Denali LAH.08.10900 Instruction Manual

Instruction Manual
LAH.08.10900
Kawasaki KLR 650
Upper Crash Bar Light Mount
What's In The Box?
(g)
Kit Contents
(a) Upper Crash Bar..................................................................Qty 1
(b) M8 Spacer OD:19mm ID:8.4mm Length:15mm.......................Qty 1
(c) M8 x 45mm Flanged Hex Head Screw DIN 6921.......................Qty 1
(d) Crash Bar Clamp Mount Upper...............................................Qty 2
Instruction Rev01
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don't hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws,
nuts, and bolts. It is also important to ensure that all hardware is tightened to the
proper torque specifications as listed in your owner's manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications are
maintained.
Bolt Size
M3
M4
M5
M6
M8
M10
M12
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the "mounting
surface" to the end of the screw, so only include the screw head when measuring
countersunk screws.
0 10
mm
0
in
(h)
(a)
(e)
(f)
(e) Crash Bar Clamp Mount Lower................................................Qty 2
(f) M5 x 14MM Socket Head Screw DIN 912..................................Qty 4
(g) M8 x 35mm Socket Head Screw DIN 912.................................Qty 2
(h) M8 x 10mm Socket Head Screw DIN 912 ................................Qty 2
Tools Required: 4mm Hex, 6mm Hex, 12mm Wrench
DENALIELECTRONICS.COM
in-lbs ft-lbs
10.0 in-lbs -
23.0 in-lbs
-
44.5 in-lbs 3.5 ft-lbs
78.0 in-lbs 6.5 ft-lbs
- 13.5 ft-lbs
- 30.0 ft-lbs
- 52.0 ft-lbs
20 30 40 50
1 2
(b)
Nm
1.0 Nm
2.5 Nm
5.0 Nm
9.0 Nm
18.0 Nm
41.0 Nm
71.0 Nm
60 70 80 90
3