Page 1: Table Of Contents
PF52 Conveyors Installation, Operation, & Maintenance Manual Priručnik za instalaciju, upute za rad i održavanje Contents / Sadržaj / Upozorenja Warnings Upravljač Controller / Ugradnja transportne trake Conveyor Installation / Puštanje u rad Commissioning / Rad Operation / Održavanje Maintenance / Zategnutost i praćenje Tension &...
Page 2: Warnings / Upozorenja
Warnings Upozorenja When used improperly, the con- Lock out power before servicing Do not use with the clear plastic Risk of Electrocution and Fire. veyor rollers can pinch or maim. the conveyor. guards removed. Kada se nepravilno koriste, Isključite i zaključajte napajanje prije Nemojte koristiti sa uklonjenim Rizik od strujnog udara i požara valjci transportne trake mogu...
Page 3 Tools and Supplies Alati i pribor u Tools and Supplies Alati i pribor Wrench set: Screwdrivers: Torque wrench with an 8 mm 5 mm metric allen wrench 13 mm, 10 mm, and 5.5 mm (1) small flat head, (1) large flat socket (Range 2-8 Nm) head, (1) large phillips head Set ključeva (13mm, 10mm i 5.5mm)
Page 4: Controller / Upravljač
Controller Installation Ugradnja upravljača Lock-out power. Emergency stops are not included with control panels or conveyors. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel and requires a modular male connector. In addition, the installer must provide a lockable means of power isolation.
Page 5: Conveyor Installation / Ugradnja Transportne Trake
Conveyor Installation / Ugradnja pokrete trake Lock-out power. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel. In addition, the installer must provide a lockable means of power isolation. Isključite napajanje.
Page 6 u Install Guards Štitnici pri ugradnji x4 x4 Ensure that all twist nuts are Match the clear plastic guard Install all 4 clear plastic Twist all of the nuts to the in the vertical position. numbers with the correspond- guards over the twist nuts horizontal, locked position.
Page 7: Commissioning / Puštanje U Rad
Commissioning / Puštanje u rad u Checking Controller Provjera upravljača STOP START RESET Verify the power to the control Turn the control switch to Verify the conveyor belt is The control will read 1800 <START> ( panel and both controls moving towards the OAT / (factory default) or the speed display “0”.
Page 8 u Checking Controller (continued) / Provjera upravljača (nastavak) STOP STOP RESET START RESET START Turn the control switch to Verify the control displays Turn the control switch to Ensure the conveyor belt is <RESET> ( ) to clear the “0”. <START>...
Page 9 u Test Guard Sensors / Provjerite štitne senzore Each clear plastic guard must be tested individually. Svaki štitnik mora se pojedinačno ispitati. STOP RESET START Remove a clear plastic guard Ensure the conveyor has Replace the clear plastic gu- Turn the control switch to while the conveyor is running.
Page 10 u Test Transitions & Speed Testiranje prijelaza i brzine Start both conveyors and drop Adjust the conveyor heights Adjust the conveyor speed, Test the sandwich box several a filled sandwich box into the as necessary for optimal faster or slower, until the times;...
Page 11 u Complete Commissioning Potpuno puštanje u rado If removed, replace the clear Record the serial numbers File this manual in the store plastic guard(s) by sliding for the emergency panel and office for future reference. over the twist nuts at the cor- all conveyors on the back cover of responding number on the conveyor.
Page 12: Operation / Rad
Operation / Pogon u Starting / Pokretanje u Stopping / Zaustavljanje STOP STOP START RESET RESET START Start the conveyor by turning Stop the conveyor by turning the control switch to <START> the control switch to <STOP> Pokrenite transportnu traku okretan- Zaustavite transportnu traku jem prekidača upravljača na Start okretanjem prekidača upravljača na...
Page 13 u Speed Change / Promjena brzine The speed has been pre-programmed to 1800 rpm. This can be changed depending on operational needs once the conveyor is installed. If controller will not change speed, control- ler may be locked. Refer to Unlocking Controller procedure below. Brzina je unaprijed programirana na 1800 o/min.
Page 14 u Daily Cleaning / Dnevno čišćenje STOP RESET START <STOP> the conveyor ( Remove the clear plastic Spray the rag with the diluted Wipe the visible portion of guards by twisting the nuts cleaning solution. the belt. to the vertical position and sliding them off of the conveyor.
Page 15 u Daily Cleaning (continued) / Dnevno čišćenje (nastavak) Wipe under the tail pulley. Lower the tail pulley into Replace both pins in the Wipe both sides of each place. conveyor’s tail pulley. clear plastic guard. Obrišite ispod repne remenice Spustite repnu remenicu na svoje Zamijenite oba klina u repnoj remenici Obrišite obje strane svakog štitnika mjesto...
Page 16: Maintenance / Održavanje
Maintenance / Održavanje u Beginning Maintenance / Početak održavanja The following steps must be completed before performing any of the maintenance procedures described in the “Maintenance” section. Ovi koraci moraju biti dovršeni prije izvođenja bilo kojeg od postupaka održavanja opisanih u odjeljku Održavanje. Ensure the power to the conveyor is disengaged by turning the control switch on the control panel to the <OFF>...
Page 17: Tension & Tracking / Zategnutost I Praćenje
u Belt Tensioning / Zatezanje remena If the belt slips or is stopping, improper tension may be the cause. See steps below for corrective actions. Ako remen klizi ili se zaustavlja, uzrok može biti nepravilna zategnutost. Pogledajte korake u nastavku za korektivne radnje. Loosen the upper hex head Rotate the tension window Rotate the hex head cap...
Page 18 u Belt Tracking / Praćenje remena Tracking requires access to both sides of conveyor. It is necessary to remove conveyor from table to properly track belt. Praćenje zahtijeva pristup objema stranama transportne trake. Potrebno je ukloniti transportnu traku sa stola kako bi se propisno vodila traka. If belt is squeaking or riding too far to one side of conveyor, improper tacking may be the cause.
Page 19 u Belt Tracking (continued) / Praćenje remena (nastavak) STOP RESET START Replace the clear plastic <START> the conveyor Correct tracking is Repeat this process guards by sliding over the achieved when some of until proper tracking is twist nuts at the corresponding the tail pulley is visible on both achieved.
Page 20 u Gearmotor Change / Promjena motora zupčanika x4 x4 Use an 8 mm socket to With a 13 mm wrench, loosen Slide the gearmotor out Apply anti-seize to the motors loosen and remove the two and remove the four hex head of the drive pulley and the shaft and slide through the hex clamping screws that hold the...
Page 21 u Tail Assembly Replacement / Zamjena repnog dijela Remove the shoulder bolts Lift the tail assembly off of Replace with the new tail Apply removable threadlocker from both sides of the tail the conveyor. assembly. to both shoulder bolts. assembly. Zamijenite vijke za ramena s obje Podignite repni dio s transportne trake Zamijenite novim repnim dijelom...
Page 22 u Finalizing Maintenance / Završno održavanje The following steps must be completed after performing any of the maintenance procedures described in the “Maintenance” section on pages 16 - 21. T Ovi koraci moraju biti dovršeni nakon izvođenja bilo kojeg od postupaka održavanja opisanih u odjeljku Održavanje. Center the belt on the tail and Insert both pins into the tail.
Page 23 Maintenance Checklist Kontrolna lista održavanja The following items should be checked each time maintenance is performed on the conveyors. Sljedeće stavke treba provjeravati svaki put kada se izvodi održavanje na transportnim trakama. 9 10 11 12 13 14 15 16 Inspect the belt for cracks or Ensure the drive bearing set Confirm that both pull pins are...
Page 24: Troubleshooting / Rješavanje Problema
Troubleshooting / Rješavanje problema u Controller LEDs LED diode upravljača WARNING: Due to the risk of electric shock, maintenance of the control panel should be performed ONLY by service technician’s or licensed electrician’s. UPOZORENJE: Zbog opasnosti od strujnog udara, održavanje unutarnje upravljačke ploče treba obavljati SAMO serviser ili licencirani električar. The conveyor is ready to start.
Page 25 u Clearing Alarms / Čišćenje alarma In the event the control displays an alarm code, turn the control switch to <STOP> ( ), fix the condition per instructions below, disconnect the power, reconnect the power, then turn the control switch to <RESET> ( ).
Page 26 u Troubleshooting avanje problema Symptom / Simptom Possible Cause / Mogući uzrok Corrective Action / Korektivna radnja The conveyor continues to operate with the The power supply is wired incorrectly. Verify the + is wired to brown and the - current to blue. Napajanje je pogrešno ožičeno Provjerite je li + spojen na smeđu, a - na plavu clear plastic guard(s) removed.
Page 27 u Troubleshooting (continued) šavanje problema (nastavak) Symptom / Simptom Possible Cause / Mogući uzrok Corrective Action / Korektivna radnja The clear plastic guard relay(s) LED light One or more of the clear plastic guards are not properly Properly install and secure all clear plastic guards. Ugradite i pravilno pričvrstite sve prozirne štitnike transportnih traka is not on.
Page 28 u Recommended Spare Parts List / Lista de partes para repuesto recomendadas Part # Description 310112-309730-PS24V POWER SUPPLY 24VDC ADJUSTABLE 310112-315577-RLY12V-LED RELAY 12VDC W/ LED, SPDT, 10A, 5 BLADE 310112-315577-RLY24V-LED RELAY 24VDC W/ LED, SPDT, 10A, 5 BLADE 310112-309730-GDPRP1-ASY ASSY GUARD 1 PREP TBL INFEED DRV SIDE 310112-309730-GDPRP2-ASY ASSY GUARD 2 PREP TBL DISCHARGE DRV SIDE 310112-309730-GDPRP3-ASY...
Page 29: Exploded Views / Shematski Prostorni Prikaz
Exploded Views / Shematski prikazi u Prep Conveyor Assembly / Pripremna montaža transportne trake @ Part not sold separately Dio se ne prodaje zasebno Description Part Number LABEL CE SERIAL NUMBER QR CODE 310112-264421-LBLSNCE ASSY GUARD 1 PREP DRIVE END DRIVE SIDE 310112-309730-GDPRP1-ASY ASSY TAIL V-GUIDED 310112-309730-VTLASY...
Page 30 u ECU Conveyor Assembly / ECU sklop transportne trake @ Part not sold separately Dio se ne prodaje zasebno Description Part Number LABEL CE SERIAL NUMBER QR CODE 310112-264421-LBLSNCE ASSY TAIL V-GUIDED 310112-309730-VTLASY ASSY MOUNT ADJ 2-AXIS 310112-315577-MNT3-ASY ASSY GUARD 5 ECU DRIVE END DRIVE SID 310112-328247-GDECU5-ASY ASSY GUARD 7 ECU DRIVE END FREE SIDE 310112-328247-GDECU7-ASY...
Page 31 u Drive Assembly / Sklop pogona Description Part Number BEARING COVER 310112-264421-BCVR2 MOUNT G’MTR SUBPLATE 310112-264421-MTRMNT2 BEARING HOUSING DRIVE 310112-290979-BHSNG ASSY DRIVE PULLEY V-GUIDED PF45 310112-290979-DPLYASY-V ASSY BEARING SPHERICAL 20 mm ID 310112-290979-DRVBRNG-ASY BLOCK DRIVE MOUNTING 310112-309730-DRVMNT GEARMOTOR 200W BRUSHLESS DC 5:1 310112-334418-GM200-05 SCREW FLAT HEAD CAP M6 X 1 X 22 SS FHCS-M06X100X022-SS...
Page 32 u Tail Assembly / Repni dio Description Part Number BEARING COVER 310112-264421-BCVR2 NYLON LANYARD 310112-264421-LAYRD PIN QUICK RELEASE 310112-264421-PIN3 TAIL SPACER 310112-264421-TLSPCR ASSY BEARING SPHERICAL 20 mm ID 310112-290979-DRVBRNG-ASY TAIL BLOCK LH 310112-309730-TLBLKLH TAIL BLOCK RH 310112-309730-TLBLKRH TAIL PULLEY V-GUIDED 310112-309730-VTLPLY SCREW HEX HEAD CAP M6 X 1 X 10 SS HHCS-M06X100X010-SS...
Page 33 u Frame Assembly / Sklop okvira Description Part Number TAIL ANCHOR ROUND LH 310112-264421-TLANCR-LH TAIL ANCHOR ROUND RH 310112-264421-TLANCR-RH BLOCK SLIDER TAIL 310112-264421-TLSLDR COVER TENSIONER WINDOW 310112-264421-WCVR2 GUARD SENSOR WIRE 310112-309730-SNSRGD MOUNT SENSOR 310112-309730-SNSRMNT TROUGH WIRE CARRIER 310112-309730-WTRGH ASSY PRP FRAME W/TWIST LOCKS 310112-328247-FRM-PRP ACORN NUT STAINLESS STEEL M6 HEA-2014-00...
Page 34 u Mount Assembly / Montažni sklo Description Part Number MOUNT 2-AXIS SLOTTED BASE WITH WEARSTRIP 310112-281662-MNT3 LOCK PLATE WITH STUDS 310112-290979-MNTLP ACORN NUT STAINLESS STEEL M6 HEA-2014-00 WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS PF Conveyors | Installation, Operation & Maintenance Manual...
Page 35 u Plastic Guard Assembly / Sklop plastično štitnika Description Part Number LOCK PLATE WITH STUDS 310112-290979-MNTLP WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS ACORN NUT STAINLESS STEEL M6 HEA-2014-00 PF Conveyors | Installation, Operation & Maintenance Manual...
Page 36 u Panel Assembly / Sklop panela 10 10 SEE DIN RAIL ARRANGEMENT 1 ECU 1 PRP 18 PRP DIN RAIL ARRANGEMENT 16 @ @ Part not sold separately Dio se ne prodaje zasebno 19 ECU Description Part Number ASSY CONTROLLER 200W 230VAC 310112-309730-CTL200-C-ASY ASSY CORD GRIP SPLIT GLAND WITH NUT 310112-309730-HCG-ASY...
Page 37 u Wiring Diagram / Dijagram ožičenja Ø 50/60HZ 200-240VAC TB1-2 TB1-1 1000(BR) 1001(BR) 1001A(BR) 1001A(BR) TB1-3 TB1-4 FILTER TB2-1 TB2-2 1002A(BL) 1002(BL) 1002A(BL) TB2-3 TB2-4 1002A(BL) (GR/Y) NON-ILLUMINATED E-STOPS SUPPLIED BY KES 1003(BR) 1003B(BL) TB-S (WH) 100-240VAC ADJUST TO ILLUMINATED E-STOPS SUPPLIED BY KES POWER 22.6VDC SUPPLY...
Page 38 EC Declaration of Conformity QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA Phone: +1-513-753-6000 declare under our sole responsibility that the products, PF Series Conveyor to which this documentation relates, is in conformity with the following documents: u Directives Machinery Directive 2006/42/EC EN 12100:2010 Safety of Machinery...
Page 39 EC Izjava o Sukladnosti QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA Phone: +1-513-753-6000 izjavljujemo pod svojom isključivom odgovornošću da su proizvodi, Transportne trake serije PF na koje se ova dokumentacija odnosi, u skladu sa sljedećim dokumentima: u Direktive Direktiva o strojevima2006/42/EC EN 12100:2010 Sigurnost strojeva...
Page 40 Notes Bilješke PF Conveyors | Installation, Operation & Maintenance Manual...
Page 41 Notes Bilješke PF Conveyors | Installation, Operation & Maintenance Manual...
Page 42 Notes Bilješke PF Conveyors | Installation, Operation & Maintenance Manual...
Page 43 Service Record Servisni Zapis Date / Datum Service Performed / Izvršeni Servisa u Serial Number / Serijski broj __________________________________ u Date of Installation Datum ugradnje __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
Page 44 Service Record Servisni Zapis Date / Datum Service Performed / Izvršeni Servisa u Serial Number / Serijski broj __________________________________ u Date of Installation Datum ugradnje __________________________________ MAN-PF52-1808-ES...

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