Page 1: Table Of Contents
PF52 Conveyors Installation, Operation, & Maintenance Manual 設置／操作／整備説明書 / 目次 Contents / 警告 Warnings コントローラ Controller / コンベアの設置 Conveyor Installation / 試運転 Commissioning / 操作 Operation / 整備 Maintenance / 張力および軌道調節 Tension & Tracking / トラブルシューティング Troubleshooting / 分解図 Exploded Views QC Conveyors EC適合宣言書...
Page 2: Warnings / 警告
警告 Warnings When used improperly, the con- Lock out power before servicing Do not use with the clear plastic Risk of electric shock and fire. veyor rollers can pinch or maim. the conveyor. guards removed. 正しく使用しない場合、コンベアコンベアの整備をする前に電源透明プラスチックガードを取り感電や火災の危険があります。のローラーに挟まれたり、...
Page 3 工具および資材 Tools and Supplies 工具および資材 u Tools and Supplies Wrench set: Screwdrivers: Torque wrench with an 8 mm 5 mm metric allen wrench 13 mm, 10 mm, and 5.5 mm (1) small flat head, (1) large flat socket (Range 2-8 Nm) head, (1) large phillips head スパナセッ...
Page 4 コントローラの設置 Controller Installation Lock-out power. Emergency stops are not included with control panels or conveyors. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel and requires a modular male connector. In addition, the installer must provide a lockable means of power isolation.
Page 5: Conveyor Installation / コンベアの設置
/ コンベアの設置 Conveyor Installation Lock-out power. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel. In addition, the installer must provide a lockable means of power isolation. 電源そ遮断します。...
Page 6 透明プラスチックガードの設置 u Install the Clear Plastic Guards x4 x4 Ensure that all twist nuts are Match the clear plastic guard Install all 4 clear plastic Twist all of the nuts to the in the vertical position. numbers with the correspond- guards over the twist nuts horizontal, locked position.
Page 7: Commissioning / 試運転
/ 試運転 Commissioning コントローラの点検 u Checking Controller STOP START RESET Verify the power to the control Turn the control switch to Verify the conveyor belt is The control will read 1800 panel and both controls <START> ( moving towards the OAT / (factory default) or the speed display “0”.
Page 8 / コントローラの点検（続き） u Checking Controller (continued) STOP STOP RESET START RESET START Turn the control switch to Verify the control displays Turn the control switch to Ensure the conveyor belt is <RESET> ( ) to clear the “0”. <START> ( running.
Page 9 / 透明プラスチックガードのセンサーの試験 u Test Clear Plastic Guard Sensors Each clear plastic guard must be tested individually. 個々の透明プラスチックガードは、個別に試験される必要があります。 STOP RESET START Remove a clear plastic guard Ensure the conveyor has Replace the clear plastic Turn the control switch to while the conveyor is running. stopped and that the power guard by sliding over the twist <STOP>...
Page 10 乗り換えおよび速度の試験 u Test Transitions & Speed Start both conveyors and drop Adjust the conveyor heights Adjust the conveyor speed, Test the sandwich box several a filled sandwich box into the as necessary for optimal faster or slower, until the times; checking the transi- chute of the PREP table.
Page 11 試運転の完了 u Complete Commissioning If removed, replace the clear Record the serial numbers File this manual in the store plastic guard(s) by sliding for the emergency panel and office for future reference. over the twist nuts at the cor- all conveyors on the back cover of responding number on the conveyor.
Page 12: Operation / 操作
/ 操作 Operation / 始動 / 停止 u Starting u Stopping STOP STOP START RESET RESET START Start the conveyor by turning Stop the conveyor by turning the control switch to <START> the control switch to <STOP> 制御スイッチを<START> （）に制御スイッチを<STOP>...
Page 13 / 速度変更 u Speed Change The speed has been pre-programmed to 1800 rpm. This can be changed depending on operational needs once the conveyor is installed. If the control will not change speed, the control may be locked. Refer to the “Unlocking Controller” procedure below. 速度は1800 rpmにあらかじめプログラミングされています。...
Page 14 / 日次清掃作業 u Daily Cleaning STOP RESET START <STOP> the conveyor ( Remove the clear plastic Spray the rag with the diluted Wipe the visible portion of guards by twisting the nuts cleaning solution. the belt. to the vertical position and sliding them off of the conveyor.
Page 15 / 日次清掃作業（続き） u Daily Cleaning (continued) Wipe under the tail pulley. Lower the tail pulley into Replace both pins in the Wipe both sides of each place. conveyor’s tail pulley. clear plastic guard. テールプーリーの下を拭きます。テールプーリーを下げて所定位コンベアのテールプーリーに透明プラスチックガードの両面置にします。 2本のピンをもとどおり取り付を拭きます。...
Page 16: Maintenance / 整備
Maintenance /整備 / 整備のための準備 u Beginning Maintenance The following steps must be completed before performing any of the maintenance procedures described in the “Maintenance” section. 「整備」の項に記述されているどの整備手順であっても、その実施の前に次の手順を完了させておく必要があります。 Ensure the power to the conveyor is disengaged by turning the control switch on the control panel to the <OFF> position. 制御パネルの制御スイッチを<OFF>位置にすることで、...
Page 17: 張力および軌道調節
/ ベルトの張力調節 u Belt Tensioning If the belt slips or is stopping, improper tension may be the cause. See steps below for corrective actions. ベルトがスリップしたり停止する場合、張力調整が不正であることが原因である可能性があります。修正措置については以下を参照してください。 Loosen the upper hex head Rotate the tension window Rotate the hex head cap Repeat the process on the screw on the tension window cover to the open position.
Page 18 / ベルトの軌道調節 u Belt Tracking Tracking requires access to both sides of the conveyor. It is necessary to remove the conveyor from the table to properly track the belt. 軌道調節するためにはコンベアの両側にアクセスする必要があります。ベルトを適正に軌道調節するにはテーブルからコンベアを取り外す必要があります。 If the belt is squeaking or riding too far to one side of the conveyor, improper tacking may be the cause. See the steps below for corrective actions. ベルトから音鳴りがする場合やコンベアの片方から異常に遠ざかる場合、...
Page 19 / ベルトの軌道調節（続き） u Belt Tracking (continued) STOP RESET START Replace the clear plastic <START> the conveyor Correct tracking is Repeat this process guards by sliding over the achieved when some of until proper tracking is twist nuts at the corresponding the tail pulley is visible on both achieved.
Page 20 / ギアモーターの交換 u Gearmotor Change x4 x4 Use an 8 mm socket to With a 13 mm wrench, loosen Slide the gearmotor out Apply anti-seize to the motors loosen and remove the two and remove the four hex head of the drive pulley and the shaft and slide through the hex clamping screws that hold the bolts holding the gearmotor to the...
Page 21 / テールアセンブリの交換 u Tail Assembly Replacement Remove the shoulder bolts Lift the tail assembly off of Replace with the new tail Apply removable threadlocker from both sides of the tail the conveyor. assembly. to both shoulder bolts. assembly. テールアセンブリの両側から段テールアセンブリを持ち上げてコ新しいテールアセンブリと交換...
Page 22 / 最終整備 u Finalizing Maintenance The following steps must be completed after performing any of the maintenance procedures described in the “Maintenance” section on pages 16 - 21. 16～21ページの「整備」の項に記述されているどの整備手順であっても、その実施後には次の手順を完了させておく必要があります。 Center the belt on the tail and Insert both pins into the tail. Slide the conveyor into the Replace the clear plastic rotate it down into the operat-...
Page 23 Maintenance Checklist 整備チェックリスト The following items should be checked each time maintenance is performed on the conveyors. コンベアの整備を実施した場合、その都度次の項目を点検してください。 9 10 11 12 13 14 15 16 Inspect the belt for cracks or Ensure the drive bearing set Confirm that both pull pins are Verify that the gap between tears;...
Page 24: Troubleshooting / トラブルシューティング
/ トラブルシューティング Troubleshooting コントローラLED u Controller LEDs WARNING: Due to the risk of electric shock, maintenance of the control panel should be performed ONLY by service technician’s or licensed electrician’s. 警告感電の危険性があるので、制御パネルの整備は、整備技術者または有資格電気工事士しか実施しないようにしてください。 The conveyor is ready to start. The emergency stop is activated. The clear plastic guards on the The clear plastic guards on Reset the emergency stop.
Page 25 / アラームの解除 u Clearing Alarms In the event the control displays an alarm code, turn the control switch to <STOP> ( ). Fix the condition per instructions below; disconnect the power, reconnect the power, then turn the control switch to <RESET> ( ).
Page 26 u Troubleshooting Troubleshooting Symptom / 症状 Possible Cause / 推定原因 Corrective Action / 是正処置 The conveyor continues to operate The power supply is wired incorrectly. Verify the + is wired to brown and the - current to blue. 電源の配線が正しくない。 +極が茶色、 -極が青に配線されていることを確認する。 with the clear plastic guard(s) removed.
Page 27 トラブルシューティング（続き） u Troubleshooting (continued) Symptom / 症状 Possible Cause / 推定原因 Corrective Action / 是正処置 The clear plastic guard relay(s) LED light One or more of the clear plastic guards are not properly Properly install and secure all clear plastic guards. すべての透明プラスチックガードを正しく取り付けて固定...
Page 28 / 推奨交換部品リスト u Recommended Spare Parts List Part # / 部品番号 Description / 説明 310112-315577-SWITCH-3POS-ASY 3 POSITION SELECTOR SWITCH 310112-290979-DRVBRNG-ASY ASSY BEARING SPHERICAL 20 MM ID 310112-315577-PWRCBL90-ASY ASSY CABLE POWER MALE 3M W/ PINS 310112-309730-CTL200-C-ASY ASSY CONTROLLER 200W 230VAC PF20-BELT-UVB-250-2578 BELT FDA BLACK V-GUIDED 310112-334418-GM200-05 GEARMOTOR ASSEMBLY 200W BRUSHLESS DC 5:1...
Page 29: Exploded Views
/ 分解図 Exploded Views / PREP コンベアアセンブリ u PREP Conveyor Assembly * Guards and part numbers refer to 2578 mm long conveyors. For other models, part numbers can be found by visiting mcdonalds.qcconveyors.com. @ Part not sold separately. * 部品番号は長さ2578 mmのコンベアのものです。その他の長さに関しては、部品はにて検索可能です。...
Page 30 / ECUコンベアアセンブリ u ECU Conveyor Assembly * Guards and part numbers refer to 2730 mm long conveyors. For other models, part numbers can be found by visiting mcdonalds.qcconveyors.com. @ Part not sold separately. * 部品番号は長さ2578 mmのコンベアのものです。その他の長さに関しては、部品はにて検索可能です。単品で販売して mcdonalds.qcconveyors.com いない部品です...
Page 31 / ドライブアセンブリ u Drive Assembly Description / 説明 Part Number / 部品番号 BEARING COVER 310112-264421-BCVR2 MOUNT G’MTR SUBPLATE 310112-264421-MTRMNT2 BEARING HOUSING DRIVE 310112-290979-BHSNG ASSY DRIVE PULLEY V-GUIDED PF45 310112-290979-DPLYASY-V ASSY BEARING SPHERICAL 20 mm ID 310112-290979-DRVBRNG-ASY BLOCK DRIVE MOUNTING 310112-309730-DRVMNT GEARMOTOR 200W BRUSHLESS DC 5:1 310112-334418-GM200-05 SCREW FLAT HEAD CAP M6 X 1 X 22 SS...
Page 32 / テールアセンブリ u Tail Assembly Description / 説明 Part Number / 部品番号 BEARING COVER 310112-264421-BCVR2 NYLON LANYARD 310112-264421-LAYRD PIN QUICK RELEASE 310112-264421-PIN3 TAIL SPACER 310112-264421-TLSPCR ASSY BEARING SPHERICAL 20 mm ID 310112-290979-DRVBRNG-ASY TAIL BLOCK LH 310112-309730-TLBLKLH TAIL BLOCK RH 310112-309730-TLBLKRH TAIL PULLEY V-GUIDED 310112-309730-VTLPLY SCREW HEX HEAD CAP M6 X 1 X 10 SS...
Page 33 / フレームアセンブリ u Frame Assembly Description / 説明 Part Number / 部品番号 TAIL ANCHOR ROUND LH 310112-264421-TLANCR-LH TAIL ANCHOR ROUND RH 310112-264421-TLANCR-RH BLOCK SLIDER TAIL 310112-264421-TLSLDR COVER TENSIONER WINDOW 310112-264421-WCVR2 GUARD SENSOR WIRE 310112-309730-SNSRGD MOUNT SENSOR 310112-309730-SNSRMNT TROUGH WIRE CARRIER 310112-309730-WTRGH ASSY PREP FRAME W/TWIST LOCKS 310112-328247-FRM-PRP...
Page 34 / マウントアセンブリ u Mount Assembly Description / 説明 Part Number / 部品番号 MOUNT 2-AXIS SLOTTED BASE WITH WEARSTRIP 310112-281662-MNT3 LOCK PLATE WITH STUDS 310112-290979-MNTLP ACORN NUT STAINLESS STEEL M6 HEA-2014-00 WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS PF Conveyors | Installation, Operation &...
Page 35 / 透明プラスチックガードアセンブリ u Clear Plastic Guard Assembly Description / 説明 Part Number / 部品番号 LOCK PLATE WITH STUDS 310112-290979-MNTLP WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS ACORN NUT STAINLESS STEEL M6 HEA-2014-00 PF Conveyors | Installation, Operation & Maintenance Manual...
Page 36 / パネルアセンブリ u Panel Assembly 10 10 SEE DIN RAIL ARRANGEMENT 1 ECU 1 PRP 18 PRP DIN RAIL ARRANGEMENT 16 @ @ Part not sold separately 単品では販売していない部品です 19 ECU Description / 説明 Part Number / 部品番号 ASSY CONTROLLER 200W 230VAC 310112-309730-CTL200-C-ASY ASSY CORD GRIP SPLIT GLAND WITH NUT 310112-309730-HCG-ASY...
Page 37 / 配線図 u Wiring Diagram Ø 50/60HZ 200-240VAC TB1-2 TB1-1 1000(BR) 1001(BR) 1001A(BR) 1001A(BR) TB1-3 TB1-4 FILTER TB2-1 TB2-2 1002A(BL) 1002(BL) 1002A(BL) TB2-3 TB2-4 1002A(BL) (GR/Y) NON-ILLUMINATED E-STOPS SUPPLIED BY KES 1003(BR) 1003B(BL) TB-S (WH) 100-240VAC ADJUST TO ILLUMINATED E-STOPS SUPPLIED BY KES POWER 22.6VDC SUPPLY...
Page 38: Ec Declaration Of Conformity
EC Declaration of Conformity QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA Phone: +1-513-753-6000 declare under our sole responsibility that the products, PF Series Conveyor to which this documentation relates, is in conformity with the following documents: u Directives Machinery Directive 2006/42/EC EN 12100:2010 Safety of Machinery...
Page 39: 4057 Clough Woods Dr
EC適合性宣言書当社、 QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA 電話番号： +1-513-753-6000 はその単独の責任において以下の通り宣言します。本文書で取り扱う、製品 PFシリーズコンベアは以下の文書に適合しています。 u 指令機械指令2006/42/EC EN 12100:2010 機械の安全以下の基本要件を規定する項： 1.1.2、 1.1.3、 1.1.5、 1.2.1、 1.2.2、 1.2.3、 1.2.4、 1.2.6、 1.2.7、 1.3.1、 1.3.2、 1.3.3、 1.3.4、 1.3.6、 1.3.8、 1.3.8.1、 1.4.1、 1.4.2.2 、...
Page 40 / 保証 Warranty Disclosure QC INDUSTRIES warrants that our conveyors are free from defects in materials and workmanship and fit for the ordinary purposes for which such goods are used, under normal installation, use and service for two (2) years, beginning on the date of installation. QC INDUSTRIES will provide part(s) and labor within the warranty period provided: The Purchaser provides QC INDUSTRIES prompt written notice of the defect, including the serial number of the conveyor and the date the unit was first installed.
Page 41 メモ： Notes PF Conveyors | Installation, Operation & Maintenance Manual...
Page 42: Service Record
整備記録 Service Record Date / 日付 Service Performed / 整備実施内容 / 制御パネルのシリアル番号 u Epanel Serial Number __________________________________ 設置日 u Date of Installation __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
Page 43 整備記録 Service Record Date / 日付 Service Performed / 整備実施内容 / コンベアのシリアル番号 u Conveyor 1 Serial Number __________________________________ 設置日 u Date of Installation __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
Page 44 整備記録 Service Record Date / 日付 Service Performed / 整備実施内容 / コンベアのシリアル番号 u Conveyor 2 Serial Number __________________________________ 設置日 u Date of Installation __________________________________ MAN-PF52-1812-JP...

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