Orthman 1tRIPr Operator's Manual
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Orthman 1tRIPr Operator's Manual

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125-000-01
1tRIPr
Operator's Manual

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Summary of Contents for Orthman 1tRIPr

  • Page 1 125-000-01 1tRIPr Operator’s Manual...
  • Page 2 INTRODUCTION E A N L A G E M E T T I L L A C P L A N N T P T R I E P R E N N U C I S I O P R E Made in the U.S.A.
  • Page 3 1tRIP . The 1tRIPr® row unit wraparound mount and parallel linkage provide a durable row unit foundation. The strong foundation, teamed with Orthman’s rigid, folding, or stacking toolbars, provides supreme implement strength.
  • Page 4 We would like to thank you for placing your confidence in Orthman Mfg., Inc. Your 1tRIPr® is manufactured to meet the highest standards and is built with precision and strength to increase your agricultural operation’s dependability and profitability.
  • Page 5 Orthman Mfg., Inc. warrants the parts it manufactures to be free from defects in material or workmanship for a period of ninety (90) days from the date of delivery of the product(s) to the original user.

  • Page 6: Table Of Contents

    Orthman Serial T ab ...........................2 - 10 PREPARATION AND SETUP Shipping Configuration ..........................3 - 1 Preparing the 1tRIPr® - Implement-to-T ractor Connection ................3 - 2 Standard Row UnitComponent Identification ....................3 - 3 TOOLING OPTIONS AND INSTALLATION Rolling Basket Assembly - Installation ......................4 - 1 Mole Shank Assembly..........................4 - 2...

  • Page 7: Introduction

    INTRODUCTION TABLE OF CONTENTS FIELD SETTINGS T oolbar Height and Orientation ........................5 - 1 Row Unit Depth ............................5 - 2 Row Unit Down Pressure ..........................5 - 3 T rash Opener Assembly Depth ........................5 - 4 T rash Opener Assembly Width ........................5 - 5 Tillage Shank (mole shank and mole knife) Assembly Depth ..............5 - 6 Wavy Coulter Assembly Depth and Width ....................5 - 8 Wavy Coulter Assembly Fore and Aft ......................5 - 9...
  • Page 8 If you do not understand any content in this manual or need assis- tance, contact your Orthman dealer. (Orthman Manufacturing Inc. - 75765 Rd. 435 - Lexington, NE 68850 - (308) 324-4654) EQUIPMENT SAFETY GUIDELINES Operator safety is the primary concern when designing an Orthman implement. Orthman integrates as many safety features into the implement as possible.
  • Page 9 SAFETY INFORMATION BE AWARE OF SIGNAL WORDS SIGNAL WORDS designate a degree or level of HAZARD seriousness. These signal words include: DANGER indicates a hazardous situation that, if not avoided, will result in death or D A N G E R serious injury.
  • Page 10 Comply with state and local laws governing implement safety lighting. • A safety lighting package, conforming to implement lighting standard ANSI/ASAE S279.12, if not supplied with, is available for addition to your equipment. Contact your Orthman dealer for safety lighting package information. Refer to toolbar operator’s manual for safety lighting package installation and adjustment.

  • Page 11: Safe Operation - No Riders

    SAFETY INFORMATION SAFE OPERATION C A U T I O N READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS MANUAL BEFORE OPERATING OR SERVICING IMPLEMENT . Implement is to be operated by qualified per- sonnel only. Never let children operate implement. A complete understanding of safety precautions, operation, and maintenance is mandatory before implement use.

  • Page 12: Practice Safe Maintenance

    SAFETY INFORMATION PRACTICE SAFE MAINTENANCE Proper maintenance is your responsibility. Maintenance neglect and/or poor maintenance W A R N I N G practices can result in injury or death. Always use the proper tools to maintain implement. AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key.
  • Page 13 SAFETY INFORMATION PRACTICE SAFE MAINTENANCE • Never operate a combustion engine in an enclosed area. Make sure there is adequate D A N G E R ventilation. Exhaust fumes can cause asphyxiation. • Service tires safely. Tire and rim separation can result in serious injury or death. Do not D A N G E R over inflate tires.
  • Page 14 SAFETY INFORMATION ANHYDROUS AMMONIA - NH LIQUID FERTILIZER ANHYDROUS AMMONIA (NH ) AND LIQUID FERTILIZER APPEARS HARMLESS. D A N G E R DIRECT EXPOSURE TO NH OR LIQUID FERTILIZER IS EXTREMEL Y DANGEROUS AND CAN RESUL T IN INJURY AND/OR DEATH. •...

  • Page 15: Safety Decals

    Refer to this safety information section for proper decal placement. I M PO R TA N T Equipment operators should understand the enclosed manual before operating this equipment. Replacement manual, call 308-324-4654 Orthman Mfg., Inc. - 75765 Rd. 435 - Lexington, NE 68850 153-101 (manual enclosure) 153-152...

  • Page 16: Orthman Decals

    SAFETY INFORMATION ORTHMAN DECALS 153-000 (front right and rear left of toolbar) 153-194 (front left and rear right of toolbar) 153-193 (outer side of outer row units) Made in the U.S.A. 2 - 9...

  • Page 17: Orthman Serial T Ab

    SAFETY INFORMATION ORTHMAN SERIAL TAG The Orthman serial tag contains valuable information. The model and serial numbers pro- vide Orthman dealers and the Orthman Service Department with the exact specifications of your implement if any warranty or service issues need to be addressed.

  • Page 18: Preparation And Setup

    153 - 045 Prior to off-season storage, it is recommended to restore the 1tRIPr® row units to the ship- ping configuration illustrated above to avoid placing weight on the trash opener or tillage shank assembly. When storing in-season, lower implement very slowly to avoid sharp impact between the storage surface and the tillage shank assembly foot piece.
  • Page 19 Field adjustments are illustrated and explained in the field settings section of this manual. If an Orthman toolbar is used in conjunction with 1tRIPr® row units, be sure to consult the toolbar operator’s manual before attempting to operate the implement. Read and under- stand operator manuals for machinery used in conjunction with the 1tRIPr®.

  • Page 20: Standard Row Unitcomponent Identification

    NOTE: Right and left as illustrated above and referenced from this point on, is determined by facing the same direction the implement will travel while in use. 1. TOOLBAR. Proven Orthman toolbar design provides unmatched strength. 2. MOUNT . A wrap- around mount provides a long lasting row unit foundation.

  • Page 22: Tooling Options And Installation

    TOOLING OPTIONS AND INSTALLATION ROLLING BASKET ASSEMBLY An optional rolling basket assembly is available to complement the 1tRIPr® row unit. Roll- ing baskets reduce clod size, retain existing soil moisture, firm, and complete the optimum seedbed. The rolling basket is mounted to the rear of the row unit tail section.

  • Page 23: Mole Shank Assembly

    If combining strip-tillage and planting operations with a Combo Caddy or attachment package, lateral offset of the 1tRIPr® row unit relative to seed placement is recommended to allow fertilizer placement without detriment to seed germination. Depth Indicator...

  • Page 24: Mole Knife Assembly

    If combining strip-tillage and planting operations with a Combo Caddy or attachment package, lateral offset of the 1tRIPr® row unit relative to seed placement is recommended to allow fertilizer placement without detriment to seed germination. Depth Indicator 1”...
  • Page 25 TOOLING OPTIONS AND INSTALLATION INSTALLATION TILLAGE SHANK ASSEMBLY (MOLE SHANK AND MOLE KNIFE) AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement D A N G E R to support blocks to attain proper shank installation height, place tractor in park, turn off engine, and remove key.
  • Page 26 TOOLING OPTIONS AND INSTALLATION INSTALLATION MOLE SHANK ASSEMBLY FERTILIZER TUBE If you choose to apply NH or liquid fertilizer, it is advisable to consult documented D A N G E R information regarding safe handling and application of NH or liquid fertilizer. Refer to recognized sources.
  • Page 27 TOOLING OPTIONS AND INSTALLATION INSTALLATION MOLE SHANK ASSEMBLY ADJUSTABLE DRY D A N G E R FERTILIZER BOOT If you choose to apply NH or liquid fertilizer, or dry fertilizer it is advisable to consult documented information regarding safe handling and application of NH or liquid fertilizer.
  • Page 28 The Air Diffuser and mount package comes from Orthman Manufacturing ready to install on the left side of the 1tRIPr® row unit tail. Diffuser mount will need to be removed from the diffuser and flipped over to be installed on the right side.
  • Page 29 3. Align desired roll pin holes and fertilizer tube mount tab. 4. Insert roll pin through side plate roll pin holes and fertilizer tube mount tab to secure fertilizer tube. NOTE: Contact your Orthman dealer for additional fertilizer tubes to place fertilizer at two depths. Made in the U.S.A.
  • Page 30 This helps protect the shank and wavy coulter tooling. The Automatic Reset “AR” Linkage will be installed on your 1tRIPr® machine from the factory if ordered with that option. The AR Linkage can also be ordered as a package and adapted to any standard row unit made in 2009 or later.
  • Page 31 Remove buildup of grease, oil, or debris prior to adjusting. 3. T o install the main pivot bolt and crush sleeve, the tail section of the 1tRIPr® row unit will have to be removed. Be sure to use a safe, adequate lifting device. It may be easier to manipulate the tail section of the row unit with the tillage shank in a raised position.
  • Page 32 TOOLING OPTIONS AND INSTALLATION Main pivot hex collar Made in the U.S.A. 4 - 11...
  • Page 33 TOOLING OPTIONS AND INSTALLATION AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key. D A N G E R USE BAR STANDS TO SUPPORT THE IMPLEMENT . Park implement on a clean, dry, and level surface.
  • Page 34 TOOLING OPTIONS AND INSTALLATION AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key. D A N G E R USE BAR STANDS TO SUPPORT THE IMPLEMENT . Park implement on a clean, dry, and level surface.

  • Page 36: Field Settings

    FIELD SETTINGS TOOLBAR HEIGHT AND ORIENTATION W A R N I N G PLACE TRACTOR IN PARK AND REMOVE KEY BEFORE DISMOUNTING TRACTOR TO ADJUST IMPLEMENT . NEVER ALLOW RIDERS ON TRACTOR OR IMPLEMENT . Riders hinder operator visibility and can be thrown from the implement and/or be struck by foreign objects resulting in injury W A R N I N G or death.

  • Page 37: Row Unit Depth

    FIELD SETTINGS TOOLBAR HEIGHT AND W A R N I N G ORIENTATION PLACE TRACTOR IN PARK AND REMOVE KEY BEFORE DISMOUNTING TRACTOR TO ADJUST IMPLEMENT . NEVER ALLOW RIDERS ON TRACTOR OR IMPLEMENT . Riders hinder operator visibility and can be thrown from the implement and/or be struck by foreign objects resulting in injury W A R N I N G or death.

  • Page 38: Row Unit Down Pressure

    If a rigid toolbar is used with the 1tRIPr® row units, down pressure adjustment between row units typically varies slightly. If a folding or stacking toolbar is used, wing sections tend to float upward, unless mechanically restrained.

  • Page 39: Trash Opener Assembly Depth

    FIELD SETTINGS TRASH OPENER ASSEMBLY DEPTH The trash opener assembly reduces field residue directly behind the depth band coulter assembly prior to the arrival of rearward tooling. The trash opener assembly can be vertically pin adjusted in 1/4 inch increments. D A N G E R AVOID CRUSHING.

  • Page 40: Trash Opener Assembly Width

    FIELD SETTINGS TRASH OPENER ASSEMBLY WIDTH The trash opener assembly reduces field residue directly behind the depth band coulter assembly prior to the arrival of rearward tooling. The trash opener assembly can be adjusted fore and aft. The trash opener width can be adjusted. AVOID CRUSHING.

  • Page 41: Tillage Shank (Mole Shank And Mole Knife) Assembly Depth

    FIELD SETTINGS TILLAGE SHANK ASSEMBLY DEPTH (MOLE SHANK OR MOLE KNIFE) Inset The mole shank assembly or mole knife assembly shatters the root zone compacted layer while placing fertilizer at two precision depths, if desired. Once compacted layer depth and thickness is researched and established, tillage shank assembly depth is adjusted accordingly.
  • Page 42 FIELD SETTINGS TILLAGE SHANK ASSEMBLY DEPTH (MOLE SHANK OR MOLE KNIFE) D A N G E R AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key. USE BAR STANDS TO SUPPORT THE IMPLEMENT .

  • Page 43: Wavy Coulter Assembly Depth And Width

    FIELD SETTINGS WAVY COULTER ASSEMBLY DEPTH AND WIDTH Wavy coulter assemblies provide “lift and pinch” action to incorporate field residue, till, and D A N G E R firm the seedbed. AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key.

  • Page 44: Wavy Coulter Assembly Fore And Aft

    (RIGHT HAND WAVY COUL TER PICTURED) C A U T I O N NOTE: If utilizing a Combo Caddy and the 1tRIPr® row units are mounted to a double Be extremely careful working toolbar, the wavy coulters near the Combo Caddy lift wheels must occupy the forward around unshielded sharp edges.

  • Page 45: Rolling Basket Down Pressure

    ROLLING BASKET DOWN PRESSURE An optional rolling basket assembly is available to complement the 1tRIPr® row unit. Rolling baskets reduce clod size to decrease soil variability, retain existing soil moisture, firm, and complete the optimum seedbed. Rolling baskets are mounted to the rear of the row unit tail section.

  • Page 46: Standard Shear Bolt Protected Tail

    Remove buildup of grease, oil, or debris prior to adjusting. The Standard 1tRIPr® row unit comes with a shear bolt protected tail. The tail is mounted to the main frame with two bolts. The lower bolt is a ½” coarse thread by 3” long grade 5 bolt.
  • Page 47 At that time the operator should stop and replace the shear bolt. Use a ½” by 3” long bolt. Orthman recommends using a grade 5. A grade 2 bolt can be used, but the opera- tor must be aware that a grade 2 could shear too easily, and a softer grade 2 bolt may deform or bend instead of shear off clean.

  • Page 48: Adjustable Liquid Tubes

    Refer to recognized sources. (pg. 2 - 7) The Orthman 1tRIPr® Mole Shank Assembly can be used to place fertilizer at 2 different depths simultaneously, and depending on your fertilizer setup could be used to apply 2 different rates of fertilizer in the strip at precisely 2 different depths.
  • Page 49 Refer to recognized sources. (pg. 2 - 7) The 1tRIPr® tail has routing holes that can be used for liquid or NH3 fertilizer tube routing. A front and back hole on each side of the tail allows for dual tubes to be held in place.

  • Page 50: Adjustable Dry Fertilizer Boot

    Refer to recognized sources. (pg. 2 - 7) The Orthman 1tRIPr® Mole Shank Assembly can also be used to place fertilizer at 2 different depths simultaneously with one of those options being dry fertilizer. The Adjust- able Dry Fertilizer Boot and be used for applying dry fertilizer under the ground at various depths, and can also be used in conjunction with one liquid fertilizer tube.
  • Page 51 This is due to the fact that the purchaser of an Orthman Atlas Cart may already own an older version of the 1tRIPr® machine that does not have the diffuser mount holes in the tail.

  • Page 52: Automatic Reset Linkage

    When the obstacle is passed over, four powerful reset springs, will drive the 1tRIPr® shank back into the ground, in most conditions. The Automatic Reset Linkage helps to protect valuable tooling from breaking and bending in rough and rocky soil conditions.
  • Page 53 The closer point “C” is to that line the more difficult it is to trip. The further away point “C” is from that line the easier it is to trip. Our factory setting from Orthman Mfg. puts this point “C” further from that line so it trips easily. Our factory setting (or distance “X” is ¾”) Operators are encouraged to adjust this setting by loosening the jam nut under point “C”...
  • Page 54 FIELD SETTINGS The preset tension in the four reset springs will affect two things. The amount of force available to drive the shank back into the ground from the tripped position, and the amount of force required to trip the linkage. A higher spring tension will increase both of these.
  • Page 55 AR linkage setting that works well for you. The standard version of the 1tRIPr® without the AR linkage is equipped with a shear bolt (pg. 5-11, 5-12). The amount of force it takes to shear this bolt is slightly over 8,000 lbs.

  • Page 56: Troubleshooting

    3. Raise wavy coulter assemblies. Wavy coulters can act as a “footprint” and prevent soil penetration. (pg. 5 - 8) 4. If a rigid toolbar is used with the 1tRIPr® row units, down pressure adjustment between row units typically varies slightly. If a folding or stacking toolbar is used, wing sec- tions tend to float upward, unless mechanically restrained.

  • Page 57: Row Unit Plugs With Field Residue Between The Depth Band Coulter Assembly And Trash Opener Assembly

    153 - 045 2. Wet or damp field conditions can adversely affect the performance of the 1tRIPr® row C A U T I O N unit. Typically, wet or damp field conditions do not allow residue to pass through the row unit as effectively as drier conditions.

  • Page 58: Row Unit Plugs With Field Residue Between The Trash Opener Assembly And Tillage Shank

    Slower ground speeds generally reduce plugging by allowing residue to smoothly pass through row unit tooling. 4. Wet or damp field conditions can adversely effect the performance of the 1tRIPr® row unit. Typically, wet or damp field conditions do not allow residue to pass through the row unit as effectively as drier conditions.

  • Page 59: Row Unit Plugs With Field Residue Between The Tillage Shank And Wavy Coulters

    Slower ground speeds generally reduce plugging by allowing residue to smoothly pass through row unit tooling. 4. Wet or damp field conditions can adversely effect the performance of the 1tRIPr® row unit. Typically, wet or damp field conditions do not allow residue to pass through the row unit as effectively as drier conditions.

  • Page 60: Field Residue Plugs Between Row Units

    5. Wet or damp field conditions can adversely effect the performance of the 1tRIPr® row unit. Typically, wet or damp field conditions do not allow residue to pass through the row unit as effectively as drier conditions.
  • Page 61 TROUBLESHOOTING TROUBLESHOOTING AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement D A N G E R to the ground, place tractor in park, turn off engine, and remove key. USE BAR STANDS TO SUPPORT THE IMPLEMENT . Park implement on a clean, dry, and level surface.

  • Page 63: Parts Identification

    PARTS IDENTIFICATION ROW UNIT ASSEMBLY (parts list on next page) Made in the U.S.A. 7 - 1...
  • Page 64 PARTS IDENTIFICATION ROW UNIT ASSEMBLY (diagram on previous page) Part # Description Qty. Notes 387-070 Mount & Parallel Linkage Assembly see breakdown on page 7 - 3 385-943 Depth Band Coulter & Hub Assembly see breakdown on page 7 - 4 387-051 Row Cleaner Assembly see breakdown on page 7 - 5...

  • Page 65: Mount And Parallel Linkage Assembly

    PARTS IDENTIFICATION MOUNT AND PARALLEL LINKAGE ASSEMBLY Part # Description Qty. Notes Part # Description Qty. Notes 100-176 Bolt 3/4” x 10 1/2” , Grade 8 100-288 Bolt 1/2” x 3 1/2” Full thread, 385-140 Bushing 1”OD x 3/4”ID x 8” 102-007 1/2”...

  • Page 66: Depth Band Coulter Assembly

    PARTS IDENTIFICATION 385-943 Assembly DEPTH BAND COULTER ASSEMBLY Part # Description Qty. Notes 100-118 Bolt 1/2” x 2” , Grade 5 385-950 Hub assembly 4 bolt, 3/4 bolt hub Includes items # 3 and 4 120-041 Bearing 3/4” ID x 1.8505 OD bearing 385-945 Spacer 1 1/4 OD x .813 ID x 5.768 long...

  • Page 67: Row Cleaner Assembly

    PARTS IDENTIFICATION 387-038 Assembly ROW CLEANER ASSEMBLY Part # Description Qty. Notes Part # Description Qty. Notes 100-472 Bolt 3/4” x 4 1/4” , Grade 5 104-061 Snap ring 2 3/8” Internal housing 102-031 Lock Nut 3/4” 387-127 Bushing 5/8” long 100-004 Carriage Bolt 3/8”...

  • Page 68: Mole Shank Assembly

    PARTS IDENTIFICATION 387-050 MOLE SHANK ASSEMBLY Part # Description Qty. Notes Part # Description Qty. Notes 387-130 Shank 1” x 4” Mole Shank 108-017 Lock washer 5/16” 164-054 Mole Point 1 1/16” Wide Footpiece 102-004 5/16” 104-008 Roll Pin 5/16 x 1 3/4 Spiral 635-016 Dry Boot Package Includes Items #4, 14 &...

  • Page 69: Mole Knife Assembly

    PARTS IDENTIFICATION 635-014 dashed line 635-017 dotted line MOLE KNIFE ASSEMBLY Part # Description Qty. Notes Part # Description Qty. Notes 385-552 Chemical Tube 100-121 Bolt 1/2” x 2 3/4” , Grade 5 317-301 Adaptor plate Left (only available in pkg #14) 108-020 Lock Washer 1/2”...

  • Page 70: Wavy Coulter Assembly

    PARTS IDENTIFICATION WAVY COULTER ASSEMBLY Part # Description Qty. Notes Part # Description Qty. Notes 100-004 Carriage Bolt 3/8” x 1” , Grade 5 102-009 3/4” , Grade 5 102-027 Lock Nut 3/8” 312-319 Hub Assembly Includes items #11 & 12 166-040 Wavy Coulter 17 1/2”...

  • Page 71: Trip Linkage Assembly

    PARTS IDENTIFICATION TRIP LINKAGE ASSEMBLY Part # Description Qty. Notes Part # Description Qty. Notes 385-808 Bottom linkage 104-039 Roll pin 5/16” x 1 1/4” Spiral 100-602 Bolt 5/8 Fine thread x 1 1/2” Full thread 385-843 Sleeve 102-163 Jam nut 5/8 Fine thread 340-029 Plug...

  • Page 72: Rolling Basket Assembly

    PARTS IDENTIFICATION ROLLING BASKET ASSEMBLY Part # Description Qty. Notes Part # Description Qty. Notes 327-201 Standard frame for 14” W basket 100-058 Carriage bolt 1/2” x 1 1/2” , Grade 5 327-212 Basket Frame Wide basket frame for 20” W basket 100-226 Bolt 1/2”...

  • Page 74: Maintenance

    MAINTENANCE PRACTICE SAFE MAINTENANCE Proper maintenance is your responsibility. Maintenance neglect and/or poor maintenance practices can result in injury or death. Always use the proper tools to maintain implement. W A R N I N G AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key.
  • Page 75 • When replacement parts are necessary for periodic maintenance and servicing, genu- ine factory replacement parts must be used to restore implement to original specifica- tions. Replace broken or worn parts immediately. Contact your Orthman dealer for replacement parts. • During break-in (40 hours), check hardware for proper torque every 10 to 20 hours.

  • Page 76: Torque Specifications

    MAINTENANCE TORQUE SPECIFICATIONS RECOMMENDED DRY BOLT TORQUE SAE GRADE 5 Bolt Size ft. - lb. 7/16 9/16 1-1/8 1-1/4 1200 SAE GRADE 8 Bolt Size ft. - lb. 7/16 9/16 1-1/8 1075 1-1/4 1500 Made in the U.S.A. 8 - 3...

  • Page 77: Implement Storage

    MAINTENANCE IMPLEMENT STORAGE • Clean and touch up paint seasonally to avoid corrosion and rust. Contact your Orthman dealer for touch up paint. • Inspect all safety and Orthman decals and replace if missing or damaged. Contact your Orthman dealer for replacement decals. (pg. 2 - 8, 2-9) •...

  • Page 78: Notes

    NOTES Made in the U.S.A. 8 - 5...

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