Warnings Avvertenze When used improperly, the con- Lock out power before servicing Do not use with the clear plastic Risk of electric and fire. veyor rollers can pinch or maim. the conveyor. guards removed. Se usati in modo improprio, i rulli del Prima di eseguire la manutenzione, Non usare se le protezioni non sono Rischio di folgorazione o incendio...
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Tools and Supplies Utensili e forniture u Tools and Supplies Utensili e forniture Wrench set: Screwdrivers: Torque wrench with an 8 mm 5 mm metric allen wrench 13 mm, 10 mm, and 5.5 mm (1) small flat head, (1) large flat socket (Range 2-8 Nm) head, (1) large phillips head Set di chiavi (13 mm, 10 mm e 5,5...
Controller Installation Installazione del dispositivo di controllo Lock-out power. Emergency stops are not included with control panels or conveyors. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel and requires a modular male connector. In addition, the installer must provide a lockable means of power isolation.
Conveyor Installation / Installazione del trasportatore Lock-out power. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel. In addition, the installer must provide a lockable means of power isolation. l’alimentazione.
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u Install Clear Plastic Guards Installazione delle protezioni x4 x4 Ensure that all twist nuts are Match the clear plastic guard Install all 4 clear plastic Twist all of the nuts to the in the vertical position. numbers with the correspond- guards over the twist nuts horizontal, locked position.
Commissioning / Messa in servizio u Checking Controller Verifica del dispositivo di controllo STOP START RESET Verify the power to the control Turn the control switch to Verify the conveyor belt is The control will read 1800 panel and both controls <START>( moving towards the OAT / (factory default) or the speed...
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u Checking Controller (continued) / Verifica del dispositivo di controllo (continua) STOP STOP RESET START RESET START Turn the control switch to Verify the control displays Turn the control switch to Ensure the conveyor belt is <RESET> ( ) to clear the “0”.
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u Test Clear Plastic Guard Sensors / Test dei sensori delle protezioni Each clear plastic guard must be tested individually. Ogni protezione deve essere testata individualmente. STOP RESET START Remove a clear plastic guard Ensure the conveyor has Replace the clear plastic gu- Turn the control switch to while the conveyor is running.
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u Test Transitions & Speed Test delle transizioni e della velocità Start both conveyors and drop Adjust the conveyor heights Adjust the conveyor speed, Test the sandwich box several a filled sandwich box into the as necessary for optimal faster or slower, until the times;...
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u Complete Commissioning Completare la messa in servizio If removed, replace the clear Record the serial numbers File this manual in the store plastic guard(s) by sliding for the emergency panel and office for future reference. over the twist nuts at the cor- all conveyors on the back cover of responding number on the conveyor.
Operation / Funzionamento u Starting / Avviamento u Stopping / Arresto STOP STOP START RESET RESET START Start the conveyor by turning Stop the conveyor by turning the control switch to <START> the control switch to <STOP> Avviare il trasportatore ruotando Arrestare il trasportatore ruotando l’interruttore di controllo su Start l’interruttore di controllo su Stop...
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u Speed Change / Cambio di velocità The speed has been pre-programmed to 1800 rpm. This can be changed depending on operational needs once the conveyor is installed. If the control will not change speed, the control may be locked. Refer to the “Unlocking Controller” procedure below. La velocità...
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u Daily Cleaning / Pulizia quotidiana STOP RESET START <STOP> the conveyor ( Remove the clear plastic Spray the rag with the diluted Wipe the visible portion of guards by twisting the nuts cleaning solution. the belt. to the vertical position and sliding them off of the conveyor.
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u Daily Cleaning (continued) / Pulizia quotidiana (continua) Wipe under the tail pulley. Lower the tail pulley into Replace both pins in the Wipe both sides of each place. conveyor’s tail pulley. clear plastic guard. Pulire sotto il tamburo posteriore Abbassare il tamburo posteriore in Inserire entrambi i perni nel tamburo Pulire entrambi i lati di tutte le...
Maintenance / Manutenzione u Beginning Maintenance / Operazioni iniziali della manutenzione The following steps must be completed before performing any of the maintenance procedures described in the “Maintenance” section. Queste operazioni devono essere effettuate prima di eseguire qualunque procedura di manutenzione descritta nella sezione Manutenzione. Ensure the power to the conveyor is disengaged by turning the control switch on the control panel to the <OFF>...
u Belt Tensioning / Tensionamento del nastro If the belt slips or is stopping, improper tension may be the cause. See steps below for corrective actions. Se il nastro slitta o si arresta, la causa potrebbe essere una tensione non corretta. Vedere i passi riportati in basso per le azioni correttive. Loosen the upper hex head Rotate the tension window Rotate the hex head cap...
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u Belt Tracking / Allineamento del nastro Tracking requires access to both sides of the conveyor. It is necessary to remove the conveyor from the table to properly track the belt. Per effettuare l’allineamento è necessario avere accesso ad entrambi i lati del trasportatore. Per allineare correttamente il nastro, è necessario rimuovere il trasportatore dal tavolo. If the belt is squeaking or riding too far to one side of the conveyor, improper tacking may be the cause.
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u Belt Tracking (continued) / Allineamento del nastro (continua) STOP RESET START Replace the clear plastic <START> the conveyor Correct tracking is Repeat this process guards by sliding over the achieved when some of until proper tracking is twist nuts at the corresponding the tail pulley is visible on both achieved.
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u Gearmotor Change / Sostituzione del motoriduttore x4 x4 Use an 8 mm socket to With a 13 mm wrench, loosen Slide the gearmotor out Apply anti-seize to the motors loosen and remove the two and remove the four hex head of the drive pulley and the shaft and slide through the hex clamping screws that hold the...
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u Tail Assembly Replacement / Sostituzione della testata posteriore Remove the shoulder bolts Lift the tail assembly off of Replace with the new tail Apply removable threadlocker from both sides of the tail the conveyor. assembly. to both shoulder bolts. assembly.
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u Finalizing Maintenance / Operazioni finali della manutenzione The following steps must be completed after performing any of the maintenance procedures described in the “Maintenance” section on pages 16 - 21. Queste operazioni devono essere effettuate dopo l’esecuzione di qualunque procedura di manutenzione descritta nella sezione Manutenzione. Center the belt on the tail and Insert both pins into the tail.
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Maintenance Checklist Lista di controllo per la manutenzione The following items should be checked each time maintenance is performed on the conveyors. I seguenti elementi dovrebbero essere verificati ogni volta che si esegue la manutenzione sui trasportatori. 9 10 11 12 13 14 15 16 Inspect the belt for cracks or Ensure the drive bearing set Confirm that both pull pins are...
Troubleshooting / Risoluzione dei problemi u Controller LEDs LED del dispositivo di controllo WARNING: Due to the risk of electric shock, maintenance of the control panel should be performed ONLY by service technician’s or licensed electrician’s. AVVERTENZA: A causa del rischio di folgorazione, la manutenzione all’interno del pannello di controllo deve essere effettuata ESCLUSIVAMENTE da un tecnico manutento- re o da un elettricista qualificato.
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u Clearing Alarms / Azzeramento degli allarmi In the event the control displays an alarm code, turn the control switch to <STOP> ( ). Fix the condition per instructions below; disconnect the power, reconnect the power, then turn the control switch to <RESET> ( ).
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u Troubleshooting Troubleshooting Symptom / Sintomo Possible Cause / Possibile causa Corrective Action / Azione correttiva The conveyor continues to operate with the The power supply is wired incorrectly. Verify the + is wired to brown and the - current to blue. Errato cablaggio dell’alimentazione elettrica Assicurarsi che il polo positivo sia collegato al filo marrone e il removed.Il trasporta-...
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u Troubleshooting (continued) Risoluzione dei problemi (continua) Symptom / Sintomo Possible Cause / Possibile causa Corrective Action / Azione correttiva The clear plastic guard relay(s) LED light One or more of the clear plastic guards are not properly Properly install and secure all clear plastic guards. Installare e fissare correttamente tutte le protezioni libere del is not on.
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u Recommended Spare Parts List / Ajánlott cserealkatrészek listája Part # Description 310112-315577-SWITCH-3POS-ASY 3 POSITION SELECTOR SWITCH 310112-290979-DRVBRNG-ASY ASSY BEARING SPHERICAL 20 MM ID 310112-315577-PWRCBL90-ASY ASSY CABLE POWER MALE 3M W/ PINS 310112-309730-CTL200-C-ASY ASSY CONTROLLER 200W 230VAC PF20-BELT-UVB-250-2578 BELT FDA BLACK V-GUIDED 310112-334418-GM200-05 GEARMOTOR ASSEMBLY 200W BRUSHLESS DC 5:1 310112-328127-MFLTR...
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Exploded Views / Viste esplose u Prep Conveyor Assembly / Gruppo trasportatore di preparazione @ Part not sold separately Parte non venduta separatamente Description / Descrizione Part Number / Numero di identificazione LABEL CE SERIAL NUMBER QR CODE 310112-264421-LBLSNCE ASSY GUARD 1 PRP DRIVE END DRIVE SIDE 310112-309730-GDPRP1-ASY ASSY TAIL V-GUIDED 310112-309730-VTLASY...
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u ECU Conveyor Assembly / Gruppo trasportatore ECU @ Part not sold separately Parte non venduta separatamente Description / Descrizione Part Number / Numero di identificazione LABEL CE SERIAL NUMBER QR CODE 310112-264421-LBLSNCE ASSY TAIL V-GUIDED 310112-309730-VTLASY ASSY MOUNT ADJ 2-AXIS 310112-315577-MNT3-ASY ASSY GUARD 5 ECU DRIVE END DRIVE SID 310112-328247-GDECU5-ASY...
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u Drive Assembly / Gruppo motore Description / Descrizione Part Number / Numero di identificazione BEARING COVER 310112-264421-BCVR2 MOUNT G’MTR SUBPLATE 310112-264421-MTRMNT2 BEARING HOUSING DRIVE 310112-290979-BHSNG ASSY DRIVE PULLEY V-GUIDED PF45 310112-290979-DPLYASY-V ASSY BEARING SPHERICAL 20 mm ID 310112-290979-DRVBRNG-ASY BLOCK DRIVE MOUNTING 310112-309730-DRVMNT GEARMOTOR 200W BRUSHLESS DC 5:1 310112-334418-GM200-05...
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u Tail Assembly / Gruppo parte posteriore Description Part Number BEARING COVER 310112-264421-BCVR2 SPHERICAL BEARING 310112-264421-BRNG BUSHING 310112-264421-BSH NYLON LANYARD 310112-264421-LAYRD PIN QUICK RELEASE 310112-264421-PIN3 SCREW SHOULDER SLOTTED M6 310112-264421-SBOLT2 TAIL PULLEY V-GUIDED 310112-264421-TLPLY2 TAIL SPACER 310112-264421-TLSPCR TAIL BLOCK LH 310112-309730-TLBLKLH TAIL BLOCK RH 310112-309730-TLBLKRH...
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u Frame Assembly / Gruppo telaio Description / Descrizione Part Number / Numero di identificazione TAIL ANCHOR ROUND LH 310112-264421-TLANCR-LH TAIL ANCHOR ROUND RH 310112-264421-TLANCR-RH BLOCK SLIDER TAIL 310112-264421-TLSLDR COVER TENSIONER WINDOW 310112-264421-WCVR2 GUARD SENSOR WIRE 310112-309730-SNSRGD MOUNT SENSOR 310112-309730-SNSRMNT TROUGH WIRE CARRIER 310112-309730-WTRGH ASSY PREP FRAME W/TWIST LOCKS...
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u Mount Assembly / Gruppo supporti Description / Descrizione Part Number / Numero di identificazione MOUNT 2-AXIS SLOTTED BASE WITH WEARSTRIP 310112-281662-MNT3 LOCK PLATE WITH STUDS 310112-290979-MNTLP ACORN NUT STAINLESS STEEL M6 HEA-2014-00 WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS PF Conveyors | Installation, Operation &...
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u Clear Plastic Guard Assembly / Gruppo protezione di plastica Description / Descrizione Part Number / Numero di identificazione LOCK PLATE WITH STUDS 310112-290979-MNTLP WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS ACORN NUT STAINLESS STEEL M6 HEA-2014-00 PF Conveyors | Installation, Operation &...
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u Panel Assembly / Gruppo pannello 10 10 SEE DIN RAIL ARRANGEMENT 1 ECU 1 PRP 18 PRP DIN RAIL ARRANGEMENT 16 @ @ Part not sold separately Parte non venduta separatamente 19 ECU Description / Descrizione Part Number / Numero di identificazione ASSY CONTROLLER 200W 230VAC 310112-309730-CTL200-C-ASY ASSY CORD GRIP SPLIT GLAND WITH NUT...
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u Wiring Diagram / Schema elettrico Ø 50/60HZ 200-240VAC TB1-2 TB1-1 1000(BR) 1001(BR) 1001A(BR) 1001A(BR) TB1-3 TB1-4 FILTER TB2-1 TB2-2 1002A(BL) 1002(BL) 1002A(BL) TB2-3 TB2-4 1002A(BL) (GR/Y) NON-ILLUMINATED E-STOPS SUPPLIED BY KES 1003(BR) 1003B(BL) TB-S (WH) 100-240VAC ADJUST TO ILLUMINATED E-STOPS SUPPLIED BY KES POWER 22.6VDC SUPPLY...
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EC Declaration of Conformity QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA Phone: +1-513-753-6000 declare under our sole responsibility that the products, PF Series Conveyor to which this documentation relates, is in conformity with the following documents: u Directives Machinery Directive 2006/42/EC EN 12100:2010 Safety of Machinery...
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Dichiarazione di conformità CE Noi, QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA Telefono: +1-513-753-6000 dichiariamo sotto la nostra responsabilità che i prodotti, Trasportatore serie PF ai quali questa documentazione si riferisce, sono in conformità con i seguenti documenti: u Direttive Direttiva macchine 2006/42/CE EN 12100:2010 Sicurezza dei macchinari...
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Service Record Documentazione manutenzione Date / Data Service Performed / Manutenzione eseguita u Epanel Serial Number / Numero di serie __________________________________ u Date of Installation Data di installazione __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
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Service Record Documentazione manutenzione Date / Data Service Performed / Manutenzione eseguita u Conveyor 1 Serial Number / Numero di serie __________________________________ u Date of Installation Data di installazione __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
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Service Record Documentazione manutenzione Date / Data Service Performed / Manutenzione eseguita u Conveyor 2 Serial Number / Numero di serie __________________________________ u Date of Installation Data di installazione __________________________________ MAN-PF52-1811-IT...
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