary Peak Current (I vs. Is PEAK PEAK © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 17/20 JULY.2018...
  • Page 18 Figure 26. V =115Vac Output Short Figure 27. V =230Vac, I Figure 28. V =230Vac Output Short Figure 29. V =264Vac, I Figure 30. V =264Vac Output Short © 2018 ROHM Co., Ltd. No. 60UG092E Rev.00 1 18/20 JULY. 2018...
  • Page 19 Figure 34. V =230Vac I =10mA to 1500mA ・ Output ripple Voltage CH1 Yellow Output Voltage 200mVac/div Horizontal 8µsec/div Figure 35. V =115Vac, I Figure 36. V =230Vac, I © 2018 ROHM Co., Ltd. No. 60UG092E Rev.00 1 19/20 JULY. 2018...
  • Page 20 31.6° C 37.0° C ・ EMI CISPR22.B Figure 37. V =230Vac/50Hz, I QP margin= 13.1dB, AV margin=7.8dB CISPR22.B Figure 38. V =230Vac/50Hz, I QP margin= 9.9dB, AV margin=16.3dB © 201 8 ROHM Co., Ltd. No. 60UG092E Rev.00 1 20/20 JULY.2018...
  • Page 21 Products. ROHM does not grant you, explicitly or implicitly, any license to use or exercise intellectual property or other rights held by ROHM or any other parties. ROHM shall have no responsibility whatsoever for any dispute arising out of the use of such technical information.
  • Page 22 [8] Be sure to wear insulated gloves when handling is required during operation. After Use [9] The ROHM Evaluation Board contains the circuits which store the high voltage. Since it stores the charges even after the connected power circuits are cut, please discharge the electricity after using it, and please deal with it after confirming such electric discharge.
  • Page 23 Power Management IC Development Tools Click to view products by manufacturer: ROHM Other Similar products are found below : EVAL-ADM1168LQEBZ EVB-EP5348UI MIC23451-AAAYFL EV MIC5281YMME EV DA9063-EVAL ADP122-3.3-EVALZ ADP130- 0.8-EVALZ ADP130-1.2-EVALZ ADP130-1.5-EVALZ ADP130-1.8-EVALZ ADP1712-3.3-EVALZ ADP1714-3.3-EVALZ ADP1715-3.3- EVALZ ADP1716-2.5-EVALZ ADP1740-1.5-EVALZ ADP1752-1.5-EVALZ ADP1828LC-EVALZ ADP1870-0.3-EVALZ ADP1871-0.6- EVALZ ADP1873-0.6-EVALZ ADP1874-0.3-EVALZ ADP1882-1.0-EVALZ ADP199CB-EVALZ ADP2102-1.25-EVALZ ADP2102-...