Ingersoll-Rand 66615X-X-C Operator's Manual

Ingersoll-Rand 66615X-X-C Operator's Manual

1-1/2” diaphragm pump 1:1 ratio (metallic)

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to the Model Description Chart to match the pump material op-
tions.
637118-C for air section repair (see page 6).
637124-XX for fluid section repair (see page 4).
637155 Abrasion Resistant Conversion Kit is available for use in heavy
and abrasive material applications (see page 4).
PUMP DATA
Models
. . . . . . . . . . . .
see "Model Description Chart" for "-XXX"
Pump Type
. . . . . . . . .
Metallic Air Operated Double Diaphragm
Material
. . . . . . . . . . . .
see "Model Description Chart"
Weight
. . . .
Aluminum
. . . . . . . . . . .
Cast Iron
. . . . . . . . . . . .
Stainless Steel
[add 23 lbs (10.4 kgs) for cast iron air motor section]
Maximum Air Inlet Pressure
Maximum Material Inlet Pressure
Maximum Outlet Pressure
. . . . . . . . .
Maximum Flow Rate
(flooded inlet)
Displacement / Cycle @ 100 p.s.i.g.
Maximum Particle Size
. . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal
. . . . . . . . . . . . . . . . .
E.P.R.
. . . . . . . . . . . . . . . . .
HytrelR
. . . . . . . . . . . . . . .
KynarR PVDF
. . . . . . . . . . .
Neoprene
. . . . . . . . . . . . . .
Nitrile
. . . . . . . . . . . . . . . . .
Polypropylene
. . . . . . . . . . .
Polyurethane
. . . . . . . . . . . .
PTFE
. . . . . . . . . . . . . . . . .
SantopreneR
. . . . . . . . . . .
VitonR
. . . . . . . . . . . . . . . .
Dimensional Data
. . . . . . . . . . . . . . .
Noise Level @ 70 p.s.i. - 60 c.p.m.
Tested with 93139 muffler assembly installed.
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
Aeq
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart. However, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -- BRYAN, OHIO 43506
D
(800) 276-4658
FAX (800) 266-7016
www.ingersollrandproducts.com
1-1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
51.54 lbs (23.4 kgs)
79.54 lbs (36.1 kgs)
. . . . . . . .
84.54 lbs (38.3 kgs)
. . . . . . . .
120 p.s.i. (8.3 bar)
. . . .
10 p.s.i. (0.69 bar)
120 p.s.i. (8.3 bar)
. . . .
90 g.p.m. (340.7 l.p.m.)
. .
0.64 gal. (2.42 lit.)
1/4" dia. (6.4 mm)
10_ to 180_ F (-12_ to 82_ C)
-60_ to 280_ F (-51_ to 138_ C)
-20_ to 150_ F (-29_ to 66_ C)
10_ to 200_ F (-12_ to 93_ C)
0_ to 200_ F (-18_ to 93_ C)
10_ to 180_ F (-12_ to 82_ C)
35_ to 175_ F (2_ to 79_ C)
10_ to 150_ F (-12_ to 66_ C)
40_ to 225_ F (4_ to 107_ C)
-40_ to 225_ F (-40_ to 107_ C)
-40_ to 350_ F (-40_ to 177_ C)
see page 8
. .
77.7 dba(A)
E
2010
CCN 81660219
66615X-XXX-C
1-1/2" DIAPHRAGM PUMP
MODEL DESCRIPTION CHART
Center Body Material, Threads
5 - Aluminum, N.P.T.F.
7 - Aluminum, BSP
6 - Cast Iron, N.P.T.F.
8 - Cast Iron, BSP
Fluid Cap / Manifold Material, Hardware
(Steel Hardware)
(Stainless Steel Hardware)
0 - Aluminum
A - Aluminum
1 - Stainless Steel
B - Stainless Steel
2 - Cast Iron
C - Cast Iron
Seat Material
1 - Aluminum
4 - Kynar PVDF
2 - 316 Stainless Steel
5 - Carbon Steel
3 - Polypropylene
8 - 440 Stainless Steel
Ball Material
1 - Neoprene
6 - Acetal
2 - Nitrile
8 - Polyurethane
3 - Viton
A - Stainless Steel
4 - PTFE
C - Hytrel
5 - E.P.R.
E - Santoprene
Diaphragm Material
1 - Neoprene
5 - E.P.R.
2 - Nitrile
9 - Hytrel
3 - Viton
B - Santoprene
4 - PTFE / Santoprene
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # 666150-361-C
FLUID SECTION SERVICE KIT # 637124-61
66615X-X-C
RELEASED:
5-31-88
12-1-10
REVISED:
(REV. AB)
Figure 1
6661 X X - X X X - C
6661XX - X X X - C
637124 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand 66615X-X-C

  • Page 1 3 - Viton 4 - PTFE / Santoprene FLUID SECTION SERVICE KIT SELECTION EXAMPLE: MODEL # 666150-361-C FLUID SECTION SERVICE KIT # 637124-61 2010 CCN 81660219 66615X-X-C RELEASED: 5-31-88 12-1-10 REVISED: (REV. AB) Figure 1 6661 X X - X X X - C...
  • Page 2 = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. = Hazards or unsafe practices which could result in minor personal injury, product or property damage. = Important installation, operation or maintenance information. 66615X-X-C (en)
  • Page 3: Operating Instructions

    S VitonR and HytrelR are trademarks of the DuPont Company S KynarR is a trademark of Arkema Inc. S LoctiteR is a registered trademark of Henkel Loctite Corporation S S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S AROR is a registered trademark of Ingersoll-Rand Company S...
  • Page 4 PARTS LIST / 66615X-X-C FLUID SECTION L 637124-XX Fluid Section Service Kits include: BALLS (see Ball Option, refer to -XX in chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in chart below), 93706-1 Key-Lube grease packet, plus items: 2, 3, 9 and 19.
  • Page 5 PARTS LIST / 66615X-X-C FLUID SECTION 29 , Santoprene (Green when used as backer) PTFE (white) View for 6661XX-XX4-C (PTFE diaphragm) configuration only. 66615X-X-C (en) COLOR CODE Diaphragm Ball Material Color Color Acetal N / A Orange E.P.R. Blue (--)
  • Page 6 PARTS LIST / 66615X-X-C AIR SECTION n Indicates parts included in 637118-C Air Section Service Kit. SERVICE KIT NOTE: Service Kit 637118-C is a general repair kit for all 1” and larger ARO diaphragm pump air motors. It contains extra “O” rings and extra parts that may not be needed to service this model.
  • Page 7 PARTS LIST / 66615X-X-C AIR SECTION k 114 k 113 . 105 k 110 MAJOR VALVE CROSS SECTION DETAIL 114 k 109 110 k 112 113 k Figure 4 66615X-X-C (en) MAJOR VALVE See cross section detail, figure 4. NOTE: DO NOT OVERTIGHTEN FASTENERS.
  • Page 8: Trouble Shooting

    Check all joints on the inlet manifolds and suction connections. These must be air tight. Inspect the pump for solid objects lodged in the diaphragm chamber or the seat area. DIMENSIONAL DATA (66615X-X-C, 66616X-X-C) (66617X-X-C, 66618X-X-C) (333 mm) Air Inlet 1/2 - 14 N.P.T.F. - 1 19-5/8”...

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