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Orthman 1tRIPr XD Operator's Manual

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1tRIPr XD
Operator's Manual
Part #125-024-01

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  • Page 1 1tRIPr XD Operator’s Manual Part #125-024-01...
  • Page 2 This manual should accompany the implement if it were ever to be sold. We would like to thank you for placing your confidence in Orthman Mfg., Inc. Your 1tRIPr® XD is manufactured to meet the highest standards and is built with precision and strength to increase your agricultural operation’s dependability and profitability.
  • Page 3 5. Explain to the customer that the life expectancy of this machine depends on regular maintenance as directed in this manual. 6. Tell the customer to use the proper tools for service and make them aware of Orthman parts availability. 7. Write machine model number and serial number in the spaces provided below.

  • Page 4: Table Of Contents

    Fertilizer Packages (Dry Fertilizer) ..............................4 - 3 Except as set forth above, Orthman shall have no obligation or liability of any kind on account of its equipment and shall not be liable for special or Additional Options (Scale Kit, Nurse Tank Hitch) ..........................4 - 4 consequential damages.

  • Page 5: Introduction

    Light Kit Assembly ..................................10 - 34 Liquid Fertilizer Package Assembly .............................10 - 35 Orthman Manufacturing, Inc. does not limit the potential effects or injuries nor prevention measures to those listed above. They are provided solely Dry Fertilizer Package Assembly ..............................10 - 36 as a guideline to making your farm life safer.
  • Page 6 If you do not understand any content in this manual or need Orthman Manufacturing Provides this document in the hope that everyone that has a job to do, does it SAFELY. Our goal and yours should be to end assistance, contact your Orthman dealer.
  • Page 7 Comply with state and local laws governing implement safety lighting. • A safety lighting package, conforming to implement lighting standard ANSI/ASAE S279.12, if not supplied with, is available for addition to your equipment. Contact your Orthman dealer for safety lighting package information. Refer to toolbar operator’s manual for safety lighting package installation and adjustment.

  • Page 8: Practice Safe Maintenance

    SAFETY INFORMATION SAFETY INFORMATION SAFE OPERATION PRACTICE SAFE MAINTENANCE READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS Proper maintenance is your responsibility. Maintenance neglect and/or poor maintenance CAUTION WARNING MANUAL BEFORE OPERATING OR SERVICING IMPLEMENT. practices can result in injury or death. Always use the proper tools to maintain implement. Implement is to be operated by qualified personnel only.
  • Page 9 SAFETY INFORMATION SAFETY INFORMATION SAFETY INFORMATION ANHYDROUS AMMONIA - NH PRACTICE SAFE MAINTENANCE LIQUID FERTILIZER DANGER • Never operate a combustion engine in an enclosed area. Make sure there is adequate ventilation. Exhaust fumes can cause asphyxiation. ANHYDROUS AMMONIA (NH ) AND LIQUID FERTILIZER APPEARS HARM- DANGER LESS.

  • Page 10: Safety Decals

    ORANGE condition. Immediately replace damaged and/or missing decals. Replacement decals are CAUTION available from your Orthman dealer. To install decals: Thoroughly clean area where decal is to be placed and attach decal void of YELLOW bubbles. Refer to this safety information section for proper decal placement.
  • Page 11 SAFETY INFORMATION SAFETY INFORMATION SAFETY DECALS SAFETY DECALS 153-173 Red Retro-reflective D A N G E R Keep all persons and objects clear while any part of this machine is in motion. Serious injury or death can result from being pinched. 153-172 153-167 Amber Retro-reflective...

  • Page 12: Preparation And Setup

    RIGHT FRONT AND LEFT REAR OF TOOLBAR ORTHMAN SERIAL TAG The Orthman serial tag contains valuable information. The model and serial numbers provide Orthman dealers and the Orthman Service Department with the exact specifications of your implement if any warranty or service issues need to be addressed.

  • Page 13: Narrow Transport Toolbar Component Identification

    PREPARATION AND SETUP PREPARATION AND SETUP NARROW TRANSPORT (NT) TONGUE TOOLBAR COMPONENT IDENTIFICATION COMPONENT IDENTIFICATION WING HINGE (BOTTOM VIEW) NOTE: Right and left as illustrated above and referenced from this point on, is determined by facing the same direction the toolbar will travel while in use.

  • Page 14: Carrier Component Identification

    ® An un-assembled light kit will come with 1tRIPr XD. The light kit will come in a box that has Orthman manufactured components in it, as well as an ag light kit ® from COBO light company. Below is an example of what will typically be found in a light kit. For installation instructions, refer to the 1tRIPr XD pre-delivery manual.

  • Page 15: Shipping Configuration

    ® CAUTION ® The majority of the 1tRIPr XD is assembled at Orthman Mfg., Inc. The 1tRIPr XD is assembled in an Tooling options available for added 1tRIPr XD versatility are illustrated and explained in the tooling appropriate shipping configuration to ensure transport safety and efficiency from the manufacturer.

  • Page 16: Tooling Options

    PREPARATION AND SETUP TOOLING OPTIONS TONGUE TAB MACHINE TO TRACTOR ® The 1tRIPr XD comes standard with a Category 3/Category 4 tongue tab (152-806) with an insert for a 1 1/2” CONNECTION (CONTINUED) tractor hitch pin size (Cat. 3) and an additional tab insert for a 2” (5.08 cm) tractor hitch pin size (Cat 4), which can replace the Category 3 tab insert by removal of the snap ring above the tab insert and then removing the DANGER! Escaping pressurized hydraulic fluid can penetrate skin, resulting in injury DANGER...

  • Page 17: Fertilizer Packages (Liquid Fertilizer)

    Available packages are as follows: ® The dry fertilizer package combines the precision nutrient placement of the Orthman 1tRIPr and the proven dry fertilizer delivery system from Montag LIQUID FERTILIZER PACKAGE: Mfg.

  • Page 18: Additional Options (Scale Kit, Nurse Tank Hitch)

    ® Trimble GPS guidance systems. To upgrade your 1tRIPr XD to a Smart Implement Guidance system, contact your local Orthman dealer. For use only on dry tank packages, a scale kit is available to monitor tank capacity at all times through the field. The scale...

  • Page 19: Calibration

    SMART IMPLEMENT GUIDANCE SMART IMPLEMENT GUIDANCE PREPARATION AND SET UP PREPARATION AND SET UP (CONTINUED) Before using the Smart Implement Guidance system, be sure to read and understand the John Deere or Trimble guidance system operator’s manual. Only a trained DANGER technician should install and repair the guidance system.
  • Page 20 SMART IMPLEMENT GUIDANCE SMART IMPLEMENT GUIDANCE PREPARATION AND SET UP PREPARATION AND SET UP (CONTINUED) (CONTINUED) CALIBRATION (CONT.) CALIBRATION (CONT.) 2. Center the stoke of the steering hydraulic cylinder. 3. Center the wheels by adjusting the steering linkage struts. A. Fully extend the steering hydraulic cylinder out and keep in place. A.

  • Page 21: Hydraulics

    SMART IMPLEMENT GUIDANCE FIELD SETTINGS PREPARATION AND SET UP FIELD OPERATION (CONTINUED) DANGER PLACE MACHINE TOOLBAR COMPONENTS IN “FIELD READY” POSITION: CALIBRATION (CONT.) 4. Position the implement feedback sensor. AVOID CRUSHING. Do not stand between tractor and implement when connecting or disconnect- ing implement.
  • Page 22 FIELD SETTINGS FIELD SETTINGS FIELD OPERATION NARROW TRANSPORT TOOLBAR STANDS (CONTINUED) RIGID OPERATION. For Rigid operation in the field: With wings completely unfolded, move Rigid wing lock pin from Lock pin storage position and install into Rigid wing lock position. This will keep wing from floating up. NOTE: TOOLBAR WILL NOT BE ABLE TO FOLD WITH WINGS LOCKED DOWN. DANGER Lock pin storage position AVOID CRUSHING.

  • Page 23: Toolbar Height And Orientation

    FIELD SETTINGS FIELD SETTINGS TOOLBAR HEIGHT AND NT TOOLBAR FOLDING PROCESS ORIENTATION W A R N I N G PLACE TRACTOR IN PARK AND REMOVE KEY BEFORE WARNING DANGER DISMOUNTING TRACTOR TO ADJUST IMPLEMENT. AVOID CRUSHING. Make sure all personnel are clear of implement at all times implement is in motion.

  • Page 24: Hydraulics

    NOTES HYDRAULICS STANDARD MANIFOLD BLOCK IDENTIFICATION ® The 1tRIPr XD is equipped with a hydraulic manifold block located near the top link center mast plates, which directs oil to multiple cylinders that must perform together to accomplish a specific function. The hydraulic manifold block may be unique to the configuration of your machine. Narrow Transport (NT) machines are equipped with a different manifold block.

  • Page 25: Nt Manifold Block Identification

    HYDRAULICS HYDRAULICS STANDARD MACHINE FOLD NT MANIFOLD BLOCK IDENTIFICATION HYDRAULIC HOSE ROUTING ® The 1tRIPr XDNT is equipped with a hydraulic manifold block and a gear flow divider located near the top link center mast plates, which directs oil to multiple cylin- ®...

  • Page 26: Machine Lift Hydraulic Hose Routing

    HYDRAULICS HYDRAULICS NARROW TRANSPORT MACHINE FOLD MACHINE LIFT HYDRAULIC HOSE ROUTING HYDRAULIC HOSE ROUTING (STANDARD AND NT) TO LIFT CYLINDERS WITHIN STRINGER TONGUE LIFT CYLINDER MANIFOLD BLOCK FLOW DIVIDER HYDRAULIC MANIFOLD BLOCK LIFT CYLINDER HOSES ENTER THE FRONT AND EXIT THE REAR OF THE TOOLBAR STRINGERS TO OUTER WING AND LATCH CYLINDERS INTERNAL FOLD CYLINDERS...

  • Page 27: Troubleshooting

    HYDRAULICS TROUBLESHOOTING AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the DANGER ground, place tractor in park, turn off engine, and remove key. USE BAR STANDS TO SUPPORT THE IMPLEMENT. Park implement on a clean, dry, and level surface.

  • Page 28: Removal Of Internal Cylinder Assembly

    TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the AVOID CRUSHING.

  • Page 29: Machine Will Not Raise Or Lower

    TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the AVOID CRUSHING.

  • Page 30: Maintenance

    NOTES MAINTENANCE PRACTICE SAFE MAINTENANCE Proper maintenance is your responsibility. Maintenance neglect and/or poor maintenance practices can result in injury or death. Always use the proper tools to maintain implement. AVOID CRUSHING. WARNING Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key.

  • Page 31: Torque Specifications

    MAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS LUBRICATION Unified Inch Bolt and Screw Torque Values GREASE • Grease - use high quality multi-purpose grease. • Follow recommended 50 hour service interval illustrated below. SAE Grade 1 SAE Grade 2 SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2 Bolt or TONGUE HITCH MODULE...

  • Page 32: Lubrication

    MAINTENANCE MAINTENANCE LUBRICATION LUBRICATION GREASE GREASE • Grease - use high quality multi-purpose grease. • Grease - use high quality multi-purpose grease. • Follow recommended hourly service interval illustrated below. • Follow recommended hourly service interval illustrated below. SINGLE CYLINDER TOOLBARS DUAL CYLINDER TOOLBAR Wheel bearing Tongue Lift Cylinder pins...

  • Page 33: Implement Inspection

    • Follow recommended 50 hour service interval illustrated below. Contact your Orthman dealer for touch up paint. • Inspect all safety and Orthman decals and replace if missing or damaged. Contact your Orthman dealer for replacement decals. • Grease all zerks regardless of hourly interval prior to storage.

  • Page 34: Tongue Assembly

    NOTES PARTS IDENTIFICATION TONGUE ASSEMBLY Parts list located on the following page. 9 - 8 10 - 1...

  • Page 35: Toolbar Hinge Assembly

    PARTS IDENTIFICATION PARTS IDENTIFICATION TONGUE ASSEMBLY Part # Description Qty Notes Part # Description Qty Notes 348-196 Tongue Frame 196-373 Hydraulic Hose 1/2” 348-184 Tongue Module 198-326 Union 3/4MJ x 3/4MJ 348-183 Module Clamp 152-299 Hose Holder 100-156 Bolt 3/4” x 2”, Grade 5 100-115 Bolt 1/2”...

  • Page 36: Toolbar Center Section Assembly

    PARTS IDENTIFICATION PARTS IDENTIFICATION NT TOOLBAR CENTER SECTION ASSEMBLY TOOLBAR CENTER SECTION ASSEMBLY Part # Description Qty Notes Part # Description Qty Notes 303-746 Bar stand ---- 303-744 Bar stand ---- 303-846 ---- 303-846 ---- 104-065 Lynch pin ---- 104-065 Lynch pin ---- 134-097...

  • Page 37: Carrier Assembly

    NOTES PARTS IDENTIFICATION CARRIER ASSEMBLY Parts list located on the following page. 10 - 6 10 - 7...

  • Page 38: Nt Outer Wing Hinge Assembly

    PARTS IDENTIFICATION PARTS IDENTIFICATION NT OUTER WING HINGE ASSEMBLY WING LATCH IDENTIFICATION CARRIER ASSEMBLY Key Part # Description Qty Notes Key Part # Description Qty Notes 100-116 Bolt 1/2”-13 x 1 1/2” Main Frame Identification Only 108-020 Lock Washer 1/2” 348-448 Carrier Mount 108-001 Flat Washer 1/2”...

  • Page 39: Small Wheel And Axle Package

    PARTS IDENTIFICATION PARTS IDENTIFICATION NT OUTER WING HINGE ASSEMBLY Part # Description Qty Notes Part # Description Qty Notes 351-331 Hnge Pin ---- 104-193 ---- 100-222 Stay bolt 1/2” x 3 1/2” 104-024 Cotter pin ---- 102-028 Lock nut 1/2” 351-740 Bushing ----...

  • Page 40: Large Wheel And Axle Package

    1” 120-084 Bearing Large 102-111 Hex Nut 1” 120-087 Race Large 190-160 Tracks and Axle Pins Contact the Orthman parts department for individual replacement parts. 100-104 Bolt 5/16”/18 x 1/2” 150-142 Seal ------ 352-272 LH Axle Mount ---- 150-034 Dust Cap...

  • Page 41: Standard Internal Fold Assembly

    Part # Description Qty Notes 301-802 Guide wheel 5/8” thick (for 1/2” wall bars) 190-161 Tracks, Axle Pin, and Struts Contact the Orthman parts department for individual replacement parts. 194-499 Cylinder 4” x 24” 317-714 Spacer 352-252 LH Axle Mount...

  • Page 42: Nt Mid-Wing Internal Fold Assembly

    PARTS IDENTIFICATION PARTS IDENTIFICATION NT OUTER WING FOLD LINKAGE ASSEMBLY NT MID-WING INTERNAL FOLD ASSEMBLY Key Part # Description Qty Notes Key Part # Description Qty Notes 100-115 Bolt 1/2” x 1 1/4”, Grade 5 134-047 Bushing, split 1 3/4” x 1 1/2” x 5/8” 100-125 Bolt 1/2”...

  • Page 43: Hydraulic Cylinder (Wing Fold)

    PARTS IDENTIFICATION PARTS IDENTIFICATION NT OUTER WING FOLD LINKAGE ASSEMBLY Key Part # Description Qty Notes Key Part # Description Qty Notes 194-498 Cylinder ---- 312-082 Bushing 2 1/16” length 340-078 Adaptor 9/16-18MB x 9/16MJ 390-070 Lock Pin ---- 301-500 Cylinder Pin ---- 104-022 Cotter pin ----...

  • Page 44: Hydraulic Cylinder (Machine Lift)

    PARTS IDENTIFICATION PARTS IDENTIFICATION STANDARD HYDRAULIC MANIFOLD ASSEMBLY Part # Description Qty Notes 180-332 Manifold block no fittings 198-078 Adaptor 3/4 - 16MB - 9/16-18MJ 198-210 Plug 3/4 - 16MB 198-089 Elbow 3/4 - 16MB - 3/4 - 16MJ 100-215 Bolt 3/8 - 16 x 5 1/2 GR.

  • Page 45: Nt Hydraulic Manifold/Gear Flow Divider Assembly

    PARTS IDENTIFICATION PARTS IDENTIFICATION HYDRAULIC HOSE IDENTIFICATION (STANDARD WING FOLD) RIGHT SIDE/FRONT VIEW FRONT/LEFT SIDE VIEW TOOLBAR MANIFOLD BLOCK RH WING FOLD CYLINDERS LH WING FOLD CYLINDERS NT HYDRAULIC MANIFOLD/GEAR FLOW DIVIDER ASSEMBLY Part # Description Qty Notes 180-310 Manifold block no fittings 180-289 Gear Flow Divider...

  • Page 46: Hydraulic Hose Identification - Narrow Transport Wing Fold

    PARTS IDENTIFICATION PARTS IDENTIFICATION HYDRAULIC HOSE IDENTIFICATION (NARROW TRANSPORT WING FOLD) OUTER WING CYLINDER MID WING FOLD CYLINDERS STANDARD WING FOLD HYDRAULIC HOSES Part # Machine Configuration Qty Notes 8R30 301-454 1/4” x 48”; Wing Extend Hyd. Hose End fittings 9/16FJX x 9/16FJX 8R30 196-112...
  • Page 47 PARTS IDENTIFICATION PARTS IDENTIFICATION HYDRAULIC HOSE IDENTIFICATION (MACHINE LIFT) NARROW TRANSPORT TOOLBAR HYDRAULIC HOSE Machine Part # Qty Notes Machine Part # Qty Notes RH LIFT CYLINDER LH LIFT CYLINDER 16R30NT Fold Divider to Tee (LH Fold Divider to Tee (LH A 12R30NT 320-317 18”...

  • Page 48: Smart Implement Guidance Steering Components

    PARTS IDENTIFICATION PARTS IDENTIFICATION MACHINE LIFT HYDRAULIC HOSES Part # Machine Configuration Qty Notes 196-561 1/2” x 27”; Tongue Cylinder Hoses End fittings 9/16FJX x 9/16FJX 17 18 196-352 1/2” x 132”; Machine Lift Cylinder Hoses End fittings 9/16FJX x 9/16FJX SMART IMPLEMENT GUIDANCE STEERING COMPONENTS Part # Description...

  • Page 49: Steerable Wheel And Axle Assembly (Small Wheel)

    PARTS IDENTIFICATION PARTS IDENTIFICATION STEERABLE WHEEL AND AXLE ASSEMBLY (SMALL WHEEL) Part # Description Qty Notes SMART IMPLEMENT GUIDANCE TOOLBAR COMPONENTS 190-100 Tire and Rim (LH and RH) 14.9R46 Tires package 348-505 Knuckle mount ---- Part # Description Qty Notes 100-116 Bolt 1/2”...

  • Page 50: Steerable Wheel And Axle Assembly (Large Wheel)

    PARTS IDENTIFICATION PARTS IDENTIFICATION STEERABLE WHEEL AND AXLE ASSEMBLY (LARGE WHEEL) Part # Description Qty Notes 190-148 Tire and Rim (LH and RH) 480/80R50 Tires package 348-482 Knuckle mount ---- 100-116 Bolt 1/2” x 1 1/2” 108-020 Lock washer 1/2” LIGHT BRACKET ASSEMBLY 108-009 Flat washer...

  • Page 51: Light Kit Assembly

    108-022 Lock washer 3/4” 152-850 XD Light Kit Includes all parts in above. Cobo brand 108-009 Flat washer 1/2” 102-009 Nut 3/4” Call the Orthman parts department for individual replacement lights. 152-027 Bumper ---- 10 - 34 10 - 35...

  • Page 52: Dry Fertilizer Package Assembly

    PARTS IDENTIFICATION NOTES DRY FERTILIZER PACKAGE ASSEMBLY Key Part # Description Qty Notes 348-710 Tank Assembly 6 Ton/ 8 Row* 348-711 Tank Assembly 9 Ton/ 8 Row* 348-712 Tank Assembly 6 Ton/ 12 Row* 348-713 Tank Assembly 9 Ton/ 12 Row* 348-714 Tank Assembly 6 Ton/ 16 Row* 348-715 Tank Assembly...
  • Page 53 NOTES Orthman Manufacturing Lexington, NE 68850 USA orthman.com 10 - 38...

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