Related Manuals for Linde H16T
Summarization of Contents
Introduction
Legal Requirements for Marketing
Information on compliance with EC machinery directives and applicable regulations.
Intended Use
Specifies the authorized usage of the industrial truck according to its design.
Impermissible Use
Lists prohibited actions and conditions to avoid to prevent damage or injury.
Description of Use and Climatic Conditions
Outlines normal operating conditions, temperature ranges, and altitude limits.
Symbols Used
Explains the meaning of DANGER, WARNING, CAUTION, and NOTE terms for safety.
Technical Description
Overview of the truck's design, engine, hydraulic system, and control features.
Receiving the Industrial Truck
Procedures for inspecting and accepting a new industrial truck upon delivery.
Customised Options
Information on obtaining separate operating instructions for custom features.
Disposing of Components and Batteries
Guidelines for the proper disposal of truck parts and batteries according to regulations.
Safety
Safety Guidelines
General rules for safe operation, driver training, and familiarization with the truck.
Residual Risks
Identifies potential dangers that cannot be entirely excluded during truck operation.
Stability
Factors affecting truck stability and conditions where it is not guaranteed.
In the Case of Tip-over
Instructions to follow for safety in the event of a truck tip-over.
Handling Consumables
Proper handling and disposal procedures for consumables like oils and fluids.
Competent Person
Defines the qualifications and responsibilities of personnel authorized for servicing.
Periodic Safety Inspection
Requirements and regulations for performing regular safety inspections.
Safety Information on the LPG System
Critical safety precautions for operating trucks with LPG fuel systems.
Safety Guidelines for LPG (Extract)
Detailed safety instructions for handling and operating LPG systems.
Safety Measures When Working on Ignition Systems
Precautions to prevent injury and damage during ignition system maintenance.
Fit Attachments
Guidelines and requirements for fitting and connecting attachments to the truck.
Emergency Exit with Built-in Rear Window
Instructions for using the rear window as an emergency exit in confined spaces.
Emergency Lowering
Manual procedure for lowering the fork carriage in case of hydraulic malfunction.
Towing
Safety precautions and procedures for towing the truck in emergency situations.
Overview
Truck Overview
Identifies the main components and parts of the forklift truck with a diagram.
Operating Devices
Identifies and explains the function of various controls, levers, and pedals.
Display Unit
Details the symbols, indicators, and information displayed on the truck's control panel.
Switch Panel
Explains the layout and function of the switches on the overhead console.
Labelling
Information on various labels and plates affixed to the truck for identification.
Nameplate
Details the information provided on the truck's main identification nameplate.
Truck Numbers and Identification Plates
Locates serial numbers and identification plates on various truck components.
Truck Configuration
Explains the meaning of symbols and codes on the truck configuration label.
Operation
Service Plan Before Initial Commissioning
Tasks required to be completed before the truck is first put into operation.
Pre-shift Checks
Essential daily checks to ensure the truck is safe and ready for operation.
Regular Maintenance
Routine maintenance tasks to ensure truck availability and value retention.
Standard Equipment
Information on standard features like entering/exiting and head clearance.
Standard Driver's Seat and Comfort Driver's Seat
Adjustments for standard and comfort seats to ensure driver comfort and safety.
Comfort Driver's Seat with Air Suspension
Details on adjusting seats with air suspension for optimal comfort and safety.
Luxury Driver's Seat with Manual Weight Adjustment
Adjustment procedures for luxury seats featuring manual weight settings.
Luxury Driver's Seat with Automatic Weight Adjustment
Operation and adjustment of luxury seats equipped with automatic weight systems.
Adjusting the Armrest
Procedure for adjusting the armrest for driver comfort and joystick accessibility.
Adjusting the Steering Column
Instructions for adjusting the steering wheel for optimal angle and height.
Setting the Clock
Instructions on how to set the truck's internal clock display.
Opening the Gas Shut-off Valve
Procedures for opening LPG and CNG gas shut-off valves safely.
Seat Belt
Essential safety instructions and guidance on the proper use of the seat belt.
Starting and Stopping the Internal Combustion Engine (Dual-Pedal Operation)
Procedures for starting and stopping the engine using dual-pedal controls.
Switching Off the Engine
Safe procedures for switching off the engine, including display unit checks.
Closing the Gas Shut-off Valve
Instructions for securely closing LPG, LPG tank, or CNG tank shut-off valves.
Driving (Dual-Pedal Operation)
Guidelines and warnings for operating the truck using dual-pedal controls.
Approaching Gradients
Safe techniques and considerations for approaching and navigating inclines.
Briefly Leaving the Truck
Precautions to take when leaving the truck unattended for short periods.
Joystick with Central Lever Operation
Operation of lifting and tilting equipment using a central lever joystick.
Joystick with Single Lever Operation
Operation of lifting and tilting equipment using a single lever joystick.
Special Equipment
Introduction to various special equipment features available on the truck.
Depressurisation
Procedure for depressurizing the hydraulic system before maintenance.
Driver's Cabin
Procedures for opening and closing the driver's cabin door and window.
Lighting
Instructions for operating various lighting functions, including spotlights.
BlueSpotTM
Description and function of the BlueSpotTM visual warning system.
TruckSpotTM
Description and function of the TruckSpotTM visual warning system.
Windscreen Wiper
Instructions for operating the front and rear windscreen wipers.
Heating System, Air Conditioning
Controls and operation of the truck's heating and air conditioning system.
Access System Connect: (LFM)
Function and purpose of the access system connect (LFM) for truck management.
Keypad Input
How to use the keypad for truck access and starting the engine.
Input via Transponder (Chip or Chip Card)
Method for using a transponder for truck access and engine start.
Lift Mast Positioning
Functionality for programming and setting specific lift mast tilt angles.
Sweeper Function
Safety warnings and operational procedures for the sweeper function.
Operating Attachments
General information on fitting and operating various truck attachments.
Buckle Monitoring on Seat Belt
Safety warnings and function of the seat belt buckle monitoring system.
Overhead Guard with Optimised Visibility
Description of overhead guards with improved visibility and safety glass panels.
Reducing the Driving Speed Using a Radar Sensor (SpeedAssist)
Functionality of the SpeedAssist system for automatically reducing driving speed.
Working with a Load
Guidelines and safety procedures for handling and transporting loads.
Load Capacity Diagram
How to read and interpret the load capacity diagram for safe lifting operations.
Additional Capacity Rating Plate for Attachments
Importance and use of additional capacity plates for trucks equipped with attachments.
Picking up a Load
Safe techniques and warnings to be observed when picking up loads.
Determining Visibility Conditions When Driving with a Load
Assessing visibility limitations when driving with loads and implementing corrective measures.
Travelling with Load
Safe practices for transporting loads, including securing and route planning.
Setting Down Loads
Safe procedures for lowering and setting down loads onto surfaces.
Before Leaving the Truck
Steps to take before leaving the truck unattended, including parking and shutdown.
Loading/Transporting
General procedures and safety precautions for loading and transporting the truck.
Lashing Down
Instructions and requirements for securely lashing the truck for transportation.
Servicing
Safety Information Regarding Servicing Work
Critical safety guidelines for performing maintenance and servicing tasks on the truck.
Service Intervals
Guidelines on recommended intervals for regular servicing based on usage.
Overview of the Filling Quantities and Set Values
Table listing capacities and specifications for various fluids and components.
Recommendations for Consumables
Recommended fuels, oils, and fluids for the truck based on specifications.
Service Plan
Detailed schedule of maintenance tasks based on time intervals and operating hours.
Engine
General information and procedures related to the truck's engine maintenance.
Checking the Engine Oil Level
Step-by-step guide for checking and topping up the engine oil level.
Gas System: Checking the Level
Procedure for checking LPG/CNG tank levels using the truck's display unit.
Changing the LPG Cylinder
Safety precautions and the procedure for changing LPG cylinders.
Filling the LPG Tank (Special Equipment)
Procedure and safety warnings for filling LPG tanks on specialized equipment.
Filling the CNG Tank (Special Equipment)
Procedure and safety warnings for filling CNG tanks on specialized equipment.
Checking the CO Level in the Exhaust System
Requirements and procedures for testing CO levels in the exhaust gas.
Check the Coolant Level
Instructions for checking and topping up the engine coolant level.
Cleaning the Radiator and Checking the Radiator for Leak Tightness
Procedures for cleaning the radiator and verifying its connections for leaks.
Check the Condition of the V-ribbed Belt
Inspection of the V-ribbed belt for signs of wear, damage, or oil contamination.
Check the dust discharge valve
Checking the dust discharge valve for proper function and maintenance-free operation.
Clean the Prefilter (Special Equipment)
Procedure for cleaning or replacing the air prefilter on specialized equipment.
Checking the leak tightness of the intake lines and the exhaust lines
Checking intake and exhaust lines for leaks to ensure system integrity.
Gearbox
Section dedicated to maintenance and checks of the gearbox components.
Chassis, Bodywork and Fittings
Maintenance tasks related to the truck's chassis, bodywork, and associated fittings.
Cleaning the Truck
Guidelines for cleaning the truck based on application conditions and material types.
Floorplate
Procedures for opening and closing the floorplate for access during maintenance.
Maintaining the Heating System and Air Conditioning (Special Equipment)
Maintenance procedures for the heating and air conditioning system.
Servicing the Air Conditioning
Seasonal maintenance tasks for the air conditioning system, including condenser cleaning.
Checking the Condition and Function of the Seat Belt
Safety checks for the seat belt and restraint system, including buckle monitoring.
Checking and Lubricating the Bearing Points and Joints
Procedures for checking and lubricating various bearings and joints on the truck.
Topping Up the Washer System Container (Special Equipment)
Instructions on how to top up the washer fluid reservoir.
Chassis Frame
Maintenance tasks related to the truck's chassis frame and associated components.
Wheel Change
Safety precautions and step-by-step procedures for changing truck wheels.
Checking the Wheels for Damage, Foreign Objects and Wear
Inspection of wheels for damage, foreign objects, and wear patterns.
Checking the Tyre Pressure
Importance and procedure for checking and adjusting tyre pressure.
Checking the Condition of the Antistatic Belt
Safety importance and inspection procedures for the antistatic belt.
Lubricating the Steering Axle
Lubrication points and procedures for the steering axle and its components.
Operating Devices
Maintenance checks for various operating devices like brakes and pedals.
Checking the Parking Brake for Correct Operation
Procedure to test the parking brake's functionality under load conditions.
Electrics
Maintenance tasks related to the truck's electrical system and components.
Checking the Condition of the Electric Connections and Checking That They Are Securely Attached
Inspecting electrical connections for oxidation, damage, and secure attachment.
Checking the Condition and Disposing of the Starter Battery
Safety guidelines and procedures for handling, charging, and disposing of starter batteries.
Hydraulics
Maintenance tasks related to the truck's hydraulic system.
Checking the Oil Level in the Hydraulic System
Procedure for checking and topping up the hydraulic oil level.
Checking the Bleeder Valve on the Hydraulic Tank for Correct Function
Procedure to check the correct function of the bleeder valve in the hydraulic tank.
Checking the Hydraulic System for Leak Tightness
Inspecting hydraulic system connections and lines for leaks.
Checking the Pre-load of the Hose Lines
Procedure for adjusting the pre-load of hydraulic hose lines.
Load Lift System
Maintenance and operational procedures for the truck's load lift system.
Working on the Lift Mast and at the Front of the Truck
Safety measures and procedures when working on the lift mast.
Cleaning and Spraying the Lift Mast Chain
Procedures for cleaning and lubricating the lift mast chains.
Adjusting the Lift Mast Chain
Instructions for readjusting the lift mast chain due to operational stretching.
Checking the Fork Arms and Arm Safety Devices
Inspection of fork arms for deformation and wear, and safety devices for damage.
Checking and Lubricating the Sideshift (Special Equipment)
Maintenance procedures for the sideshift attachment, including lubrication.
Checking and Lubricating the Fork Prong Positioner (Special Equipment)
Maintenance for the fork prong positioner, including lubrication of sliding blocks.
Self-help
Troubleshooting guide for common issues and self-help procedures.
Opening the Cover to the Electrical System
Procedure to access the fuse box by removing the cover to the electrical system.
Fuses for Basic Equipment and for Special Equipment
Identification and specifications of fuses for basic and special equipment.
Main Fuses in the Engine Compartment
Locates and identifies the main fuses within the engine compartment.
Diagnostic Connector
Purpose and use of the diagnostic connector for truck diagnostics and data management.
Fault Displays
Explanation of warning lights and fault indicators on the display unit.
Malfunctions, Causes and Remedies: Gas Engine
Troubleshooting guide for common gas engine malfunctions, their causes, and remedies.
Malfunctions, Causes and Remedies: Hydraulic System
Troubleshooting guide for hydraulic system issues, including noise and pressure problems.
Jump Start
Safety instructions and procedure for jump-starting a discharged truck battery.
Switching Off
Procedures for safely switching off the truck and placing it into storage.
Placing the Forklift Truck into Storage
Measures to implement before shutting down the truck for extended storage periods.
Disposal of Old Trucks
Guidelines and recommendations for the environmentally compliant disposal of old trucks.
Technical Data
Overview of Dimensions
Illustrations and diagrams showing the key dimensions of the forklift truck.
Overview of Type Sheets (LPG)
Technical specifications and data for LPG-powered truck models.
Overview of Type Sheets (CNG)
Technical specifications and data for CNG-powered truck models.
Lift Mast Data Model 181
Detailed data and dimensions for the Model 181 lift mast.
Tyre Variants and Rim Sizes
Information on available tyre types, sizes, and rim specifications.
Noise Emission Values
Data on sound pressure and sound power levels during various operating states.
Characteristic Values for Body Vibrations
Determined values for body vibrations according to EN 13059 and EN 12096.
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