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Rockwell Automation Allen-Bradley 1756-L61S Quick Start Manual

Safety accelerator toolkit
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Quick Start
Original Instructions
Safety Accelerator Toolkit
Catalog Numbers 1756-L61S, 1756-L62S, 1756-L63S, 1756-LSP, 1756-L71S, 1756-L72S, 1756-L73S, 1756-L7SP, 1756-L73SXT, 1756-L7SPXT,
1768-L43S, 1768-L45S, 1756-L72EROMS, 1769-L30ERMS, 1769-L33ERMS, 1769-L36ERMS

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Summary of Contents for Rockwell Automation Allen-Bradley 1756-L61S

  • Page 1 Quick Start Original Instructions Safety Accelerator Toolkit Catalog Numbers 1756-L61S, 1756-L62S, 1756-L63S, 1756-LSP, 1756-L71S, 1756-L72S, 1756-L73S, 1756-L7SP, 1756-L73SXT, 1756-L7SPXT, 1768-L43S, 1768-L45S, 1756-L72EROMS, 1769-L30ERMS, 1769-L33ERMS, 1769-L36ERMS...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Panel Assembly Feed Conveyor (B) ......24 How Rockwell Automation Can Help ......25...
  • Page 4 Follow These Steps ......... . . 102 Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 5 Safety System Overview Display ....... 163 Digital Guard I/O Module Faceplate Overview ....164 Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 6 Microsoft Excel 2003 ........198 Using Other Versions of Microsoft Excel Software ..198 Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 7 Revised information in step 6 and added step 7. Revised information in step 12. Revised information in step 6 and added step 7. Added Compact GuardLogix 5370 controller to What You Need section. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 8 Summary of Changes Notes: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 9 Chapter 4 SmartGuard™ 600 Controllers Logic Integration Chapter 2 Hardware Selection and Safety Wiring Layout Chapter 5 FactoryTalk® View ME Software Integration Chapter 3 GuardLogix® Controllers Logic Integration Chapter 6 Safety System Application Guide Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 10 Where to Start Notes: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 11: About This Publication

    6.1 or later RSNetWorx™ for DeviceNet 9.1 or later for 1752-L24BBBE SmartGuard™ 600 controller RSLinx® Classic 2.55 or later for 1756 and 1768 GuardLogix controllers 3.80 or later for 5370 Compact GuardLogix controllers Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 12: Additional Resources

    • Operator Interface Selection Tool • Programmable Controller Family Selector You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Allen-Bradley® distributor or Rockwell Automation sales representative. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 13: Introduction

    In this chapter, you learn the fundamentals of safety strategy development, see examples of risk assessment and estimation worksheets and safety system design, and learn how Rockwell Automation can help. In subsequent chapters of this toolkit, you’ll create a bill of materials based on the functional requirements identified by a risk assessment.

  • Page 14: Follow These Steps

    Automatic, Jog, or Cycle Stop) and each demand on the safety system (such as E-stop device activated or safety gate opened). This is essential so that the energy source is properly controlled in all interactions with the machine and all demand scenarios on the safety system. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 15 7. Validation: performed prior to production release to verify that the safety system meets the requirements set forth by the risk assessment and performs at the proper level of fault tolerance prescribed by the chosen methodology. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 16: Conducting A Team-Based Risk Assessment

    ISO 13849-1 provides methods and guidance on how to specify a safety-related control system that is providing a protective measure or safety function. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 17 Risk Reduction Start S = Severity High F = Frequency or Duration of Exposure P = Avoidance Probability Must be determined for each safety function! Figure 2 - Risk Graph for ISO13849-1:2006 Category Determination Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 18: Risk Assessment Example For Robot Cell Application

    • Manual Loading Station #1 (A) • Panel Assembly Feed Conveyor (B) • 6-axis Servo Robot (C) • Automated inspection station (D) • Overhead Transfer Gantry (E) • Finished Part Transfer Elevator (F) Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 19 Seldom to less often and/or the exposure time is short Frequent to continuous and/or the exposure time is long P = Possibility of avoiding the hazard or limiting the harm Possible under specific conditions Scarcely possible Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 20 (1) Risk Ratings of R1, R2A, R2B, R3, R4 correspond to the Safety Control Circuit Performance requirements of ANSI/RIA R15.06-1999. An R1 rating represents a control reliable circuit with continuous checking for electrical and fluid power circuits. See the standard for a complete definition of performance requirements for the related risk ratings. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 21 (1) Risk Ratings of R1, R2A, R2B, R3, R4 correspond to the Safety Control Circuit Performance requirements of ANSI/RIA R15.06-1999. An R1 rating represents a control reliable circuit with continuous checking for electrical and fluid power circuits. See the standard for a complete definition of performance requirements for the related risk ratings. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 22: Select Mitigation Techniques For Hazard Control

    A safety-related system may contain many elements, including the protective device, wiring, power switching device, and sometimes parts of the machine’s operational control system. All these elements of the safety system should have suitable performance characteristics relevant to their design principles, technology and safety functional requirements. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 23: Safety Specification Example For Robot Cell Application

    Table 4 - Proposed Architecture for Load Station #1 Components Standard Inputs Safety Inputs Safety Outputs Comments Floor mat E-stop device Robot safety enable 2 Robot safety contactors 1 or 2 for contactor feedback Total: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 24: Panel Assembly Feed Conveyor (B)

    Drive Safety System Feed Back #1 Feedback 2 (Feedback can be wired in series) Pneumatic safety valve #1 … Pneumatic safety valve #2 … Pneumatic safety valve feedback … Total: 2 or 3 Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 25: How Rockwell Automation Can Help

    Rockwell Automation recommends you follow a formal Risk Assessment process. Rockwell Automation currently uses the ANSI RIA R15.06-1999 model as our standard risk assessment methodology, and options for ISO and IEC based risk assessments.
  • Page 26 Chapter 1 Risk Assessment and System Design Notes: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 27: Introduction

    Use AutoCAD Electrical to take advantage of advanced features. • Safety Accelerator Toolkit, DVD SAFETY-CL002, or visit the Integrated Architecture® Tools and Resources website at http://www.ab.com/go/iatools to download toolkit files • Safety Products catalog, available at http://www.ab.com/catalogs/ • Microsoft Excel software Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 28: Follow These Steps

    CIP Safety on DeviceNet networks? networks? 1756 GuardLogix® Controller Do you • 1768 Compact GuardLogix Controller require more than • 5370 Compact GuardLogix Controller seven DIO modules? Do you require integrated diagnostics? SmartGuard™ 600 Controller Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 29 4. Refer to the Safety Products Catalog, available at http://www.ab.com/catalogs/, to determine which safety devices meet your functional requirement specification. 5. Refer to the Safety Products Catalog, available at http://www.ab.com/catalogs/, to select Guard I/O™ modules that fit your network specifications and number of required inputs and outputs. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 30: Defining Module And Safety Zone Tags

    2. Browse to the Guard I/O and SmartGuard Modules directory in the toolkit. If the toolkit has been loaded onto your personal computer, the hard drive path is C:\Program Files\RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Modules. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 31 5. Type a Safety Module Name for each module used in the Safety Zone and save the file. For this example, we entered CellGuard1 and CellGuard2 for Safety Module 1 and 2, respectively. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 32: Fill Out The Safety Module Configuration Worksheet

    SG Guard IO Configuration.xls SmartGuard 600 Local I/O SG Local IO Configuration.xls For this example, we selected GLX Guard IO Configuration.xls, copied the file, and named it CellGuard1.xls 3. Open your newly-copied safety module configuration file. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 33 6. Fill in the Device Name for each input on your module. If your application requires Category 3 or Category 4, each device typically requires two inputs and both input channels will have the same Device Name. Use the dual channel column. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 34 The device names will be automatically inserted in the input and output tags listed in the worksheet. You will use the tag names in this worksheet in your application logic, developed in 3 for GuardLogix Controllers and 4 for SmartGuard 600 controllers. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 35 Hardware Selection and Safety Wiring Layout Chapter 2 The following example illustrates a completed worksheet for a CAT 4 safety input module. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 36: Lay Out Your Safety Wiring

    1. Browse to the System Wiring Diagrams directory in the toolkit. If the toolkit has been loaded onto your personal computer, the hard drive path is  C:\Program Files\RA_Simplification\SafetyGuardLogix\Files\System Layout and Wiring Diagrams. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 37 Safety Controller Network Drawings Safety Controller I/O Ethernet Switch Wiring Panel Layout Drawings For this example, the CAT4\DWG directory was chosen. A number of drawings for different devices, I/O and controllers, are included. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 38: Edit Project Drawing Set

    Some of the initial project creation steps are illustrated using AutoCAD Electrical software, but most are generic and can be used with a variety of software drawing packages. 1. Open your drawing software. 2. Create and name your new project. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 39 3. Add and select the toolkit library drawings you copied in the previous section. 4. Open the original Title Sheet drawing and edit the drawing list and title blocks specific to your applications. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 40 5. Open Drive or Drive Safety Torque Off Wiring Drawings and edit drawings specific to your application. 6. Open your Safety Controller Power Drawing and edit controller connections and edit or add other device power supply connections. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 41 Hardware Selection and Safety Wiring Layout Chapter 2 7. Open other Safety Device Drawings and edit drawings specific to your application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 42 8. Open Guard I/O and/or SmartGuard 600 Safety Input and Output Drawings. Copy and paste safety devices that represent your specific safety I/O configuration from one sheet to another. This example shows Cat. 4 drawings for a 1791ES-IB16 module and a light curtain device. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 43 Hardware Selection and Safety Wiring Layout Chapter 2 9. Open Safety Controller Network and/or Ethernet Switch Drawings and modify your application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 44: Considerations For Safety Drawings

    Some safety input devices, such as Electronic Sensors (Cat. 2 and Cat. 3 only), have safety category restrictions, so they are not included on every category Guard I/O module drawing. Toolkit drawings for Kinetix, PowerFlex, and Standard drives use bipolar outputs requiring two output channels even in Cat. 2 examples. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 45: Access Other Allen-Bradley® Cad Drawings

    3. Click Submit. The Configuration Results window opens, showing what documents are available for that catalog number. 4. Click AutoCad Drawing 2D (DXF). 5. Download the drawing to a destination of your choice. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 46 Chapter 2 Hardware Selection and Safety Wiring Layout Notes: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 47: Introduction

    – Guard I/O EtherNet/IP Safety Modules User Manual, publication 1791ES-UM001 – POINT Guard I/O Safety Modules User Manual, publication 1734-UM013 – Logix Common Procedures Programming Manual, publication 1756-PM001, if you are not familiar with programming Logix controllers with RSLogix 5000 software Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 48: Follow These Steps

    Import Your Safety Output Device Logic, Configure Logix Communication, page page Add Safety Input and Safety Output Device Save and Download Your Program, Logic for Each Safety Zone, page page Adding Your Faceplate Logic, page Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 49: Open The Guardlogix Application File

    If the toolkit has been loaded onto your personal computer, the hard drive path is  C:\Program Files\RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard™ Modules. These application files include pre-configured Guard I/O module configurations based on network and safety category type to assist you in configuring your safety I/O modules. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 50 Chapter 3 GuardLogix® Controllers Logic Integration Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 51: Configure Your Guard I/O Modules

    Chapter 2, choose your Guard I/O module to match the catalog number and safety category. This example shows a 1791ES-IB16 in a Cat. 4 Ethernet application. 3. Right-click the module and choose Copy. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 52 5. To edit module properties for your application, right-click the I/O module and choose Properties. 6. Rename the I/O module according to your Fill Out the Safety Module Configuration Worksheet, which you created in Chapter 7. Change the IP Address (EtherNet/IP networks) or Node Address (DeviceNet networks). Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 53 • Set Input Status to ‘Combined Status - Muting’ for all modules • Set Output Data to ‘Combined’ for all modules with both safety inputs and outputs • Set Output Data to ‘Combined Status’ for all modules with only safety outputs Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 54 Follow steps 11…15 to create a unique SNN for the Guard I/O modules on each communication bridge module. 11. To change the SNN, right-click the Guard I/O module and choose Properties. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 55 13. Click Generate to generate a new time-based SNN. 14. When the new SNN appears in the Number field, click Copy. 15. Paste the new SNN to all other Guard I/O modules under the same communication bridge module. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 56: Create Your Safety Logic Routines

    Import Your Safety Input Device Logic Follow these steps to add safety input logic for each safety input device in each zone. 1. Open your safety zone routine. 2. Right-click the initial rung and choose Import Rung. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 57 Configuration worksheet, and click Import. ISO 13849-1 requires that manual reset functions must occur on falling edge signals. If compliance with this standard is required, select safety device logic that is followed by the ISO 13849 designation. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 58 6. Type the DeviceName from your Safety Module Configuration worksheet into the tag names on the Import Configuration dialog box. In addition, for a dual channel analog input logic import, type the ModuleName of the Analog Module into the ModuleName_Ch0Ch1_InputStatus tag. 7. Select the ModuleName:I or PtAdapterName:SlotNumber field. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 59 11. Click the pull-down arrow to browse to the Guard I/O module to which this input device is connected. 12. Double-click the Guard I/O module output tag. 13. Click OK to complete the import. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 60 Wrk_Zone1_LOCKINGSW1_EntryDelay_Timer Preset 3000 ccum Wrk_Zone1_LOCKINGSW1_EntryDelay_Latch Wrk_Zone1_LOCKINGSW1_EntryDelay_Timer.DN Wrk_Zone1_LOCKINGSW1_EntryDelay_Time CellGuard1:O.Test00Data Cmd_Zone1_FaultReset Sts_Zone1_OutputEnable Cmd_Zone1_LOCKINGSW1_Safety_Unlock Refer to the GuardLogix Instruction Set Reference Manual, publication 1756-RM095, for additional information and configuration of the instructions required for your application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 61 56…61, for each safety input device listed in the first zone of the Safety Zone Configuration worksheet you created in Chapter Appendix A for the completed input logic for the Robot_Cell Application example used in this toolkit. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 62: Import Your Safety Output Device Logic

    Import. ISO 13849-1 requires that manual reset functions must occur on falling edge signals. If compliance with this standard is required, select safety device logic that is followed by the ISO 13849 designation. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 63 If you do not have 8 input devices, leave the unused DeviceName tag fields as is. This example shows 7 inputs. Used inputs Unused input If you have more than 8 input devices, you need to add more instructions after the import is complete. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 64 11. Click ModuleName:O field. 12. Click the pull-down arrow to browse to the Guard I/O module to which this safety output is connected. 13. Double-click the module’s output tag. 14. Click OK to complete the import. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 65 Zone1_ROBOTCONTACTOR.O1 Zone1_ROBOTCONTACTOR.O2 CellGuard2:O.Pt00Data CellGuard2:O.Pt01Data Refer to the GuardLogix Instruction Set Reference Manual, publication 1756-RM095, for additional information and configuration of the instructions required for your application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 66 18. Double-click the Feedback 1 and Feedback 2 tags on the CROUT safety output instruction and browse to the Guard I/O module input tags assigned to the feedback of the safety output device controlled by this CROUT instruction. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 67: Each Safety Zone

    • The safety instruction faceplate lets you monitor the status and diagnostic information of a safety instruction. To use the safety instruction faceplate, you must first import the required user-defined data type and create a tag using that data type. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 68: Faceplate Logic For Safety Instruction Faceplates

    2. Browse to the Safety Instruction Faceplate files in the toolkit and open the ME_Safety_Faceplate_Files folder. If the toolkit has been loaded onto your personal computer, the hard drive path is  C:\Program Files\RA_Simplification\SafetyGuardLogix\Files\Safety Instruction Faceplate Files \ME_SafetyInstruction_Faceplate_Files 3. Select the SafetyInstruction_FaceplateAnimation_UDT file and click Import. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 69: Faceplates

    This tag will have the same data type you imported in the last section. Follow these steps to create an animation tag. 1. Expand your controller folder. 2. Right-click Controller Tags and choose New Tag. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 70: Faceplate Logic For Digital Guard I/O Faceplates

    Follow these steps to load the Add-On Instruction logic that will let you use these digital Guard I/O faceplates. 1. In your RSLogix 5000 application file, right-click Add-On Instructions and choose Import Add-On Instruction. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 71: Create Controller Tags For Digital Guard I/O Faceplate

    Table 7 - Guard I/O Module Tags Tag Name Data Type Tag Scope [ModuleName]_MSG1 Message Controller [ModuleName]_MSG2 Message Controller [ModuleName]_ExtendedData DINT[2] Controller or program [ModuleName]_InputData DINT[2] Controller or program [ModuleName]_OutputData DINT Controller or program [ModuleName]_ErrorCode DINT Controller or program Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 72 Chapter 4. Choose the appropriate data type and scope for each tag based on the Guard I/O Module Tags table on page 71. The Class for these tags must be Standard. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 73: Create Guardio_Aoi Instances In Standard Program Routines For Each Digital Guard I/O Faceplate

    4. Type the ModuleName of the first Guard I/O module from your Safety Module Configuration worksheet. This example shows an Add-On Instruction named CellGuard1 that is associated with a Guard I/O module of the same name. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 74 5. Right-click in the tag name field and choose New tag name, where tag name is the name you typed. 6. In the New Tag dialog box, verify that your settings match what is shown below. Change where needed to match. 7. Click OK. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 75 10. Double-click the Set_SafetyIOModuleSelect field and type in the value that matches your module catalog number, as shown in this table. Table 8 - Set Safety I/O Module Type Set_SafetyIOModuleSelect Value Guard I/O Module Catalog Number 1791DS-IB8XOB8 1791DS-IB12 1791DS-IB4XOW4 1791DS-IB8XOBV4 1791DS-IB16 1732DS-IB8XOBV4 1732DS-IB8 1791ES-IB8XOBV4 1791ES-IB16 1734-OB8S 1734-IB8S 1752-L24BBB Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 76 C:\Program Files\RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Faceplate Files\ ME Faceplate Files. 14. Select the GuardIO_AOI_Map file and click Import. 15. Click the ModuleName:I field. 16. Click the pull-down arrow to browse to your first Guard I/O module. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 77 20. Double-click the module’s output tag. 21. Type the ModuleName of the first Guard I/O module listed in your Safety Zone Configuration worksheet into both the ModuleName_InputData and ModuleName_OutputData tags. 22. Click OK to complete the import. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 78: Configure Guard I/O Module Add-On Instruction Message Instructions For Each Digital Guard I/O Faceplate

    For each of your module Add-On Instructions, configure the MSG_1 instruction to return status information from the I/O module and the MSG_2 instruction to return specific error status from a failed I/O point. 1. To configure MSG_1, click the message instruction dialog button. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 79 4. Fill in the Class, Instance, and Attribute fields using this table. Table 9 - Guard I/O Module Configuration Data Guard I/O Module Class Instance Attribute 1791DS-IB8XOB8 1791DS-IB12 1791DS-IB4XOW4 1791DS-IB8XOBV4 1791DS-IB16 1732DS-IB8XOBV4 1732DS-IB8 1791ES-IB8XOBV4 1791ES-IB16 1734-OB8S 1028 1734-IB8S 1752-L24BBB Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 80 7. Click OK to accept the message path. 8. Click OK on the Message Configuration dialog box to accept the MSG1 configuration. 9. To configure the MSG_2 instruction, click the message instruction dialog button for MSG_2. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 81 14. Set the Message Path by clicking Browse and choosing the intended Guard I/O module from the I/O Configuration tree. 15. Click OK to accept the message path. 16. Click OK on the Message Configuration dialog box to accept the MSG2 configuration. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 82: Faceplate Logic For Analog Guard I/O Faceplates

    2. Browse to the ME Faceplate Files folder within the Guard I/O and SmartGuard Faceplate Files directory in the toolkit. If the toolkit has been loaded onto your personal computer, the hard drive path is: C:\Program Files\RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Faceplate Files\ME Faceplate Files. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 83 The Guard I/O Add-On Instruction appears in your project’s Add-On Instruction folder. 4. To choose GuardIO_Analog_Safety_AOI file, follow steps 1 through 3 and click Import. The Guard I/O Analog Add-On Instruction should also appear in your project’s Add-On Instruction folder. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 84: Program Routine

    This example shows an Add-On Instruction named E_IE4S that is associated with a Analog Guard I/O module of the same name. 5. Right-click in the tag name field and choose New tag name, where tag name is the name you typed. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 85: Program Routine

    1. Open the intended Safety program routine and add a rung. This will most likely be the program routine for the safety zone that this module will be used for. 2. Select the GuardIO_Analog_Safety_AOI from the Add-On Instructions tab. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 86 This example shows an Add-On Instruction named E_IE4S_S that is associated with a Analog Guard I/O module named E_IE4S. 5. Right-click in the tag name field and choose New tag name, where tag name is the name you typed. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 87 8. Assign the Safety Analog Input Module’s input tag to the Safety Analog GuardIO_AOI Module field. The Module assignment in this example is Enet_Adapter:1:I which is the input tag of the IE4S module in slot 1 of the Point I/O chassis. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 88 9. Double click each of the Chx_User tags and enter value of 1 if the channel on the module is being used or a value of 0 if the channel is not used. The channel assignment in this example show channels 0, 1, and 2 being used and channel 3 not used. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 89: Map Standard Tachometer Reset Tags To Safety Reset Tags

    If the toolkit has been loaded onto your personal computer, the hard drive path is: C:\\ProgramFiles\RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Faceplate Files\ME Faceplate Files. 4. Select the GuardIO_Analog_AOI_Tach_Map file and click Import. The import configuration dialog appears. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 90 7. Select each of the remaining tags in the Final Names column and replace ModuleName text with the same name as the Analog GuardIO_AOI tag name. For this example, ModuleName was replaced with E_IE4S in each of the remaining tags. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 91 11. Browse to and select the Analog GuardIO_AOI’s Cmd_ChxTachReset tag. For this example, E_IE4S.Cmd_Ch2TachReset tag was selected, representing the reset tag that is assigned to the faceplate tachometer reset button for channel 2. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 92 14. Locate the ModuleName_ChxHMITachReset_Map output tag of the first rung you imported in the previous steps and double click to place in the standard tag name field. For this example, E_IE4D_Ch2HMITachReset_Map was selected. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 93 For this example, E_IE4S_Ch2HMITachReset safety tag was selected. 17. Repeat steps 1…16 for all of the tachometer analog channels of each module. The following is an example of mapping four tachometer channels from an analog module named E_IE4S. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 94: Reset Tags

    You must also set the copy instruction source tag to the corresponding SmartGuard 600 mapping in the 1756-DNB module and set the DeviceFailureRegister bit to correspond with the SmartGuard DeviceNet node as shown here. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 95 If your zone has more than 6 safety modules, you will need to add more instructions after the import is complete. This examples shows two Guard I/O modules configured with ModuleNames ‘CellGuard1’ and ‘CellGuard2’ 8. Click OK to complete the import. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 96 Chapter 3 GuardLogix® Controllers Logic Integration 9. After the import is complete, the imported safety reset and fault reset logic rungs should look similar to rungs 2 and 3 in the example shown here. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 97 11. Choose Logic>Map Safety Tags to map the associated standard controller tags to the safety tags. 12. Select the standard name field and click the pull-down arrow. 13. Select both the Cmd_ZoneName_FaultReset_Map and Cmd_ZoneName_SafetyReset_Map tags. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 98: Configure Logix Communication

    Compact GuardLogix Controllers User Manual, publication 1768-UM002. Follow these steps to configure Logix Communication. 1. Open RSLinx® Classic software and select Configure Drivers... in the Communication menu. 2. Select the Ethernet Devices driver from the pull-down list. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 99 8. In the RSWho window, expand the Ethernet communication module until your controller is visible. 9. Verify that you can browse to your Logix controller. 10. Minimize the RSLinx application window and return to your RSLogix 5000 project window. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 100: Save And Download Your Program

    Unlock, you must confirm the deletion by selecting Yes. A non-recoverable safety fault will occur in the safety controller. No designated Check Enable Time Synchronization and click Download to proceed. Coordinated System Time (CST) master exists. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 101: Introduction

    – CompactLogix System User Manual (for catalog numbers 1769-L20, 1769-L30), publication 1769- UM007 – Logix Common Procedures Programming Manual, publication 1756-PM001, if you are not familiar with programming Logix controllers with RSLogix 5000 software Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 102: Follow These Steps

    1. Browse to the Guard I/O™ and SmartGuard Modules directory in the toolkit. If the toolkit has been loaded onto your personal computer, the hard drive path is C:\Program Files\ RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Modules. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 103 9.1 or later. For this example, we opened SmartGuard Guard IO CAT 4.dnt. 3. Save the file before you make edits. For this example, the file was saved as RobotCell.dnt. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 104: Delete, Add, And Configure Smartguard 600 Controller And Guard I/O Modules

    For this example, all modules except one SmartGuard 600 Controller and 1732DS-IB8 were selected. 3. Right-click one of the modules in the group and choose Delete from the pull-down menu to delete all the selected modules. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 105 4. For systems with more than one Guard I/O module of the same type, right-click the Guard I/O module and select Copy. 5. Right-click in the Graphic view and choose Paste to add additional modules to your system. 6. Double-click the node number below each device and type the desired DeviceNet node number. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 106 7. To configure the controller’s safety connections, right-click the SmartGuard 600 controller, and choose Properties. 8. Select the Safety Connection tab. 9. To auto-configure the Guard I/O modules, right-click each Guard I/O module and choose Auto-Add Default Connections. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 107 10. For a Cat. 2 application or for a Cat. 4 input-only Guard I/O module, remove the Test Output connection that is created with the Auto-Add Default connections, as it is not required. For this example, the Test Output connection for 1732DS-IB8 CAT 4 is removed. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 108: Configure Smartguard 600 Local Inputs And Test Outputs

    (1) Dual channels require different test sources. (2) Time must be multiple of cycle-time. (3) Must be a Cat. 4 capable OSSD. (4) Must be a Cat. 3 capable OSSD. (5) Must be a Cat. 2 capable OSSD. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 109 2. On the Properties dialog box, choose the Local Input/Test Output tab. 3. On the General tab, select each of the inputs (00…15) and click Edit to access the individual local input configuration dialog box. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 110 Use this mode to connect to a safety device with a semiconductor output, such as a light curtain. Used as a standard input Use this mode to connect to a standard (non-safety) device. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 111 This setting is typically used for devices with diverse inputs. Active state is when one channel (first channel) is high the other (second channel) is low. The module will detect discrepancy faults between channels. 9. Click OK to save the local safety input configuration. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 112 16. Click OK on the overall Local Input/Test Output dialog box to save the local input and test output configuration. 17. Repeat Steps 1 through 14 to configure each input and test output in your system. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 113: Configure Smartguard 600 Local Outputs

    (2) Must be a Category 4 capable device. (3) Must be a Category 3 capable device. (4) Must be Category 2 capable device. 1. To access SmartGuard 600 local output properties, right-click the SmartGuard controller and choose Properties. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 114 3. Select each of the outputs (00…07) and click Edit to access the individual local input configuration dialog boxes. 4. Type the output name into the I/O Comment field. For this example, we typed ROBOTCONTACTOR A. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 115 The safety output terminal is paired with another output terminal. The output can be turned ON when both the output and the paired safety output are consistent. 7. Repeat Steps 1 through 5 to configure each output in your system. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 116: Create Your Safety Zone Logic

    A maximum of 254 logic functions and function blocks can be used on maximum of 32 pages. You can create custom blocks made up of predefined blocks, but ALL blocks within the custom blocks count toward the 254 maximum. Input Tags Output Tags Function Blocks Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 117: Select Zone Inputs

    1. To access the Logic Editor, right-click the SmartGuard controller and choose Properties. 2. In the SmartGuard Properties dialog box, select the Logic tab and click Edit to open the Logic Editor. 3. Select the Input tab within the Logic Editor to access the inputs. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 118 Two E-stop, two light curtains, and one feedback safety input are used in this simple zone control example. Group safety input channels as shown for easier function block connections later on in editing process. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 119 For this example, eight standard reset inputs are listed. 7. Select and drag any standard reset inputs required for your initial zone control onto the Logic Editor, Page 1. Reset bit 0 is used in this simple zone control example. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 120: Select Safety Device Function Blocks And Connect Inputs

    2. Select and drag the associated Safety Device function block for your initial safety input pair to the right of the inputs on the Logic Editor page. For this example, we added the E-STOP safety device block to the Logic Editor page. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 121 3. Click, drag, and drop safety input channels onto the associated Safety Device function block. 4. Repeat steps 1 through 3 for all safety inputs. For this example, the Light Curtain Monitoring function block was also added and connected to the safety inputs. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 122: Select Input Logic Function Blocks And Connect Inputs

    1. Within the Logic Editor, choose Import from the FunctionBlock menu. 2. Browse to the Files\Safety Device Routines\SmartGuard directory in the toolkit and select ZoneFB.fbd. If you loaded the toolkit onto your personal computer’s hard drive, the default path is C:\ProgramFiles\RA_Simplification\SafetyGuardLogix\Files\Safety Device Routines\SmartGuard. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 123 If the output of the Restart block is OK, the External Device Monitoring (EDM) block turns ON the safety outputs, 01 and 02. The EDM block also monitors the feedback input and turns OFF the outputs if the feedback does not switch in a predefined time. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 124 6. Select and drag the Zone FB block to the right of the input blocks on the Logic Editor page. 7. Click, drag, and drop the Safety Input Logic Block output pin onto the Zone FB’s Inputs OK input pin. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 125: Select Zone Outputs And Connect To Zone Function Block

    2. Expand your safety controller to display the safety outputs you configured in the previous section. The safety outputs shown here are for the Robot Cell example. Your outputs will be specific to your application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 126 SmartGuard 600 safety output to provide power to a safety reset-required indicator. 5. Click the Apply icon to apply the logic changes and then click OK to confirm. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 127: Save And Download Your Rsnetworx Project

    Create Your Safety Zone Logic steps starting on page 116. Save and Download Your RSNetWorx Project 1. Close the Logic Editor. 2. Click Apply and then OK to close the Properties dialog box. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 128 5. On the Browse for Network dialog box, navigate to your DeviceNet network under your SmartGuard controller and click OK. The software browses for all nodes on the network. 6. Click Cancel after your highest node has been found. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 129 The software notifies you when the download has completed successfully. 8. Double-click your SmartGuard controller node to open the Properties dialog box. 9. Select the Mode/Cycle Time tab. 10. Click Change Mode. 11. Select Execute and click OK. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 130: Verify Zone Safety Logic Operation

    1. Navigate to the Guard I/O and SmartGuard Modules directory in the toolkit and open the RSLogix 5000 project named GuardIO_Module_Configuration_V17.ACD. If you loaded the toolkit image onto your personal computer’s hard drive, the default path is  C:\Program Files\RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Modules. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 131 I/O Configuration. For this example, the SmartGuard 600 modules was added to the network of the CompactLogix L35E Local Ethernet port. 5. Double-click the SmartGuard 600 module to open it’s Properties dialog box. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 132: Import Smartguard 600 Faceplate Add-On Instruction And Logic Rungs To Your Logix Controller Project

    2. Browse to the ME Faceplate Files folder within the Guard I/O and SmartGuard Faceplate Files toolkit directory. If the toolkit has been loaded onto your personal computer, the path is C:\Program Files\ RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Faceplate Files\ME Faceplate Files. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 133 4. Click OK on the Import Configuration dialog box to execute the import. The ENIP_SmartGuard_AOI appears in the Add-On Instruction folder of your Logix controller. 5. Double-click your Main Routine or the routine in which you want to use the faceplate logic. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 134 If the toolkit has been loaded onto your personal computer, the path is C:\Program Files\ RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Faceplate Files\ME Faceplate Files. 8. Select the Add-On Instruction file named ENIP_SmartGuard_AOI_Map.L5X, and click Import. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 135 Select the SmartGuard_600_InputData tag in the Final Name column and type over the existing name with the name of your SmartGuard 600 Ethernet module (C). d. Click OK to complete the rung import (D). Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 136 In the pull-down menu, browse to your SmartGuard 600 Ethernet module output tag and select it. In this example, we selected the SmartGuard 600 Ethernet module tag named SmartGuard _600:O (B). c. Click OK to complete the rung import (C). Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 137: Create An Instance Of Your Smartguard 600 Faceplate Add-On Instruction In Your Compactlogix Project Routine

    Create an Instance of Your SmartGuard 600 Faceplate Add-On Instruction in Your CompactLogix Project Routine 1. Right-click on the rung just after the imported output tag mapping rungs within you project routine and choose Add Rung. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 138 Chapter 4 SmartGuard™ 600 Controllers Logic Integration 2. Select the Add-On element group tab and click the ENIP_SmartGuard_AOI instruction button. An instance of the ENIP_SmartGuard_AOI instruction appears in the rung. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 139 In this example, we chose the SmartGuard 600 input data tag named SmartGuard_600_InputData (F). Be sure to select the input data tag that you configured in the previous section if you did not use the default name. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 140 Right-click the entered output data tag and select the tag name you typed in the previous step to open the New Tag dialog box (B). c. Click OK to create the new tag. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 141: Configure Compactlogix Communication

    Follow these steps to configure Logix Communication. 1. Open RSLinx Classic software and select Configure Drivers... in the Communication menu. 2. Select the Ethernet Devices driver from the pull-down list. 3. Click the Add New... button. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 142: Save And Download Your Program

    1. Save the program by choosing File>Save from the menu bar. 2. Turn the keyswitch on the controller to REM. 3. To define the path to the controller, click Who Active and select the controller. 4. Click Download. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 143: Factorytalk® View Me Software

    This example shows a pre-configured Guard I/O Goto display button that can launch the on-top display or faceplate for the particular Guard I/O module. The faceplate includes status and diagnostic views controlled by its own toolbar buttons. Figure 4 - Guard I/O Module Faceplate Views Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 144: Before You Begin

    Adding Pre-configured Goto Buttons to Your FactoryTalk View ME Application, page Add Goto Buttons to Your Application, page Associate Each Button to a Faceplate and Parameter File, page Create a Runtime File, page Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 145: Configure Your Safety Instruction Faceplates

    4. Select the SafetyInstruction_Faceplate.gfx. IMPORTANT If you are using the CPM, CBIM, CBSSM, or CBCM instructions, choose SafetyInstruction2_Faceplate.gfx instead. 5. Add the faceplate parameter file by right-clicking on Parameters and choosing Add Component Into Application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 146 10. Type the Safety Instruction tag name for the safety instruction you want to monitor. This example shows a safety instruction tag named ‘Zone1_LOCKINGSW1’ . 11. Type the name of the user-defined tag for the user-defined data type that you created for your corresponding safety instruction. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 147 It is recommend that you use the safety instruction name from within the parameter. 14. Create a separate parameter file for each safety instruction. This example shows two parameter files configured for the safety instruction named ‘Zone1_LOCKINGSW1’ and the safety instruction named ‘Zone1_ROBOTCONTACTORS’ . Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 148: Configure Your Guard I/O Or Smartguard 600 I/O Faceplates

    If the toolkit has been loaded onto your personal computer, the hard drive path is C:\Program Files\ RA_Simplification\SafetyGuardLogix\Files\Guard IO and SmartGuard Faceplate Files\ME Faceplate Files. 4. Select the GuardIO_Faceplate.gfx for Guard I/O digital modules or select GuardIO_Analog_Faceplate.gfx for Guard I/O analog modules. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 149 9. Edit the Device Shortcut name to match the GuardLogix controller that you configured or the CompactLogix™ controller to which your SmartGuard 600 controller is attached. This example shows a shortcut name for a controller named ‘GuardLogix’ . Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 150 Using the ModuleName from within the parameter is recommended. 13. Create a separate parameter file for each Guard I/O or SmartGuard 600 module. This example shows two parameter files configured for two Guard I/O modules named CellGuard1 and CellGuard2. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 151: Me Application

    3. Select the Bitmap images you need for the type of I/O module or safety instruction that you have and click Open. Choose the generic safety instruction bitmap if none of the other instruction bitmaps match your application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 152 6. Select the desired ‘.gfx’ file and click Open. The selected display appears under Displays in your application. 7. Create a new Display or open your existing system display. This example shows a new display named Robot_Cell_Main. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 153 Copy InstructionName2 if you are using the CBIM, CPM, CBSSM, or CBCM instructions. 9. Open your system display. 10. Right-click Display and choose Paste. 11. Repeat steps 8…10 for each safety instruction, Guard I/O, or SmartGuard module in your application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 154: Associate Each Button To A Faceplate And Parameter File

    Associate Each Button to a Faceplate and Parameter File 1. Click the copied Goto Display button and select View>Object Explorer. 2. In the Object Explorer, double-click the Goto Display button to open the Goto Display Button Properties dialog. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 155 FactoryTalk® View ME Software Integration Chapter 5 3. On the General tab, click next to the Display field. 4. In the Component Browser display box, select the desired faceplate display and click OK. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 156 Chapter 5 FactoryTalk® View ME Software Integration 5. Click next to the Parameter file field. 6. Select the associated parameter file and click OK. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 157 FactoryTalk® View ME Software Integration Chapter 5 7. To rename the Goto Display buttons, double-click the MultistateIndicator object in the Object Explorer (A). 8. Select the States tab on the Multistate Indicator Properties dialog (B). Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 158 Goto Display button you require. Chapter Safety System Application Guide, which illustrates a System Display with two Goto Display buttons, one for each of the Guard I/O modules in that system. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 159: Create A Runtime File

    14. When you have copied all the objects you need for your display, you can delete the Goto Display file from your application by right-clicking the file and choosing Delete. Create a Runtime File Create a runtime file to test and download your FactoryTalk View ME application by choosing Application>Create Runtime Application. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 160 Chapter 5 FactoryTalk® View ME Software Integration Notes: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 161: Safety System Application Guide

    GuardLogix controllers, or your SmartGuard 600 controller • Controllers are set to Run mode • FactoryTalk View ME runtime application file downloaded to the PanelView™ Plus terminal with Run Application activated on the terminal Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 162: Follow These Steps

    Views, page Output Status View, page Safety Instruction Faceplate – Digital Guard I/O Module Faceplate – Diagnostic Views, page Online Configuration Options, page Digital Guard I/O Module Faceplate – Online Help Options, page Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 163: Launching Your Faceplates From Your System Overview Display

    E-stop 1 Light Curtain Locking Switch and Solenoid 2 Robot Controller Contactors CellGuard® 1 CellGuard 2 E-stop 4 To access the CellGuard1 module’s status and diagnostic faceplate, simply press the CellGuard1 Goto Display button. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 164: Digital Guard I/O Module Faceplate Overview

    Clear the Input/Output (device) fault. Demand Gray No Demand on input None Orange Input in Demand Set inputs (devices) to active state, if necessary. Press Demand Reset. (1) A high-to-low transition of the input causes a demand. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 165: Fault Indication

    Input/Output not faulted. None Input/Output faulted. Clear the Input/Output (device) fault. Cycle Input/Output. Press Fault Reset. Press Safety Reset. To access the specific Fault/Error information and Recommended actions, press the Alarm button on the toolbar. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 166: Error Content, Probable Cause, And Recommended Actions

    2. Trouble with the connected device. 2. Replace the connected device. Error in the other dual channel input Dual channels are set and an error occurred in the other channel. Remove the error in the other channel. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 167: Digital Guard I/O Module Faceplate Output Status View

    De-energized (OFF) None Orange Energized (ON) None Faulted Clear the Input/Output (device) fault. Cycle Gray Input/Output not faulted. None Input/Output faulted. Clear the Input/Output (device) fault. Cycle Input/Output. Press Fault Reset. Press Safety Reset. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 168: Digital Guard I/O Module Faceplate - Online Configuration

    1. Press the Configuration button on the toolbar so that the button border is highlighted. Configuration Button 2. Then press the title or device description you desire to update. The popup keyboard appears. 3. Type the desired text and press Enter. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 169: Digital Guard I/O Module Faceplate - Online Help Options

    • The Input/Output Selector buttons let you select which view is shown. • The Help button let you select Help information for the view. To close the faceplate, click the Close button in the upper right corner of the display. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 170: Fault Indication

    The Alarm button on the toolbar flashes yellow-black. To access the specific input channel or module faults, press the input or module buttons. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 171: Error Content, Probable Cause, And Recommended Actions

    This diagnostic information is triggered by the reported module error code. The input and module error code information provided is in accordance with the Analog Guard I/O information represented in the following table. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 172 Check Field Power Supply and Wiring Startup 3.3V over-under-voltage error OV-UV Detector Failed Startup Test If Problem Persists, Replace Module Sensor power/input wiring error Sensor Power to Input Signal Violation Detected Check Field Wiring Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 173: Analog Guard I/O Module Faceplate - Online Configuration

    1. Press the Configuration button on the toolbar so that the button border is highlighted. Configuration Button 2. Then press the title or device description you desire to update. The popup keyboard appears. 3. Type the desired text and press Enter. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 174: Analog Guard I/O Module Faceplate - Online Help Options

    To close the faceplate, click the Close button in the upper right corner of the display. The GuardLogix Safety Application Instruction Set Safety Reference Manual, publication 1756-RM095, provides error code and diagnostic information for safety application instructions. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 175: Safety Instruction Faceplate - Fault Views

    The Probable Cause view explains the diagnostic. Click the arrow to move to the Recommended Actions view. Probable Cause View Recommended Action View The Recommended Actions view provides steps for clearing the diagnostic. Click the arrow to return to the Probable Cause view. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 176 Chapter 6 Safety System Application Guide Notes: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 177: Introduction

    The safety zone in this example is comprised of these guarding devices (inputs): four E-stop buttons, two locking switch/ solenoid devices, and a light curtain. The zone features two safety contactors (outputs) for powering the robot control. Communication with the Guard I/O™ modules is over an EtherNet/IP network. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 178: Robot Cell Module And Safety Zone Configuration

    Standard I/O Fault Reset Tag Standard HMI Fault Reset Tag {#1.Cmd_FaultReset} Safety Fault Reset Tag Cmd_SmartGuard_FaultReset Standard I/O Safety Reset Tag Standard HMI Safety Reset Tag {#1.Cmd_SafetyReset} Safety Safety Reset Tag Cmd_SmartGuard_SafetyReset Sts_SmartGuard_InputsOK Inputs OK Tag Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 179 Robot Cell Application Example with GuardLogix® or SmartGuard™ 600 Controller Appendix A The completed worksheet for the 1791ES-IB16 module is shown below. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 180 [ModuleName ]:O.Pt07Data Output 07 † All safety outputs in the same zone have the same output enable tag name. ‡ Dual contactors for a single device are controlled by a single ROUT instruction. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 181 Robot Cell Application Example with GuardLogix® or SmartGuard™ 600 Controller Appendix A The completed worksheet for the SmartGuard 600 local I/O is shown below. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 182: Robot Cell Safety Logic Examples

    Channel A CellGuard1:I.Pt00Data Channel B CellGuard1:I.Pt01Data CRHO Circuit Reset none Fault Reset Cmd_Zone1_FaultReset Zone1_LOCKINGSW1.O1 Sts_Zone1_LOCKINGSW1_InputOK Sts_Zone1_OutputEnable Wrk_Zone1_LOCKINGSW1_OutputEnable_ONS Wrk_Zone1_LOCKINGSW1_EntryDelay_Latch Wrk_Zone1_LOCKINGSW1_EntryDelay_Timer.DN Timer On Delay Timer Wrk_Zone1_LOCKINGSW1_EntryDelay_Timer Preset Accum Wrk_Zone1_LOCKINGSW1_EntryDelay_Latch Wrk_Zone1_LOCKINGSW1_EntryDelay_Timer.DN Wrk_Zone1_LOCKINGSW1_EntryDelay_Time CellGuard1:O.Test00Data Cmd_Zone1_FaultReset Sts_Zone1_OutputEnable CellGuard1:O.Test00Data Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 183 Channel A CellGuard1:I.Pt02Data Channel B CellGuard1:I.Pt03Data CRHO Circuit Reset none Fault Reset Cmd_Zone1_FaultReset Zone1_LOCKINGSW2.O1 Sts_Zone1_LOCKINGSW2_InputOK Sts_Zone1_OutputEnable Wrk_Zone1_LOCKINGSW2_OutputEnable_ONS Wrk_Zone1_LOCKINGSW2_EntryDelay_Latch Wrk_Zone1_LOCKINGSW2_EntryDelay_Timer.DN Timer On Delay Timer Wrk_Zone1_LOCKINGSW2_EntryDelay_Timer Preset Accum Wrk_Zone1_LOCKINGSW2_EntryDelay_Latch Wrk_Zone1_LOCKINGSW2_EntryDelay_Timer.DN Wrk_Zone1_LOCKINGSW2_EntryDelay_Time CellGuard1:O.Test00Data Cmd_Zone1_FaultReset Sts_Zone1_OutputEnable CellGuard1:O.Test15Data Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 184 Fault Reset Cmd_Zone1_FaultReset Zone1_ESTOP2.O1 Sts_Zone1_ESTOP2_InputOK ***************************** ESTOP3 CAT3_CAT4 Safety Logic ***************************** ESTOP Emergency Stop ESTOP Zone1_ESTOP3 Reset Type AUTOMATIC Channel A CellGuard1:I.Pt08Data Channel B CellGuard1:I.Pt09Data CRHO Circuit Reset none Fault Reset Cmd_Zone1_FaultReset Zone1_ESTOP3.O1 Sts_Zone1_ESTOP3_InputOK Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 185 ***************************** LIGHTCURTAIN1 CAT3_CAT4 Safety Logic ***************************** Light Curtain Zone1_LC1 Reset Type AUTOMATIC Channel A CellGuard1:I.Pt12Data CRHO Channel B CellGuard1:I.Pt13Data Input Filter Time Mute Light Curtain Override Circuit Reset none Fault Reset Cmd_Zone1_FaultReset Zone1_LC1.O1 Sts_Zone1_LC1_InputOK Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 186 Cmd_Zone1_OutputEnable CellGuard2:I.CombinedOutputStatus Zone1_ROBOTCONTACTOR.FP Cmd_Zone1_OutputEnable ROUT Redundant Output ROUT Zone1_ROBOTCONTACTOR Feedback Type NEGATIVE Enable Cmd_Zone1_OutputEnable Feedback 1 CellGuard2:I.Pt00Data O1FF Feedback 2 CellGuard2:I.Pt00Data O2FF Fault Reset Cmd_Zone1_FaultReset Safety Output Rung Zone1_ROBOTCONTACTOR.O1 Zone1_ROBOTCONTACTOR.O2 CellGuard2:O.Pt00Data CellGuard2:O.Pt01Data (End) Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 187 [#03]:(09) [S] ESTOP3 ChB ESTOP3 [#03]:(10) [S] ESTOP4 ChA [#03]:(11) [S] ESTOP4 ChB ESTOP4 [#03]:(12) [S] LC1 ChA [#03]:(13) [S] LC1 ChB [12] [13] OpenReq [#03]:LOCKINGSW1SOLENOID Delay Time: 3000 (ms) [#03]:LOCKINGSW2SOLENOID DELAY ROUTE Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 188: Robot Cell Faceplate Logic Examples

    Source CellGuard2:O Dest CellGuard2_InputData[0] Dest CellGuard2_OutputData Length Length GuardIO_AOI GuardIO_AOI CellGuard2 Sts_CmbdSafetyInputStatus Sts_SafetyInputData Sts_SafetyInputStatus Sts_CmbdSafetyOutputStatus Sts_SafetyInputLatch Sts_SafetyOutputStatus Sts_SafetyOutputReadback Sts_TestOutputStatus Sts_SafetyOutputData Ref_MSG1 CellGuard2_MSG1 Ref_MSG2 CellGuard2_MSG2 Ref_ExtendedData CellGuard2_ExtendedData Ref_InputData CellGuard2_InputData Ref_OutputData CellGuard2_OutputData Set_SafetyIOModuleSelect Ref_ErrorCode CellGuard2_ErrorCode Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 189 Robot Cell Application Example with GuardLogix® or SmartGuard™ 600 Controller Appendix A Figure 7 - GuardLogix Faceplate Logic (continued) Safety Reset CellGuard1.Cmd_SafetyReset Cmd_Zone1_SafetyReset_Map Safety Reset CellGuard2.Cmd_SafetyReset Fault Reset CellGuard1.Cmd_FaultReset Cmd_Zone1_FaultReset_Map Fault Reset CellGuard2.Cmd_FaultReset (End) Figure 8 - Ethernet SmartGuard 600 Faceplate Logic Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 190 Appendix A Robot Cell Application Example with GuardLogix® or SmartGuard™ 600 Controller Notes: Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 191 This rung illustrates (7) safety device input interlocks that energize the Sts_ZoneName_InputsOK OTE instruction. The Sts_ZoneName_InputsOK tag is then included in the Output Enable Rung for all ROUTinstructions within the same zone. Sts_Zone1_LOCKINGSW1_InputOK Sts_Zone1_LOCKINGSW2_InputOK Sts_Zone1_ESTOP1_InputOK Sts_Zone1_ESTOP2_InputOK Sts_Zone1_ESTOP3_InputOK Sts_Zone1_ESTOP4_InputOK Sts_Zone1_LC1_InputOK Sts_Zone1_InputsOK Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 192 Guard I/O Module and output devices. ROUT Redundant Output ROUT Zone1_ROBOTCONTACTOR2 Feedback Type NEGATIVE Enable Cmd_Zone1_OutputEnable Feedback 1 CellGuard3:I.Pt00Data O1FF Feedback 2 CellGuard3:I.Pt00Data O2FF Fault Reset Cmd_Zone1_FaultReset Zone1_ROBOTCONTACTOR2.O1 Zone1_ROBOTCONTACTOR2.O2 CellGuard3:O.Pt00Data CellGuard3:O.Pt01Data (End) Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 193: Guardlogix Safety Calculator

    With safety systems that use safety networks and distributed safety devices, this can be difficult. Rockwell Automation has developed two software tools to help you estimate how a system will perform.

  • Page 194: Guardlogix Estimator

    I/O modules used in the GuardLogix project. The wizard interface in the GuardLogix Estimator lets you move forward or backward to change values and evaluate how those changes impact system behavior. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 195 Based on the settings you enter and the network configurations you plan to use, the estimator provides a series of examples to choose from. These examples let you evaluate the effects of different settings and network configurations. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 196: Fault Reaction Time (Ms)

    You can select DeviceNet, EtherNet/IP, or a combination of DeviceNet and EtherNet/IP networks. The estimator provides three performance numbers to consider for use. No-fault Reaction Time (ms) This value is the worst-case performance of the system when it is running normally without errors or faults. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...

  • Page 197: Single-Fault Reaction Time (Ms)

    Safety Estimator Installation Information The wizard feature of the Rockwell Automation® Safety Estimator works only in MSExcel 2003 or MSExcel 2007. • Microsoft Office Professional Edition 2003 software • Microsoft Office Professional Enterprise Edition 2003 software •...

  • Page 198: Macro Security In Microsoft Excel 2007

    If you don't have MSExcel 2003 or MSExcel 2007 installed, don't run the set up program. Instead, move these files to a convenient folder. • Safety Estimator.xls • Safety Estimator Walk through.doc The walk-through document will instruct you on using the spreadsheet without the help of the wizard. Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016...
  • Page 200 Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 Publication IASIMP-QS005H-EN-P - April 2016 Supersedes Publication IASIMP-QS005G-EN-P - April 2013 Copyright © 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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