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INSTALLATION MANUAL
Chain Drive Operator
Installation and User Manual for D-Drive Chain Drive Door Operator
This manual should be read in conjunction with Installation Manual
Chamberlain Australia Pty Ltd
Unit 1, 75 Epping Rd
North Ryde NSW 2113
Ph: 1800 GRIFCO
www.grifco.com.au
Ref: D-M-DDO-001-D
PART 1 OF 2
D-Drive Wall Controller manual (PART 2 OF 2)
Chamberlain New Zealand Ltd
17B Arrenway Drive, Rosedale 0623
Auckland
Ph: 0800 653 667
www.grifco.co.nz
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Table of Contents
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Summary of Contents for Grifco DRIVE
- Page 1 INSTALLATION MANUAL PART 1 OF 2 Chain Drive Operator Installation and User Manual for D-Drive Chain Drive Door Operator This manual should be read in conjunction with Installation Manual D-Drive Wall Controller manual (PART 2 OF 2) Chamberlain New Zealand Ltd...
- Page 2 Use the operator for its intended purpose. The operator is designed lifting non-spring-balanced roller doors. • Automatic Drive - Keep away from the area of the door as it may operate unexpectedly. • Ensure that entrapment when operating the door in the open direction is avoided.
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Page 3: Table Of Contents
CONTENTS INTRODUCTION ..........................4 system overview ................................. parts for installation checklist ..........................INSTALLATION ..........................6 mounting platform ..............................brake and bearing ..............................operator ..................................manual chain engaging cord ..........................OPERATION ............................ 12 hand chain ................................. how to reset the safety brake ..........................SPECIFICATION .......................... -
Page 4: Introduction
The D-Drive Chain Drive Operator is designed to automate Non-Spring Balanced Roller Shutters. This document outlines the specification and mechanical installation details of the Chain Drive Operator (including Safety Brake device). It does not include details for the installation of the Wall Control, electrical connection, operation instructions, or door installation details. -
Page 5: Parts For Installation Checklist
Ensure the correct drive sprocket is supplied with the internal diameter matching the Drive Shaft diameter Drive Chain Ensure the correct gauge Drive Chain is supplied to match the Plate Wheel and Drive Sprocket Hand Chain kit Ensure correct length of chain is supplied for the application... -
Page 6: Installation
INSTALLATION MOUNTING PLATFORM • Mark the wall with bracket positions as defined by the door manufacturer. NOTE: The Operator is not handed; it can be positioned on either side of a door that best suits the application and available side-room. See Operator installation section for changing the hand chain side. -
Page 7: Brake And Bearing
INSTALLATION BRAKE BEARING • Slide the retaining ring over the drum shaft. • Slide the Bearing onto the shaft. • Mount the bearing onto the mount bracket. Weld the retaining ring into position to prevent axial float NOTE: Bearing to have correct orientation as shown. (bearing collar to be inside) WARNING Mechanical... - Page 8 INSTALLATION • Adjust the position of the brake and Bearing away from the wall (X) as defined by the door manufacturer. NOTE: The Safety Brake is supplied with a cable for connection to the Operator controls. This cable is connected to a switch on the Safety Brake that is triggered in the event of a mechanical malfunction, causing the door to drop.
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Page 9: Operator
INSTALLATION OPERATOR CHANGE THE SIDE OF THE HAND CHAIN ASSEMBLY: NOTE: ONLY PERFORM THIS STEP IF REQUIRED • Remove 4 bolts fixing the assembly to the back of the motor. • Rotate the assembly 180 degrees and replace bolts. • Rotate the hand chain guide piece and pull cord housing to re-align in the down position LIFTING POINTS •... - Page 10 • Tighten sprocket grub screws • Fit drive chain and cut length to suit. • Ensure chain is aligned with drive sprocket and plate wheel • Set chain tension by adjusting screws on the gearbox bracket assembly •...
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Page 11: Manual Chain Engaging Cord
(horse shoe shape) • Tie the release cord to the Brake Handle and hang to the rear of the drive as shown • Ensure the brake release cord is suitably retained to the wall to ensure no risk of entanglement with other... -
Page 12: Operation
OPERATION HAND CHAIN Engaging the Hand Chain: POWER OFF OPERATOR • Gently pull the cord with the RED handle downwards as far as possible. The control voltage will be interrupted and the door can no longer be operated electrically. • Release the hand chain from its wall keeper. •... -
Page 13: How To Reset The Safety Brake
OPERATION H H o o w w t t o o r r e e s s e e t t t t h h e e s s a a f f e e t t y y b b r r a a k k e e Warning: Before resetting the safety brake ensure that the door has been serviced, inspected and is a compliant and safe installation. - Page 14 SPECIFICATION OPERATOR GCDO-22-23 Bemaßung Passung Höchstmaß Mindestmaß 40,039 40,000 12,059 12,032 O 90 detail Z 12 E8 GCDO-45-23 Scale Weight The reproduction, distribution and General tolerance: Surface 1:2 (1:1 ; 1:5) utilization of this document as well DIN ISO texture Bemaßung Passung Höchstmaß...
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Page 15: Safety Brake
SPECIFICATION SAFETY BRAKE GSB-547 GSB-1017 GSB-1892 Permissible torque 1017 1892 Maximum safety catch torque 2058 3509 8230 Maximum operating speed min -1 Test certificate number Door FV 3 / 014 Door FV 3 / 015 Door FV 3 / 016 Shaft mounting Bearing type Self-aligning bearing... - Page 16 SPECIFICATION SAFETY BRAKE CONTINUED GSB-547 www.mfz-antriebe.de Fangvorrichtungen für Rolltore Abmessungen Fangvorrichtungen. TS 4 GSB-1017 Ansicht: X View: X GSB-1892...
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Page 17: Mounting Platform
SPECIFICATION MOUNTING PLATFORM DDMP-01 Load Model Capacity Weight 559 464 168 110 132 7000 DDMP-02 Units mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm The maximum load each bracket can support is the ‘Load capacity’. The calculation of determining the weight on each bracket must factor in the weight of the drum, the roller shutter curtain, the CAUTION... -
Page 18: Maintenance
MAINTENANCE Frequently examine the installation for instability, signs of wear or damage to cables, and mounting. Do not use if repair or adjustment is necessary. Power must be turned off before servicing, cleaning or adjusting the operator. Certain mechanical aspects of the installation as applicable must be checked, see below: Monthly −... -
Page 19: Warranty
NOTE: Refer to D-M-ACG-100 GRIFCO D-Drive Wall Control Instruction manual for Cycle-Count warranty conditions. - Page 20 Email: Signature: blayne.warwick@chamberlainanz.com Email: Chamberlain Australia Pty Ltd Chamberlain New Zealand Ltd Unit 1, 75 Epping Rd 17B Arrenway Drive, Rosedale 0623 North Ryde NSW 2113 Auckland Ph: 1800 GRIFCO Ph: 0800 653 667 www.grifco.com.au www.grifco.co.nz © The Chamberlain Group Inc.
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Page 21: Notes
D-M-DDO-001_D Final Audit Report 2022-09-13 Created: 2022-09-13 Donna Johnson (donna.johnson@chamberlainanz.com) Status: Signed Transaction ID: CBJCHBCAABAAKKXlU6wdA6lrDqBNrgCLMOdqDxELJI-V "D-M-DDO-001_D" History Document created by Donna Johnson (donna.johnson@chamberlainanz.com) 2022-09-13 - 2:40:31 AM GMT- IP address: 220.233.205.213 Document emailed to David Lockwood (david.lockwood@chamberlainanz.com) for signature 2022-09-13 - 2:40:56 AM GMT Document emailed to Colin McKenzie (colin.mckenzie@chamberlainanz.com) for signature 2022-09-13 - 2:40:57 AM GMT Document emailed to Blayne Warwick (blayne.warwick@chamberlainanz.com) for signature...
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