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Denali KLR650 Instruction Manual

Switched power adapter kawasaki

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Instruction Manual
Switched Power Adapter
Kawasaki KLR650
DNL.WHS.22300
What's In The Box?
Kit Contents
(a) Wiring Adapter....................................................................Qty 1
(b) Relay.................................................................................Qty 1
(a)
DENALIELECTRONICS.COM
Instruction Rev00
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don't hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws,
nuts, and bolts. It is also important to ensure that all hardware is tightened to the
proper torque specifications as listed in your owner's manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications are
maintained.
Bolt Size
in-lbs
M3
10.0 in-lbs
23.0 in-lbs
M4
M5
44.5 in-lbs
M6
78.0 in-lbs
M8
-
M10
-
M12
-
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the "mounting
surface" to the end of the screw, so only include the screw head when measuring
countersunk screws.
0
10
20
30
40
mm
0
1
in
(b)
ft-lbs
Nm
-
1.0 Nm
-
2.5 Nm
3.5 ft-lbs
5.0 Nm
6.5 ft-lbs
9.0 Nm
13.5 ft-lbs
18.0 Nm
30.0 ft-lbs
41.0 Nm
52.0 ft-lbs
71.0 Nm
80
50
60
70
2
3
90

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Summary of Contents for Denali KLR650

  • Page 1 401.360.2550 or visit WWW.DENALIELECTRONICS.COM Please Read Before Installing DENALI products should always be installed by a qualified motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. DENALI takes no responsibility for damages caused by improper installation.
  • Page 2 To activate the factory accessory power, the relay must be installed into its socket on the KLR650’s factory wiring harness. Note: If your KLR650 is already equipped with the factory LED auxiliary light set, grip heater set, or USB socket kit then a relay will be pre-installed from the factory. If your KLR has the factory relay installed, skip to Section Two.

This manual is also suitable for:

Dnl.whs.22300