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TRACKER IV IMPLEMENT GUIDANCE SYSTEM OPERA TOR’S MANUAL ORTHMAN MANUFACTURING INCORPORA TED STILL THE STRONGEST ORTHMAN MFG. INC. 75765 RD. 435 LEXINGTON, NE 68850 OM07-12-01...
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Move to a safe place. Lightening, hail and tornadoes are unpredictable. Orthman Manufacturing, Inc. does not limit the potential effects or injuries nor prevention measures to those listed above. They are provided solely as a guideline to making your farm life safer. Always consult your Owner/Operators Manual for specific tool and equipment safety requirements.
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The Benefits of Improved Safety and Health Practices Orthman Manufacturing Provides this document in the hope that everyone that has a job to do, does it SAFELY. Our goal and yours should be to end each day in the best possible health. Better safety and health practices reduce fatalities, injuries, and illnesses as well as associated costs such as workers’...
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(6-Blade Tracker IV Guidance System mounted to a 1900 Series Planter Toolbar) The Tracker IV frame consists of a 5” x 7” x 3/8” wall cross tube positioned similar to that of the existing toolbar. A spindle, yoke, and steering blade are then assembled allowing the steering blade to protrude into the ground surface.
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The console remote probe button allows the operator to raise and lower the probing device at any time. The Tracker IV feedback sensor is simultaneously receiving information in regards to the position of the steering blades. This information is also being continuously sent to the console.
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The Tracker IV is designed to improve the field accuracy of the implement operator. The Tracker IV is able to be utilized on an array of implements to increase operator ease on multiple platforms. (2-Blade Tracker IV Guidance System mounted to a 6 row 30” Orthman 1tRIPr)
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Orthman Mfg., Inc. warrants the parts it manufactures to be free from defects in material or workmanship for a period of ninety (90) days from the date of delivery of the product(s) to the original user. Products not manufactured, but supplied by Orthman Mfg., Inc. on Orthman products, are subject to, conform with, and are limited to the warranty of our suppliers.
Electrical Component Routing.......................3 - 5 PREPARATION AND SETUP Mounting Arm Clamp to Toolbar Installation................4 - 1 Mounting Arm Clamp to Toolbar and 5 x 7 Orthman Hitch Installation........4 - 3 Arm to Clamp Installation.......................4 - 5 Turnbuckle Installation........................4 - 6 Blade and Hub Assembly Installation...................4 - 8...
Field Service Diagnostic Modes......................7 - 5 PARTS IDENTIFICATION Tracker Arm Clamp for 7 x 7 Toolbar....................8 - 1 Tracker Arm Clamp for 7 x 7 Toolbar and Orthman 5 x 7 Hitch..........8 - 2 Standard Turnbuckle........................8 - 3 Cushion Turnbuckle..........................8 - 4 Arm Assemblies..........................8 - 5...
TRACKER IV SAFETY INFORMA TION ORANGE YELLOW USE BAR STANDS AND CYLINDER STOPS TO SUPPORT THE IMPLEMENT. D A N G E R Store implement on a clean, dry, and level surface. An uneven surface could cause implement to shift or fall, resulting in injury or death, as well as implement damage.
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SAFETY INFORMA TION Operator safety is the primary concern when designing an Orthman implement. Orthman integrates as many safety features into the implement as possible. You can avoid many hazards and possible accidents by observing precautions in this safety section.
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TRACKER IV SAFETY INFORMA TION SAFE TRANSPORT Engage transport locking devices and cylinder stops prior to transport. Plan your route to avoid traffic. Yield to traffic in all situations. Maximum transport speed is 20 mph (32 kph). Various conditions will require reduced speed.
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NEVER ALLOW RIDERS ON TRACTOR OR IMPLEMENT. Riders hinder operator visibility and can W A R N I N G be thrown from the implement and/or be struck by foreign objects resulting in injury or death. TRACKER IV Made in the U.S.A.
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TRACKER IV PRACTICE SAFE MAINTENANCE Proper maintenance is your responsibility. Maintenance neglect and/or poor maintenance practices can result in injury or death. Always use the proper tools to maintain implement. AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement to the ground, place tractor in park, turn off engine, and remove key.
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fire department. Wear protective clothing and equipment. Wear clothing appropriate for the situation. Protect your eyes, ears, hands, and feet with the use of protective goggles, ear plugs, gloves, boots, etc. TRACKER IV 2 - 6 Made in the U.S.A.
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TRACKER IV SAFETY INFORMA TION ANHYDROUS AMMONIA - LIQUID FERTILIZER Lift assist wheels can be accessorized with cross tube packages often utlized to pull nurse tanks in order to incorporate fertilization within the particular application. ANHYDROUS AMMONIA (NH ) AND LIQUID FERTILIZER APPEARS HARMLESS.
To install decals: Thoroughly clean area where decal is to be placed and attach decal void of bubbles. Refer to this safety information section for proper decal placement. Decal illustrations below pertain to all Tracker IV’s regardless of blade quantity. 153-173...
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153-045.indd 1 11/10/2005 11:53:02 AM Equipment operators should understand the enclosed manual before operating this equipment. Replacement manual, call 308-324-4654 Orthman Mfg., Inc. - 75765 Rd. 435 - Lexington, NE 68850 153-101 (manual enclosure) IMPLEMENT GUIDANCE SYSTEM Made in the U.S.A.
Tracker IV prior to installation or servicing of any implement components. The majority of the Tracker IV is assembled at Orthman Mfg,. Inc. To ensure safe and efficient transport from the manufacturer, various attachments may need to be installed upon delivery.
8. Spindle (not visible) 9. Long Tie Rod (1 pictured) 2. Hitch Clamp (4 pictured) 3. Orthman Toolbar (rigid) (primary implement toolbar) 10. Probe Box (mounts to front of primary implement toolbar) 11. Console (mounts in tractor cab) 4. Arm Mount Assembly (2) 5.
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8. Spindle (not visible) 9. Long Tie Rod (1 pictured) 2. Hitch Clamp (4 pictured) 3. Orthman Toolbar (rigid) (primary implement toolbar) 10. Probe Box (mounts to front of primary implement toolbar) 11. Console (mounts in tractor cab) 4. Arm Mount Assembly (2) 5.
TRACKER IV MAJOR COMPONENT IDENTIFICATION ELECTRICAL COMPONENT IDENTIFICA TION TRACKER IV 1. Console and Power Cable 2. Power Cable (not needed if using courtesy outlet in cab as power source into console) 3. Probe Box Extension Cable 4. Feedback Extension Cable 5.
If the Tracker include corner braces, be sure to mount the arms accordingly, allowing for ample Tracker frame area for corner brace mounting. Orthman hitch clamps may have to be moved to obtain optimum Tracker arm mounting position.
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MOUNTING ARM CLAMP TO TOOLBAR INSTALLATION D A N G E R TRACKER IV Made in the U.S.A.
If the Tracker include corner braces, be sure to mount the arms accordingly, allowing for ample Tracker frame area for corner brace mounting. Orthman hitch clamps may have to be moved to obtain optimum Tracker arm mounting position.
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MOUNTING ARM CLAMP TO TOOLBAR INSTALLATION D A N G E R TRACKER IV Made in the U.S.A.
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TRACKER IV PREPARATION AND SETUP AVOID CRUSHING. Make sure all personnel are clear of the primary implement. Lower primary D A N G E R implement to the ground, place tractor in park, turn off engine, and remove key. USE BAR STANDS TO SUPPORT THE PRIMARY IMPLEMENT. Park implement on a clean, dry, and level surface.
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TRACKER IV D A N G E R IMPLEMENT GUIDANCE SYSTEM Made in the U.S.A.
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153 - 045 153-045.indd 1 11/10/2005 11:53:02 AM Be extremely careful working around unshielded sharp edges. Injury may result from contact with sharp edges. 153 - 045 153-045.indd 1 11/10/2005 11:53:02 AM TRACKER IV Made in the U.S.A.
4. Tighten to proper torque specifications. (pg. 0 - 0) around unshielded sharp edges. Injury may result from contact with sharp edges. 5. Repeat installation procedure for remaining blade and hub assemblies. 153 - 045 153-045.indd 1 11/10/2005 11:53:02 AM TRACKER IV 4 - 10 Made in the U.S.A.
TRACKER IV PROBE BOX INSTALLATION D A N G E R IT IS NOT RECOMMENDED TO MOUNT THE PROBE BOX TO A WING SECTION OF A STACKING OR FOLDING TOOLBAR. IT IS ALWAYS RECOMMENDED TO MOUNT THE PROBE BOX TO THE CENTER SECTION OF THE PRIMARY TOOLBAR.
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PROBE BOX INSTALLATION D A N G E R TRACKER IV Made in the U.S.A.
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TRACKER IV PROBE BOX INSTALLATION D A N G E R IMPLEMENT GUIDANCE SYSTEM Made in the U.S.A.
TRIPLE PROBE BALL INSTALLATION D A N G E R TRACKER IV Made in the U.S.A.
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TRACKER IV PREPARATION AND SETUP HYDRAULIC COMPONENT INSTALLATION HIGH-PRESSURE FLUID HAZARD 153-528 D A N G E R IMPLEMENT GUIDANCE SYSTEM Made in the U.S.A.
6. Lift Switch Magnet 13. Probe Box Cable (black and blue ends) 7. Manifold Cable 14. Probe Box Assembly (circled ends attached to the manifold) (red ends) (will be mounted to the primary implement) TRACKER IV 4 - 20 Made in the U.S.A.
TRACKER IV PREPARATION AND SETUP PROBE LIFT SWITCH INSTALLATION D A N G E R The probe lift switch is a device designed to lift the probe (input device i.e. probe balls or feeler rods) at the same time the operator chooses to raise the primary implement out of the ground.
When making primary implement adjustments, ignore all facets of the Tracker IV. Tracker IV adjustments will be made after the primary implement is set to operate correctly.
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TRACKER IV FIELD SETTINGS TRACKER BLADE DEPTH ADJUSTMENT Operational depth of the Tracker blades will differ with soil conditions. Typically, the previous and below illustrations illustrate a good depth to start with. Loose soils may require a greater operational depth and harder soils can allow the blades to operate relatively shallow. The depth of the blades is determined by the ability of the steering blades to adequately guide the primary implement to operator satisfaction.
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Tracker blades to penetrate as deeply. Tractor Front - Adjustment Nuts - Rear Front - Locking Nuts - Rear TRACKER IV Made in the U.S.A.
TRACKER IV PERFORMANCE SETTINGS BASIC PERFORMANCE SETTINGS D A N G E R STEERING AMPLIFIER Centers Probe..on Follows Probe..off IMPLEMENT GUIDANCE SYSTEM Made in the U.S.A.
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PERFORMANCE SETTINGS BASIC PERFORMANCE SETTINGS D A N G E R HITCH DEFLECTION Full Deflection Minimal Deflection TRACKER IV Made in the U.S.A.
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TRACKER IV PERFORMANCE SETTINGS BASIC PERFORMANCE SETTINGS D A N G E R Speed of System Slowest Fastest IMPLEMENT GUIDANCE SYSTEM Made in the U.S.A.
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PERFORMANCE SETTINGS BASIC PERFORMANCE SETTINGS D A N G E R HITCH DEFLECTION Full Deflection Minimal Deflection TRACKER IV Made in the U.S.A.
1. Check the cable connection at the hitch. 2. Check the cable connection at the probe box. 3. Check for damaged cables. 4. Check the cable connection at the probe sensor. 5. Check the probe sensor setting. TRACKER IV Made in the U.S.A.
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TRACKER IV TROUBLESHOOTING SYSTEM STATUS ERROR CODES ERROR MESSAGE PROBLEM and HELP D A N G E R The Feedback Sensor signal is shorted to ground. 1. Check for damaged cables. 2. Check for shorted cable. 3. Check Feedback Sensor setting.
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ERROR MESSAGE PROBLEM and HELP The Probe Actuator Down Relay is either disconnected or overloading. 1. Check all probe box cables. 2. Check all probe box cable connections. 3. Check all cables for damage. TRACKER IV Made in the U.S.A.
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TRACKER IV TROUBLESHOOTING SYSTEM STATUS ERROR CODES ERROR MESSAGE PROBLEM and HELP D A N G E R The Probe Actuator Up Relay is either disconnected or overloading. 1. Check all probe box cables. 2. Check all probe box cable connections.
If the filter has been cleaned or replaced, reset the hours to zero. Hole down the PROBE button for approximately 10 seconds until the alarm sounds and “New Data Saved” is displayed on the screen. Press the OPTION button. TRACKER IV Made in the U.S.A.
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TRACKER IV TROUBLESHOOTING FIELD SERVICE DIAGNOSTIC MODES LCD DISPLAY DIAGNOSTIC MODE - INSTRUCTIONS D A N G E R Set ratio controls the magnitude of blade movement to probe movement. In the default setting of 10 with a range from 1 to 10, the blades will move fully when the probe is at its extreme.
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The range is from -100 to +100 with 0 being the center. Use the LEFT and RIGHT OFFSET buttons to adjust the setting. Press the OPTION button to save the setting. TRACKER IV Made in the U.S.A.
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TRACKER IV TROUBLESHOOTING FIELD SERVICE DIAGNOSTIC MODES LCD DISPLAY DIAGNOSTIC MODE - INSTRUCTIONS D A N G E R Set valve bias is an automatic adjustment used to match the proportional valves with the console software. Voltage is applied to the left and then the right valve to determine at what level each valve opens.
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Press the OPTION button. LCD DISPLAY DIAGNOSTIC MODE - INSTRUCTIONS Automatic hours shows the total hous the system has been in the active field mode. Press the OPTION button. TRACKER IV Made in the U.S.A.
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LCD DISPLAY DIAGNOSTIC MODE - INSTRUCTIONS D A N G E R Orthman serial number shows the serial number under which the console was tested. This number must match the serial tag on the Tracker. The serial number is designated by week, year, and item manufactured that week.
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Feedback Calibrate diagnostic mode to learn the sensor in the exact center. Press the OPTION button to proceed to the Feedback Calibrate diagnostic mode. TRACKER IV Made in the U.S.A.
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TRACKER IV TROUBLESHOOTING FIELD SERVICE DIAGNOSTIC MODES LCD DISPLAY DIAGNOSTIC MODE - INSTRUCTIONS D A N G E R Feedback calibrate allows the software to fine tune the feedback sensor settings through software. The value displayed will range from -100 to +100 with 0 being the center. Push the PROBE button to store this sensor position into memory as the exact learned center.
CUSHION TURNBUCKLE NOTE: The Cushion Turnbuckle is standard equipment on all Trackers utilized on 1800 and 1900 Orthman Toolbars. The Cushion Turnbuckle is optional equipment on all other Trackers. 1. 100-246 HHCS Bolt • 1 - 8 x 2 1/2 GR, 5 (4X) 7.
5. 102-091 Nylock Nut 1 1/4 - 7 GR. 2 6. 100-518 HHCS Bolt 1 1/4 - 7 x 10 GR. 5 YZ 7. 333-766 58” Arm for 8315 or Lister Unit 8. 333-772 78” Arm for Planter TRACKER IV 8 - 5 Made in the U.S.A.
14. 120-134 Bushing 2 1/4 ID x 2 3/4 OD x 2” (2X) 15. 106-177 Set Screw 1/4 - 28 x 1/4 1. 333-656 Tracker IV Sensor Cap Assy. 16. 110-001 Grease Zerk 1/4 - 28 2. 106-059 Round Head Machine Screw 17.
TRACKER IV PARTS IDENTIFICA TION STANDARD SPINDLE ASSEMBLY 1. 333-655 Standard Spindle Cap 2. 104-197 Snap Ring Ext. 2 1/4 Shaft 3. 333-638 Washer Spindle Top 4. 120-134 Bushing 2 1/4 ID x 2 3/4 OD x 2” 5. 110-001 Grease Zerk 1/4 - 28 6.
8. 106-010 Square Head Set Screw 1/2” - 13 x 1 1/2” (4X) 13. 100-364 HHCS M12 x 40 GR. 5 9. 102-015 Jam Nut 1/2” x 13 GR. 2 (4X) 14. 102-057 Jam Nut MM12 GR. 2 TRACKER IV 8 - 11 Made in the U.S.A.
10. 106-023 Square Head Screw 5/16 - 18 x 3/4 (4X) 5. 104-010 Roll Pin 3/16 x 1 (4X) 11. 100-353 HHCS Bolt M10 x 40 GR. 5 (3X) 6. 317-565 Tracker Probe (2X) 12. 305-822 Mount Tracker Lower Probe TRACKER IV 8 - 13 Made in the U.S.A.
TRACKER IV PARTS IDENTIFICA TION TRIPLE PROBE BALL PACKAGE ASSEMBLY 1. 305-875 Upper Probe Lift 7. 317-565 Probe Bulb 13. 332-625 Center Rod 2. 330-933 Long Follower Rod 8. 332-629 Outer Rod (2X) 14. 305-822 Lower Probe Mount 3. 104-010 Roll Pin 3/16 x 1 (5X) 9.
333-650 Long Tie Rod Tube w/a - 72” total length - 38 - 40” row spacing 333-647 Short Tie Rod Tube w/a - 33” total length - 38 - 40” row spacing TRACKER IV 8 - 15 Made in the U.S.A.
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