CONTENTS OVERVIEW TWO & THREE CROSSBAR CONFIGURATIONS NOTE: This Manual contains information covering two and three Crossbar configurations. If your model is a two Crossbar configuration, disregard all Center Crossbar installation information. 1—FBM-1007-BLK-BLK ......... (Qty 1) Channels, 117.50” w/Hardware Kits 24”...
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L1H1 (118.00”) FBM ASSEMBLY SEQUENCE ERGORACK CONFIGURATION ALURACK CONFIGURATION NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for illustrative purposes only. These features are not included with this Base Mounting Kit, and must be purchased separately. CHANNEL MOUNTINGS NOTE: Channel Mountings must be disassembled for installation onto the vehicle’s roof.
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Slide and position the Channel Connector into the Mounting Body as shown, then screw the 30MM Flat Head bolt into the Base Puller. Slide Channels onto Mounting Brackets F r o 66” 42” R e a Do not tighten Torque to 80 in-lbs Slide the upper and lower Channel Connectors into...
MOUNTING BRACKETS Using the supplied fastening hardware, attach the Crossbar Mounting Brackets into the Aluminum Strip Nuts placed into the Channels at Step 2.1 Slide the Aluminum Strip Nuts into each end of the Channels, and attach the Channel Caps 3 Crossbar models: Position the center *2 &...
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CROSSBARS (ERGORACK) CROSSBAR ADJUSTMENT Shown with LH Base, and RH Rotation for illustrative purposes only Front Even Even h i c F r o Center (if equipped) Same as Front h i c Rear Even Even Torque all of these Crossbar Clamp nuts to 90 in-lbs Verify the specified...
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CROSSBAR CROSSBARS (ALURACK) ADJUSTMENT Shown with L1H1 AluRack for illustrative purposes only h i c F r o Center 3A.1 h i c Torque all of these 3A.2 Crossbar Clamp nuts to 90 in-lbs. 3A.3 Verify the specified distance from the ends of both Mounting Bracket to the ends of both Channels.
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L2H1 (136.00”) FBM ASSEMBLY SEQUENCE ERGORACK CONFIGURATION ALURACK CONFIGURATION NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for illustrative purposes only. These features are not included with this Base Mounting Kit, and must be purchased separately. CHANNEL MOUNTINGS NOTE: Channel Mountings must be disassembled for installation onto the vehicle’s roof.
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Slide and position the Channel Connector into the Mounting Body as shown, then screw the 30MM Flat Head bolt into the Base Puller. Slide Channels onto Mounting Brackets F r o 66” 42” R e a Do not tighten Torque to 80 in-lbs Slide the upper and lower Channel Connectors into...
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MOUNTING BRACKETS Using the supplied fastening hardware, attach the Crossbar Mounting Brackets into the Aluminum Strip Nuts placed into the Channels at Step 2.1 Slide the Aluminum Strip Nuts into each end of the Channels, and attach the Channel Caps 3 Crossbar models: *2 &...
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CROSSBARS (ERGORACK) CROSSBAR ADJUSTMENT Shown with LH Base, and RH Rotation for illustrative purposes only Even Front Even h i c F r o Center (if equipped) Same as Front h i c Even Rear Even Torque all of these Crossbar Clamp nuts to 90 in-lbs Verify the specified...
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CROSSBAR CROSSBARS (ALURACK) ADJUSTMENT Shown with L2H1 AluRack for illustrative purposes only h i c F r o Center 3A.1 h i c Torque all of these 3A.2 Crossbar Clamp nuts to 90 in-lbs. 3A.3 Verify the specified distance from the ends of both Mounting Bracket to the ends of both Channels.
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L2H2 (136.00”) FBM ASSEMBLY SEQUENCE–ALURACK ONLY ALURACK ONLY CONFIGURATION NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for illustrative purposes only. These features are not included with this Base Mounting Kit, and must be purchased separately. CHANNEL MOUNTINGS NOTE: Channel Mountings must be disassembled for installation onto the vehicle’s roof.
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Slide and position the Channel Connector into the Mounting Body as shown, then screw the 30MM Flat Head bolt into the Base Puller. Slide Channels onto Mounting Brackets F r o 66” 42” R e a Do not tighten Torque to 80 in-lbs Slide the upper and lower Channel Connectors into...
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MOUNTING BRACKETS Using the supplied fastening hardware, attach the Crossbar Mounting Brackets into the Aluminum Strip Nuts placed into the Channels at Step 2.1 Slide the Aluminum Strip Nuts into each end of the Channels, and attach the Channel Caps F r o F r o R i g...
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CROSSBAR CROSSBARS (ALURACK) ADJUSTMENT Shown with L2H2 AluRack for illustrative purposes only h i c F r o Center 3A.1 Torque all of these h i c 3A.2 Crossbar Clamp nuts to 90 in-lbs. 3A.3 Verify the specified distance from the ends of both Mounting Bracket to the ends of both Channels.
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L4H2 (159.00”) FBM ASSEMBLY SEQUENCE ERGORACK CONFIGURATION ALURACK CONFIGURATION NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for illustrative purposes only. These features are not included with this Base Mounting Kit, and must be purchased separately. CHANNEL MOUNTINGS NOTE: Channel Mountings must be disassembled for installation onto the vehicle’s roof.
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Slide and position the Channel Connector into the Mounting Body as shown, then screw the 30MM Flat Head bolt into the Base Puller. Slide Channels onto Mounting Brackets F r o Do not tighten R e a Torque to 80 in-lbs NOTE: An Aluminum Strip Nut must be inserted into the 24”...
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MOUNTING BRACKETS Set to distances shown below, then torque Mounting 1.11 Bracket nuts loosened at Step 1.5 to 80 in-lbs Slide the remaining Aluminum Strip Nuts into each end of the Channels, and attach the Channel Caps Flush to rear 41.93”...
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CROSSBARS (ERGORACK) Shown with LH Base, and RH Rotation for illustrative purposes only h i c F r o h i c Do not mount the Crossbars to this FBM system at this time. Refer to the respective FEA Assembly Manual(s) included with your chosen rack configuration features.
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CROSSBAR CROSSBARS (ALURACK) ADJUSTMENT Shown with L4H2 AluRack for illustrative purposes only h i c F r o Center 3A.1 Torque all of these 3A.2 Crossbar Clamp nuts h i c to 90 in-lbs. 3A.3 Verify the specified distance from the ends of both Mounting Bracket to the ends of both Channels.
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L5H2 (159.00”+) FBM ASSEMBLY SEQUENCE ERGORACK CONFIGURATION ALURACK CONFIGURATION NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for illustrative purposes only. These features are not included with this Base Mounting Kit, and must be purchased separately. CHANNEL MOUNTINGS NOTE: Channel Mountings must be disassembled for installation onto the vehicle’s roof.
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Slide and position the Channel Connector into the Mounting Body as shown, then screw the 30MM Flat Head bolt into the Base Puller. Slide Channels onto Mounting Brackets F r o Do not tighten R e a Torque to 80 in-lbs Slide the upper and lower Channel Connectors into Channels and align holes...
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MOUNTING BRACKETS Using the supplied fastening hardware, attach the Crossbar Mounting Brackets into the Aluminum Strip Nuts placed into the Channels at Step 2.1 Slide the Aluminum Strip Nuts into each end of the Channels, and attach the Channel Caps 3 Crossbar models: *2 &...
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CROSSBARS (ERGORACK) CROSSBAR ADJUSTMENT Shown with LH Base, and RH Rotation for illustrative purposes only h i c F r o Even Front Even Center (if equipped) Same as Front h i c Even Rear Even Torque all of these Crossbar Clamp nuts to 90 in-lbs Verify the specified...
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CROSSBAR CROSSBARS (ALURACK) ADJUSTMENT Shown with L5H2 AluRack for illustrative purposes only h i c F r o 3A.1 Center h i c Torque all of these 3A.2 Crossbar Clamp nuts to 90 in-lbs. 3A.3 Verify the specified distance from the ends of both Mounting Bracket to the ends of both Channels.
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CENTER CROSSBAR MOUNTS FOR 2 CROSSBAR ERGORACK MODELS ONLY Place the center Crossbar Mounts into the vehicle’s glove box for future use. Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).