Wahlberg 239.701 User Manual

Medium roll down slow

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Medium Roll Down Slow
Item No. 239.701
User Manual
WWW.WAHLBERG.DK
AXEL GRUHNS VEJ 3
TELEPHONE: +45 86 18 14 20
8270 HØJBJERG
EMAIL: sales@wahlberg.dk
DENMARK

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Summary of Contents for Wahlberg 239.701

  • Page 1 Medium Roll Down Slow Item No. 239.701 User Manual WWW.WAHLBERG.DK AXEL GRUHNS VEJ 3 TELEPHONE: +45 86 18 14 20 8270 HØJBJERG EMAIL: sales@wahlberg.dk DENMARK...
  • Page 2: Safety Information

    Read this manual before installing, powering or servicing the product; follow the safety precautions listed below and observe all warnings in this manual and printed on the product. If you have questions about how to operate the product, please contact you Wahlberg Motion Design supplier or Wahlberg Motion Design.
  • Page 3: Table Of Contents

    Index SAFETY INFORMATION INDEX TECHNICAL SPECIFICATIONS DRAWING INTRODUCTION ............................6 ACKAGE CONTENT ............................... 6 ESCRIPTION ............................... 7 REA OF USE ..........................7 SING FOR THE FIRST TIME ..............................7 RANSPORT PHYSICAL INSTALLATION ....................8 ASTENING THE PRODUCT TO A FLAT SURFACE ) ..................
  • Page 4: Technical Specifications

    Technical specifications Model: Medium Roll Down Slow Item no.: 239.701 Dimensions: (L×W×H) Motor Unit (without clamps): 95 x 170 x 342 mm (3.7 x 6.7 x 13.5 in) Tube: ø120 x 1000-6000 mm (ø4.7 x 39.4-236.2 in) Power supply: 100-240 V AC 50-60 Hz.
  • Page 5: Drawing

    Drawing Medium Roll Down Slow (239.701) More detailed drawings can be found in Appendix 1 on page 20 239.805.001 Date: 2020-03-11...
  • Page 6: Introduction

    Introduction Thank you for selecting the Medium Roll Down, a DMX controlled roll down system from Wahlberg Motion Design. Before using the Wahlberg Medium Roll Down for the first time, please read this manual carefully. Failure in handling can cause injury of persons and/or damage the roll down.
  • Page 7: Area Of Use

    Exceeding the load rating may cause failure of the equipment. Do not modify the product. For any modification contact Wahlberg Motion Design. It is the customers' responsibility that any local restrictions concerning the use are fulfilled.
  • Page 8: Physical Installation

    10 times the combined weight of all products and equipment to be installed on it. 2. Use the supplied rigging clamp or contact Wahlberg Motion Design for a replacement. 3. Fasten the clamp to the unit with the supplied M12 bolts, nuts, and washers in the hole of the mounting clamp on the unit.
  • Page 9: Ac Power

    AC power WARNING! Read “Safety Information” on page 2 before connecting the product to AC mains power. WARNING! For protection from electric shock, the unit must be grounded (earthed). The power distribution circuit must be equipped with a fuse or circuit breaker and ground-fault (earth-fault) protection.
  • Page 10: Data Link

    Data link A DMX 512 data link is required in order to control the product via DMX. The unit has 5-pin XLR connectors for DMX data input and output. The pin-out on all connectors is pin 1 = shield, pin 2 = (data -), and pin 3 = (data +).
  • Page 11: Setup

    WARNING! Read “Safety Information” on page 2 before installing, powering, operating, or servicing the Medium Roll Down. WARNING! Only experienced DMX users should operate the Medium Roll Down. Contact Wahlberg for further information and education on DMX protocol. Mounting the load When mounting the load make sure it is orientated correctly, otherwise the fabric mounted will roll over itself in the wrong direction when moving to the top position.
  • Page 12: Mode Setting

    Mode setting The mode switch is found on the front panel left to the DMX address switches and this can be used to select various functions and ramps for normal operation, setup and diagnostic purpose. Mode setting overview MODE Function Description Note DMX Positioning slow ramp...
  • Page 13 DMX channel overview channel Function Description Position rough This channel controls the position of the Medium Roll Down, with the speed (DMX channel This rough position works together with the fine position (DMX channel 2). The rough position and the fine position are multiplied in to a 16-bit channel. The rough position is the MSB.
  • Page 14: Setting The Top And End Positions

    Setting the top and end positions When the Medium Roll Down is ready, the first step is to set the soft-limit top and bottom positions. See channel description for channel 4, 5 and 6 above. When the range has been set once on channel 6 it is saved and does not need to be set again unless a new range is needed.
  • Page 15: Positioning

    Figure 1: Illustration of application of the soft-limits. Positioning When the Medium Roll Down has been setup and the top position is set, it is possible to use it for positioning run. The position is set on the DMX channel 1 and 2, which controls the rough-and fine-position. Where 100 % is the top-position and 0 % is the bottom-position.
  • Page 16: Manual Operation Using The Control Box

    Manual operation using the Control Box Insert the control box (not included) into the limit switch connector and apply mains power to the product. Procedure: State Step Description Setup/ Select mode 7 on the MODE switch and set a slow motor speed using the DMX Adjustment address switches, approx.
  • Page 17: Duty-Cycle

    Duty-cycle When the unit is continually operated for more than 30 minutes at full load, speed and high ambient temperatures, the below duty-cycle (DC) limitation will need to be considered. Load (weight) 100% 50% DC >30 min. 100% DC <30 min. t-ambient (Room temperature) 40°C...
  • Page 18: Service And Maintenance

    Medium Roll Down, and the Medium Roll Down should be taken out of operation until the error is eliminated. Spare parts Only parts ordered at or approved by Wahlberg should be used in the Medium Roll Down to ensure product function and stability. Contact Wahlberg to inquire about spare parts. On-site service On-site service and maintenance can be provided by the Wahlberg Motion Design, giving owners access to Wahlberg Motion Design’s expertise and product knowledge in a partnership that will...
  • Page 19: Checklist

    Checklist Use the checklist accordingly; before each use, each month etc. Check Type Result Installed / mounted correct Inspection Load and LEDs visible for the operator Inspection Load mounted safely Inspection Hard-limit top sensor (optical) Functional powerCON TRUE1 Inspection powerCON TRUE1 Regularly check the condition of the powerCON TRUE1 connector system (cable connector and chassis) for clear signs of wear and tear.
  • Page 20: Appendix 1 - Dimensions

    Appendix 1 - Dimensions Medium Roll Down FRONT VIEW TOP VIEW 239.805.001 Date: 2020-03-11...
  • Page 21: Appendix 2 - Power Connector

    Appendix 2 – Power Connector 239.805.001 Date: 2020-03-11...
  • Page 22 239.805.001 Date: 2020-03-11...
  • Page 23: Appendix 3 - Block Diagram

    Appendix 3 - Block Diagram Input/output plugs Power out Power in Control Box 100-240 & Hard-limit DMX signal DMX signal Switch powerCON powerCON XLR 5 pole XLR 5 pole TRUE 1 TRUE 1 XLR 4 pole Power Controller Control supply input DMX signal Motor controller...
  • Page 24: Medium Roll Down - Cheat Sheet

    Medium Roll Down – Cheat Sheet MODE Function channel Function Positioning with slow ramp Position rough (Hi of a 16-bit DMX channel) Positioning with medium ramp Position fine (Lo of a 16-bit DMX channel) Positioning with fast ramp Set the maximum speed Positioning with slow ramp hard-limits active 60-65% Save setting...

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