TOHATSU F40 Installation Manual

TOHATSU F40 Installation Manual

Multi-function tiller handle kit

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Multi-Function Tiller Handle Kit installation
Manual
F40/50
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■ Parts List

Ref. No.
Part No.
3KYQ63000-1
1
2
9153E3-1040
3
930403-1000
4
9401E3-1000
5
3GF-62004-0
6
3T5-06437-0
7
3V5-62442-0
8
3AC-63012-0
9
346-66334-0
Installation Manual 2016
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Part name
TILLER HANDLE KIT
TILLER HANDLE ASSY
STUD
NYLON NUT
WASHER
CORD HOLDER
TAPPING SCREW
NYLON NUT
GRIP
STOPPER
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Ref. No.
Part No.
1 set
10
3KY-62441-0
1
11
3GF-62449-0
2
12
3KY-62447-0
2
13
3V1-60108-0
2
14
3B7-63730-0
15
1
3R3-62443-0
1
16
3GF-62445-0
1
17
346-62127-0
1
18
1
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Part name
FRICTION LEVER
DISC
PLATE
BOLT (stud)
WASHER
WASHER
BOLT
CAP NUT
TILLER HANDLE KIT MANUAL
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1
2
1
2
1
1
1
2
1
3KY-63300-1
1

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Table of Contents
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Summary of Contents for TOHATSU F40

  • Page 1: Parts List

    Multi-Function Tiller Handle Kit installation Manual F40/50 *� �� ��� ����� ������ ���� ������ � �� ��� ��� ������ ���� ������ � �� �� � �� � � � �� �� ��� ��� ��� �� �� � � ��� ����...
  • Page 2: Table Of Contents

    Preface This manual covers the Multi-Function Tiller Handle Kit installation procedure. Read this manual carefully and preform the correct procedures. Only Authorized Dealers should perform the set-up and installation. GENERAL SAFETY INFORMATION Before installing, operating or otherwise handling your outboard motor, be sure to thoroughly read and understand this Owner's Manual and carefully follow all of the instructions.
  • Page 3: Dimensions For Full Tilt Up And Steering

    Dimensions for full tilt up and steering Be sure to confirm that NO parts will interfere with the boat or transom when the motor is at full tilt. Do NOT install if any parts that could interfere with the boat or transom. 1382 Installation Maual 2016...
  • Page 4: Preparation

    Preparation Remove bolt 1 and remote cont. cable stay cover 2. Remove air silencer 3 to remove remote control cover. Remove bolt 4 and cable clip 5. Remove cable grommet 6. Multi-function Tiller Handle installation Install stud bolt 1. Use double nut to install stud bolt. Stud bolt 27 N ·...
  • Page 5 Open cable terminal holder cover 7, connect three connectors 8, and then close cover. Install cable clip 9 to mount battery cable 0 and main harness 4. Install grommet, and insert shift cable 5, throttle cable 6 to cable clip. Install remote cont.
  • Page 6: Shift/Throttle Cable Adjustment

    Shift/Throttle cable adjustment Place shift lever 1 at neutral position. CAUTION Shift lever cannot work unless throttle is fully closed. Do not force the shift. Set shift arm 2 to forward (F), neutral (N), reverse (R) and then to neutral (N) positions. Set throttle cam 3 to full close position.
  • Page 7 Lock joint with nut 6, put in on the pin, and secure with washer and R-pin 7. Check the shift lever operation.to forward (F), neutral (N) and reverse (R) position. Installation Maual 2016...
  • Page 8: Friction Lever Installation

    Friction Lever Installation Install following parts, following steps. � · bolt 1 � Tighten bolt 1 until the length of a � would be 18.5 mm. � � · Washer (Nylon) 2 � · Washer 3 � � · Disk 4 ·...
  • Page 9: Operation Inspection

    Operation inspection · Install stop switch lanyard 1. · Place shift lever 2 into neutral (N) position. · Insert key 3 and place it into “OFF” position. CAUTION • Do not operate the engine with gear case out of water. •...
  • Page 10: Wiring Diagram

    Copyright c 2016 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or transmitted in any from or by any means without the express written permission of Tohatsu Corporation. Contact TOHATSU CORPORATION Adress: 5-4, Azusawa 3-Chome, Itabashi-ku, Tokyo, Japan...

This manual is also suitable for:

F50

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