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120 Meteor Snowblower Operator's / Parts Manual
MK Martin Enterprise Inc.
3950 Steffl er Rd Elmira, ON, Canada N3B 2Z3
Tel:
519-664-2752
Toll Free:
1-855-664-2752
Fax:
519-664-3695
E-mail: sales@mkmartin.ca
5
www.mkmartin.ca
Notes
THIRD ANGLE PROJECTION
4
Folder
S:\Solidworks\Solidworks_Elo\Snowblower\120 Meteor\
DIMENSIONS ARE IN INCHES
TOLERANCES NON SPECIFIED:
FRACTIONAL
1/64
DATE DRAWN
BEND
1.0
TWO PLACE DECIMAL
0.01"
MATERIAL
THREE PLACE DECIMAL
0.002"
120 Meteor Assembly
DO NOT SCALE DRAWING
DESCRIPTION
0
0
0
Width
Height
Length
Weight(lbs.)
3
November-20-14 5:56:56 PM
2788.14
0
Blank Size
Unit of Measure
REV: 17-6
34065
DWG. NO.
34065
Config ID
34065
REV
ITEM ID.
Model
SCALE 1:96
SHEET 3 OF3
1
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Summary of Contents for MK Martin Meteor 120
- Page 1 120 Meteor Snowblower Operator’s / Parts Manual works\Solidworks_Elo\Snowblower\120 Meteor\34065.SLDASM MK Martin Enterprise Inc. 3950 Steffl er Rd Elmira, ON, Canada N3B 2Z3 Folder S:\Solidworks\Solidworks_Elo\Snowblower\120 Meteor\ Notes DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED: 34065 Tel: 519-664-2752 FRACTIONAL 1/64 DWG. NO.
- Page 2 Intentionally Blank...
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Page 3: Table Of Contents
Table of Content • Warranty --------------------------------------------------------------------------------------------- • Registration ----------------------------------------------------------------------------------------- • Safety ------------------------------------------------------------------------------------------------- • Decal Location ------------------------------------------------------------------------------------- • Sign-Off Sheet ------------------------------------------------------------------------------------- 12-13 • Operation -------------------------------------------------------------------------------------------- • Assembly -------------------------------------------------------------------------------------------- 15-17 • Chute Rotator Installation ----------------------------------------------------------------------- 18-19 • Parts -------------------------------------------------------------------------------------------------- • Chute Stop ------------------------------------------------------------------------------------------ •... -
Page 4: Warranty
Warranty and Limitations of Liability All equipment is sold subject to mutual agreement that it is warranted by M K Martin Inc. (Here- after called the company) to be free of any defects in material and workmanship. The company shall not be liable for special, indirect or consequential damage of any kind under this con- tract or otherwise. - Page 5 M K Martin Enterprise Inc 3950 Steffl er Rd Elmira ON CA N3B 2Z3 --------------------------------------------------------------------------------------------------------------------- Purchaser’s warranty protection is valid only when this completed form or a copy of this form is on fi le at M K Martin Enterprise Inc. By fi lling out this form the purchaser has acknowledged delivery of equipment and owner’s / operator’s manual and has accepted the condition of the equipment.
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Page 6: Registration
Warranty Registration Please Cut and Return to M K Martin Enterprise Inc Fold And Tape here Do not tape all edges or use staples Fold Here ------------------------------------------------------------------------------------------------------------------------- Postage Stamp M K Martin Enterprise Inc 3950 Steffl er Rd Elmira ON CA N3B 2Z3... -
Page 7: Safety
Safety Take Note! This safety symbol is found throughout this manual to call your attention to instruc- tions involving yourself and others working around the machine. • Failure to follow these instructions can result in injury or death This symbol means -- Attention! -- Become Alert! -- Your Safety is involved! - Page 8 Safety -- It’s in your interest. Safety Guidelines Safety of operation is one of our main concerns, however it is up to the operator to practice caution. To avoid personal injury, study the following precautions and insist that those working with you follow them.
- Page 9 Hydraulic Leak Test Warning! Do not check for high pressure leaks with your hands or fi ngers. Use a piece of cardboard or a thin piece of wood to detect the leak. A high pressure stream of fl uid from a pin hole can penetrate the skin and inject hydraulic fl uid into your blood veins.
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Page 10: Decal Location
Meteor Snowblower Decal Location 120 1- 212 Do not open or remove safety shields 7- 226 Shut off engine and remove key while engine is running. before performing maintenance or repair 1 piece work. 1 piece 2- MK logo decal Made in Canada large. 8- F9 Read operators manual. -
Page 11: Sign-Off Sheet
Sign Off Form M K Martin Enterprise Inc. follows the general Safety Standards specifi ed by the American Society of Agricultural Engineers (ASAE) and the Occupational Health and Safety Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read and clearly understand ALL Safety Operating and Maintenance instructions presented in this manual. - Page 12 120 Meteor® Snowblower This Blower is ideal for tractors 150 - 200 HP Cat #2 3PH. Attaching the Meteor® Blower for the first time. Set the blower on a level surface and back the tractor up to it. Place the lower 3PH arms of the tractor between the lower hitch plates on the blower and insert the hitch pins that came with the blower, secure these with the Lynch Pins.
- Page 13 Operating the Meteor® Snowblower This blower is on the back of the tractor facing toward the rear. While blowing snow the tractor has to be backed into the snow. Stay in the seat of the tractor all the time that the blower is running. Make sure the area is clear of people while blowing snow.
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Page 14: Assembly
120 Meteor Snowblower Assembly Instructions Parts for Assembly • 2 pc Hood Bearing • 4 pc 5/8” Wavewasher (thin) • 2 pc 5/8 x 2 1/4 UNF bolts • 2 pc 5/8”UNF Locknut • 1 pc 2 Hole Chute Clamp •... -
Page 15: Chute Rotator Installation
Motor Hydraulic Rotator Installation The Hydraulic Chute Rotator uses a hydraulic motor, controlled by the tractor hydraulics to rotate the chute. The kit includes a safety shield, 2 pc 1/2-20 UNF bolts, hydraulic fittings, hoses and tractor couplings. When installing the hydraulic elbows, turn them in “no more than 4 rounds”... - Page 16 Snowblower Hydraulic Rotator Installing the Hydraulic Chute Rotator Safety Shield with Hose Guide The Hydraulic Chute Rotator has rods that act as guides to guide the Defl ector Hydraulic Hose (if used) to the outside of the shield. All Shields are manufactured with the Rods straight. They may need to be bent in or out for smaller or larger blowers.
- Page 17 For Smaller blowers rods are bent in as shown For Larger Blowers rods are Bent out as shown...
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Page 18: Parts
120 Meteor Snowblower Parts Item # 120 Part # Description 21592 Skid Shoe 1/2” Bent Pin 21838 Hitch Pin Folder Notes S:\Solidworks\Solidworks_Elo\Snowblower\120 Meteor\ DIMENSIONS ARE IN INCHES 52778 Bushing TOLERANCES NON SPECIFIED: 34065 FRACTIONAL 1/64 DWG. NO. DATE DRAWN November-20-14 5:56:56 PM BEND explo TWO PLACE DECIMAL... - Page 19 Item # 120 Part # Description Flange Head Bolt 3/8 x 3/4 Carriage Bolt 1/2 x 1 1/4 c/w lw, n 52779 Flangette 52780 Bearing (insert only) 52788 Shear Sprocket Shearbolt 5/16 x 1 1/4 #2 c/w ln 34100 Auger Drive Shaft 31477 Clamp Plate Bolt 3/4 x 4 1/2 c/w lw, n...
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Page 20: Chute Stop
Chute Stop The Chute Stop is standard on all Meteor Snowblowers. It prevents the chute from being rotated straight back to the operator. It prevents the Hydraulic hoses (if used) from getting wound around the chute. On the smaller blowers with electric defl ector actuator the Chute Stop prevents the wires from getting wound up. -
Page 21: Chute Rotator Parts
Hydraulic Chute Rotator Parts Item # Part # Description 23931 Shield Bolt 1/2-20x2 c/w lw, n 519-511706 Small Gear Bolt 3/8x1 c/w lw 519-511703 Motor Bracket 519-511704 Motor 519-511705 Crossover Relief Valve S71-4 Tractor Adapter 23895 Hydraulic Hose 519-9515-10-6 Hydraulic Elbow Socket Head Cap Screw 5/16x1 1/2 OL* (O Ring 3/32x.75id Note*... -
Page 22: T 80 Pto Parts
Comer T80 540 RPM PTO Note: This PTO has 1 3/8 - 6 tooth yoke on one end and 1 3/4 - 20 tooth yoke on other end Cross Bearing is 35mm or approx 1 3/8" dia... - Page 23 Comer T80 540 RPM PTO Item # Description Part# Complete Collar Yoke 1 3/8 - 6 T 141.028.423 Cross Journal Set 35x106.5 180.018.130 Outer Yoke 151.018.133 Roll Pin for outer Yoke 190.000.243 Bushing with Grease Fitting 180.018.210 Complete Outer Tube 152.198.174.0720 Inner Tube 159.190.026...
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Page 24: T90 Pto Parts
Comer T90 540 RPM PTO Note: This PTO has 1 3/8 - 6 tooth yoke on one end and 1 3/4 - 20 tooth yoke on other end Cross Bearing is 41mm or approx 1 5/8" dia... - Page 25 Comer T90 540 RPM PTO Item # Description Part# Complete Collar Yoke 1 3/8 - 6T 141.025.319 Cross Journal Set 41x108 180.019.130 Outer Yoke 151.019.127 Roll Pin for Outer Yoke 190.000.243 Bushing with Grease Fitting 180.018.210 Complete Outer Tube 152.198.520.0720 Inner Tube 153.190.507 Roll Pin for Inner Tube...
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Page 26: 1000 Rpm Gearbox Parts
1000 RPM GearBox Parts... - Page 27 1000 RPM GearBox Parts Item # Part # Description 52681 Lower Housing 1.84:1 52682 Upper Housing 1.84:1 52683 Hollow Cover 52684 Seal [55x90x8] 52685 Protective Guard 52686 Middle Gear Shaft 1-3/4Z20 1.84:1 52687 Shims [Ø90 x Ø99.8] 52688 Seal [65x90x8] 52689 Grease Fitting [M6x1.0] 52690...
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Page 28: 1000 Rpm Kit
1000 RPM Kit Item # Part # Description Bolt 5/8 x 2 c/w lw 52106 Gearbox Mount Bolt 1/2 x 6 c/w ln 52680 Reduction Gearbox 519-1081187F PTO Assy 1 3/8 Ø 519-1081187F175 PTO Assy 1 3/4 Ø... -
Page 29: 1000 Rpm Pto Parts
Comer T80 1000 RPM PTO Note: This PTO has 1 3/8 21 tooth yoke on one end and 1 3/4 - 20 tooth yoke on other end Cross Bearing is 35mm or approx 1 3/8" dia... - Page 30 Comer T80 1000 RPM PTO Item # Description Part# Complete Collar Yoke 1 3/8"-21T 141.028.426 Cross Journal Set 108.018.130 Outer Yoke 151.018.133 Roll pin for outer tube 190.000.243 Bush with grease fitting 180.018.210 Complete outer tube 152.198.171.0720 Inner tube 159.190.025 Roll pin fot inner tube 190.000.271 Inner yoke...
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Page 31: Gearbox
108H Meteor Snowblower Main Gear Box T-301A GearBox Parts Item # Part # Description 8.1.1.00061 Bolt M10x25 8.8 0.703.7500.00 Shim 99.7 8.0.9.00107 Bearing 30309 0.110.7500.00 Shim 79.7 0.301.0300.00 Casing 0.121.7101.00 0.132.7107.00 Nut M40x1.5 8.4.7.01112 Cotter Pin B4x60 0.301.5003.00 Gear Z20 M7.8 8.6.5.00203 Plug 1/2”... -
Page 32: Pto Instructions
PTO Installation Instructions for Snowblower... - Page 33 PTO Installation Instructions for Snowblower For Better PTO Shaft and Gearbox Operation A proper initial installation will give you years of satisfactory service on your equipment. Please read carefully, following instructions which have been specially made to help you and make you satisfied with your purchase.
- Page 34 Previous examples clearly demonstrate that universal joint angle is directly related with life of the PTO. In order to reduce angle, it is necessary to increase the distance between snowblower and tractor. Too Large Angles at PTO Joints Reasonable Angles at PTO Joints To Avoid Acceptable If it is impossible to increase the distance between snowblower and tractor, in order to maintain a...
- Page 35 Shear Bolts Shear bolts are built to break under shock loads on the fan or auger. However under certain circumstances this security is not adequate. Example: a sudden high impact shock on the fan may, in some cases break the fan shaft without breaking the shear bolt. If the shear bolt breaks, make sure to always replace it with the same grade of bolt (grade 5 for PTO series 20-40-50-60, and grade 8 for PTO series 80) it is necessary to always maintain this bolt very tight in order to keep the efficiency of the shearing mechanism.
- Page 36 Effective PTO Drive Shaft Maintenance...
- Page 37 Avoidable Damage Possible Causes Corrective Actions Quick-disconnect yoke Quick-disconnect pin tight or Quick-disconnect pin Clean, oil and follow completely seized dirty (insufficient service instruction Quick-disconnect pin damaged maintenance) Replace Quick- (broken or bent) disconnect pin Quick-disconnect pin damaged Quick-disconnect pin Shorten shaft length in locking position defective (forced into...
- Page 38 Avoidable Damages Possible Causes Corrective Actions Cross Arms broken Extreme torque peak or Use appropriate safety Cross Kit shock load device Change to a larger PTO size Axial loads too large Shorten PTO shaft Replace defective cross bearings Bearing caps turning in their Excessive continuous Verify compatibility cross journal...
- Page 39 Avoidable Damages Possible Causes Corrective Actions Excessive wear of shield Insufficient lubrication Follow lubrication Shield bearings instructions Incorrect chain mounting Mount chain to allow maximum angularity Shield interfering with Avoid shield contact with implement machine or tractor Replace shield bearings Chain failure Shield interfering with Avoid shield contact with...
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Page 40: Bolt Torque
Bolt Torque As used on this equipment Bolt torque table shown below gives torque values for the various bolts used. This chart is for non-lubricated threads. Replace with the same strength bolt. Torque Specifications. Torque values are identified by their head markings Diameter SAE 2 SAE 5... -
Page 41: Maintenance
120 Meteor Snowblower Maintenance • PTO Shearbolt – refer to PTO assembly • Auger Shearbolts – 5/16 x 1 1/4” Gr #2 • Auger Drive Chain Tightener – tighten chain allowing ¼” sag in the bottom span of chain (between drive and driven sprocket). Lubrication •... - Page 44 MK Martin Enterprise Inc. 3950 Steffl er Rd Elmira, ON, Canada N3B 2Z3 Tel: 519-664-2752 Toll Free: 1-855-664-2752 Fax: 519-664-3695 E-mail: sales@mkmartin.ca www.mkmartin.ca...
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