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Summary of Contents for Ski-Doo Tundra R Skandic LT 2003

  • Page 2 2003 Shop Manual Supplement TUNDRA R SKANDIC LT/LT E/WT/SWT/WT LC/SUV THIS SUPPLEMENT MUST BE USED IN CONJUNCTION WITH THE SKI-DOO 2002 SHOP MANUAL VOLUME 1 (P/N 484 200 032).
  • Page 3 Legal deposit: National Library of Quebec trimester 2002 National Library of Canada 2002 All rights reserved. No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Inc. © Bombardier Inc. 2002 Technical Publications Bombardier Inc.
  • Page 4 TABLE OF CONTENTS SECTION SUBSECTION PAGE MANUAL TO BE USED ✔ SAFETY NOTICE ........................✔ WHAT’S NEW ........................... ✔ INTRODUCTION ........................✔ SERVICE TOOLS AND 01 – Service tools ............. 01-01-1 ✔ SERVICE PRODUCTS 02 – Service products ............01-02-1 ✔...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION SUBSECTION PAGE MANUAL TO BE USED ✔ ✔ ELECTRICAL 01 – Table of contents............06-01-1 ✔ 02 – Ignition timing...............06-02-1 ✔ 03 – Spark plugs..............06-03-1 ✔ 04 – Battery................06-04-1 ✔ 05 – Electric starter ..............06-05-1 ✔ 06 – Testing procedure ............06-06-1 ✔...
  • Page 6 SAFETY NOTICE SAFETY NOTICE This manual has been prepared as a guide to correctly service and repair some 2003 Ski-Doo snowmo- biles. See model list below. This edition was primarily published to be used by snowmobile mechanic technicians who are already familiar with all service procedures relating to Bombardier made snowmobiles.
  • Page 7: Electric Starter

    WHAT’S NEW WHAT’S NEW SERVICE TOOLS 01-01 GEARBOX 05-08 • New service tools, see NEW mention in the • Procedure for shifter. subsection. ELECTRIC STARTER 06-05 SERVICE PRODUCTS 01-02 • Procedure for Skandic WT LC/SUV electric starter. • New service products, see NEW mention in the subsection.
  • Page 8 INTRODUCTION INTRODUCTION This Supplement covers the following Bombardier Skandic LT made 2003 snowmobiles: Skandic LT E Skandic WT MODEL Skandic SWT MODELS NUMBER Skandic WT LC Skandic SUV TUNDRA R (YELLOW) These are Skandic series models. (Canada and U.S.) .........3279 TUNDRA R (BLACK) (Canada and U.S.) .........3280 SKANDIC* LT (Canada) ......2573...
  • Page 9: Engines

    INTRODUCTION Vehicle Description Decal Meaning ENGINE SERIAL NUMBER Engine Serial Number Location Fan-Cooled Engines VEHICLE DESCRIPTION DECAL 1. Manufacturer name and address 2. Manufacturing date 3. Vehicle identification number (VIN) 4. Model name 5. Option package 6. Engine type 7. Model year 8.
  • Page 10 INTRODUCTION LIST OF ABBREVIATIONS USED IN THIS MANUAL long track meter ampere mile ampere magneto A•h ampere-hour Max. maximum alternate current Min. minimum acceleration and control modulator milliliter advance ride management millimeter bottom dead center MPEM multi-purpose electronic module BTDC before top dead center mile per hour °C...
  • Page 11 INTRODUCTION This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog. Page heading indicates section and subsection detailed. Subsection title indicates Section 07 REAR SUSPENSION beginning of the subsection. SUSPENSION SC-10 SPORT, TOURING AND MOUNTAIN Italic subtitle above exploded view...
  • Page 12 INTRODUCTION Section 05 TRANSMISSION Title indicates main procedure Turn puller handle and sliding half at once to extract the bushing. to be carried-out. CAUTION: Italic bold face type setting indicates a particular procedure A-Series and B-Series Only concerning a model. Should installation procedure be required, refer to BRAKE then look for Italic bold face setting...
  • Page 13: Vehicles

    INTRODUCTION GENERAL INFORMATION The information and component/system descrip- tions contained in this manual are correct at time of publication. Bombardier Inc. however, main- tains a policy of continuous improvement of its products without imposing upon itself any obliga- tion to install them on products previously manu- factured.
  • Page 14 INTRODUCTION LOCTITE Blind Holes APPLICATION PROCEDURE The following describes the most common appli- cation procedures when working with Loctite products. NOTE: Always use proper strength Loctite prod- uct as recommended in this Shop Manual. THREADLOCKER Uncovered Holes (bolts and nuts) 1.
  • Page 15 INTRODUCTION Adjusting Screw 1. Clean threads (stud and hole) with solvent. 2. Apply Loctite Primer N (P/N 293 800 041) on threads and allow to dry. 3. Put several drops of proper strength Loctite threadlocker on female threads and in hole. 4.
  • Page 16 INTRODUCTION Standard Thread Repair 1. Remove old gasket and other contaminants with Loctite Chisel remover (P/N 413 708 500). 1. Follow instructions on Loctite FORM-A-THREAD Use a mechanical mean if necessary. (P/N 413 708 600) package. NOTE: Avoid grinding. 2. If a plate is used to align bolt: 2.
  • Page 17 INTRODUCTION Standard 1. Clean inner housing diameter and outer gasket diameter. 1. Clean shaft external part and element internal part. 2. Spray housing and gasket with Loctite Primer N (P/N 293 800 041). 2. Apply a strip of proper strength Loctite on shaft circumference at insert or engagement point.
  • Page 18 INTRODUCTION TIGHTENING TORQUES FASTENER SIZE N•m Lbf•ft (8.8 grade) Tighten fasteners to torque mentioned in exploded views and text. When they are not specified refer to following table. All torques apply to 8.8 grade fasteners. Bold face size (e.g. ) indicates nomi- nal value (mean value).
  • Page 19 Bombardier SERVICE PUBLICATIONS REPORT Publication title and year ________________________ Page______ ❏ ❏ Machine___________________ Report of error Suggestion ____________________________________________________________ We would be pleased if you could ____________________________________________________________ communicate to Bombardier any sug- gestions you may have concerning ____________________________________________________________ our publications. ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ Name ______________________________________________________...
  • Page 20 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0...