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SMC Networks Z Products SYJ3000 Series Manual

4 way/4 and 5 port, rubber seal, solenoid pilot valve, interchangeable with the nvj series, low power consumption: 0.5w, base mounted/body ported configurations, manifolds with built-in 'one-touch' fittings
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® ®
P R O D U C T S
™
4 Way • 4 and 5 Port
Series SYJ3000
Rubber Seal • Solenoid Pilot Valve
Interchangeable with the NVJ Series
Low Power Consumption: 0.5W
Base Mounted/Body Ported Configurations
Manifolds with Built-in 'One-Touch' Fittings
N244

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Summary of Contents for SMC Networks Z Products SYJ3000 Series

  • Page 1 N244 ® ® 4 Way • 4 and 5 Port Series SYJ3000 Rubber Seal • Solenoid Pilot Valve Interchangeable with the NVJ Series Low Power Consumption: 0.5W Base Mounted/Body Ported Configurations P R O D U C T S ™ Manifolds with Built-in ‘One-Touch’...

  • Page 3: Table Of Contents

    QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Table of Contents QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Features & Benefits ............4-5 QQQQQQQQ Preferred Option Program ..........6 QQQQQQQQ Specifications QQQQQQQQ Valve ....................8 QQQQQQQQ Manifold ....................9 QQQQQQQQ How To Order QQQQQQQQ Valve ....................12 Manifold ..................13-14 QQQQQQQQ Accessories ..................15 QQQQQQQQ Additional Options QQQQQQQQ...
  • Page 4 Series SYJ3000 Low Power Consumption: 0.5W (Current draw: 21 mA at 24VDC) Low power consumption enables direct operation by a PLC. Cost savings are realized through the use of a smaller power supply and the elimination of relay cards. Compact Design The SYJ produces a high flow rate (Cv0.1) while maintaining a slim profile (10mm width).
  • Page 5 4, 5 Port Solenoid Valve Completely Interchangeable with the Previous NVJ Series Mounts on the same subplates and manifolds as the NVJ3000 valves. Labor Saving Features Options, such as built-in “one-touch” fittings and flat ribbon cable connectors, simplify installation and reduce setup time.

  • Page 6: Preferred Option Program

    The Preferred Option Program: Preferred Option Program “Quick Delivery and Service Assurance” The product series in this catalog utilizes SMC’s Preferred Option Program, a unique program intended to emphasize the model configurations that are most readily available where the catalog presents an extensive variety of choice. All other options are available, whereas they may be stocked in lesser quantities or manufactured to order.
  • Page 7 QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Specifications QQQQQQQQ QQQQQQQQ Series SYJ3000 QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ ■ Valve ..........8 ■...
  • Page 8 Series SYJ3000 Valve Specifications Model Note 2, 3) Effective Weight g area Valve model Type of actuation Port size L type, M type Grommet (Cv) plug connector Single SYJ312 2 position SYJ322 Double 5 Port M3 0.5 SYJ332 Closed center (0.05) Body ported type 3 position...
  • Page 9 Series SYJ3000 Manifold Specifications Standard Manifold Specifications Type Type 20 Type 31,S31 Type 32,S32 Type 41,S41 Type 46,S46 Manifold type Single base type/B mount Common SUP P(SUP) / R(EXH) type Common SUP, Common EXH Individual EXH 2 to 20 stations Valve stations Valve Base...
  • Page 10 ®...

  • Page 11: How To Order

    QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ How To Order QQQQQQQQ QQQQQQQQ Series SYJ3000 QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ ■ Valve ..........12 ■...

  • Page 12: Manifold

    Series SYJ3000 How To Order Bracket Rated voltage — : Without bracket F : With bracket For DC Preferred 24VDC Option 12VDC Program 6VDC 5VDC 3VDC For AC ( 100VAC SingIe Double 200VAC Note) The double sol. mounting bracket is 110VAC[115VAC] supplied unattached.
  • Page 13 Series SYJ3000 How To Order Preferred How To Order: Manifold (Common SUP/Common EXH) Option Program Type 20(5 Port / Body ported type) Applicable solenoid valve: SYJ3 SS5YJ3--20-- 05 SYJ3 A·B Port M3 0.5 Applicable blank plate Valve stations ass'y: 2 stations SYJ3000-21-1A P Port R Port...
  • Page 14 Series SYJ3000 How To Order Preferred How To Order: Manifold (Common SUP/Individual EXH) Option Program Applicable solenoid valve: Type 46(5 Port / Base mounted type) SYJ3 SS5YJ3-- 46-- 05 --M5T SYJ3 Applicable blank plate Type 46 Type S46 Valve mounting direction Valve stations ass'y: Single solenoid coil is located on...

  • Page 15: Accessories

    Series SYJ3000 Accessories How to Order Pilot Valve Ass'y How to Order Connector Ass'y SY114 SY100-30-4A- DC : Voltage Indicator light and surge SY100-30-1A- 100VAC : voltage suppressor 24VDC 12VDC Without indicator light and surge — 6VDC voltage suppressor SY100-30-2A- 200VAC : 5VDC With surge voltage suppressor...
  • Page 16 ®...

  • Page 17: Additional Options

    QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Additional Options QQQQQQQQ QQQQQQQQ Series SYJ3000 QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ ■ Air Pilot Type........18-19 ■...

  • Page 18: Air Pilot Type

    Series SYJ3000 Air Pilot Type Specifications Model Note2) Effective area Pilot port Weight Valve model Type of actuation Port size (Cv) size SYJA3120-M3 2 Position single SYJA3220-M3 2 Position double SYJA3320-M3 M3 0.5 M3 0.5 3 Position closed center (0.05) SYJA3420-M3 3 Position exhaust center SYJA3520-M3...
  • Page 19 Series SYJ3000 Air Pilot Drawings (mm) Body Ported Type / Dimensions Base Mounted Type / Dimensions 2 Position single: SYJA3120-M3(-F) 2 Position single: SYJA3140-M5 28.4 (Mounting holes) (Mounting holes) Manual override M3 0.5 (Non-locking) (Pilot port) M3 0.5 1(Bleed port) (Pilot port) 5-M3 0.5 (Piping port)

  • Page 20: Power Conserving Type

    Series SYJ3000 Power Conserving Type Power Conserving Type Power consumption is decreased one half by reducing the wattage required to hold the valve in an energized state. Specifications Operating principle The circuit shown below reduces current Series SYJ3000T consumption at holding which reduces the overall power consumption.

  • Page 21: Valve

    QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Drawings QQQQQQQQ QQQQQQQQ Series SYJ3000 QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ ■ Valve ......... 22-28 ■...
  • Page 22 Series SYJ3000 Construction Drawings Construction 2 position single 2 position double 3 position closed center/exhaust center/pressure center 3 position closed center 3 position exhaust center 3 position pressure center (This construction shows closed center type.) Main parts Replaceable parts Description Material Note Description...
  • Page 23 Series SYJ3000 Valve Drawings 2 Position Single (mm) Grommet (G), (H) : SYJ3120- With bracket 53.6(GZ:54.6)[54.6] 28.4 Manual override 33.5 (Mounting holes) 13.2 11.5 15.7 22.3 (Mounting holes for manifold) 34.8 [41.3] G : About 300 H : About 600 (Lead wire length) Manual override (Non-locking)
  • Page 24 Series SYJ3000 Valve Drawings 2 Position Double (mm) Grommet (G), (H) : SYJ3220- 77.2(GZ:79.2) [79.2] Manual override (Mounting holes for manifold) G : About 300 H : About 600 3.2 equivalent Bracket (Lead wire length) (Mounting holes) 18.5 Manual override (Non-locking) 78.8(GZ:80.2) [82.2] 5-M3 0.5...
  • Page 25 Series SYJ3000 Valve Drawings 3 Position Closed Center / Exhaust Center / Pressure Center (mm) Grommet (G), (H) : SYJ3 20- 50.5(GZ:51.5) [51.5] 39.6(GZ:40.6) [40.6] 30.5 19.5 Manual override (Mounting holes for manifold) G : About 300 H : About 600 3.2 equivalent Bracket (Lead wire length)
  • Page 26 Series SYJ3000 Valve Drawings 2 Position Single (mm) Grommet (G), (H) : SYJ3140 - 33.5 Manual override (Mounting holes) 53.6(GZ:54.6) [54.6] G : About 300 H : About 600 54.4(GZ:55.1) [56.1] (Lead wire length) Manual override (Non-locking) 5-M5 0.8 (Piping port) [ ] for AC L type plug connector (L) : SYJ3140- L M type plug connector (M) : SYJ3140- M...
  • Page 27 Series SYJ3000 Valve Drawings 2 Position Double (mm) Grommet (G), (H) : SYJ3240 - Manual override (Mounting holes) 77.2(GZ:79.2) [79.2] G : About 300 H : About 600 78.8(GZ:80.2) [82.2] (Lead wire length) Manual override (Non-locking) 5-M5 0.8 (Piping port) [ ] for AC L type plug connector (L) : SYJ3240- L M type plug connector (M) : SYJ3240- M...
  • Page 28 Series SYJ3000 Valve Drawings 3 Position Closed Center / Exhaust Center / Pressure Center (mm) Grommet (G), (H) : SYJ3 40- 33.5 16.5 Manual override (Mounting holes) 53.3(GZ:54.5) [54.5] 36.6(GZ:37.6) [37.6] 37.4(GZ:38.1) [39.1] G : About 300 H : About 600 91.7(GZ:93.1) [95.1] (Lead wire length) Manual override...
  • Page 29 Series SYJ3000 Manifold Drawings Type 20 Manifold: Top Ported / SS5YJ3-20- Station (mm) Grommet (G), (H) 6-M5 0.8 (P, R port) (Mounting holes) (Pitch) 2n-M3 0.5 Manual override P=10.5 (A, B port) Manual override (Non-locking) [ ] for AC L type plug connector (L) M type plug connector (M) About 300 53.1 [59.6]...
  • Page 30 Series SYJ3000 Manifold Drawings Type 31 Manifold: Side Ported / SS5YJ3-31 - Station - M3 (mm) Grommet (G) , (H) 4-M5 0.8 (P, R port) (Pitch) (Mounting holes) P=10.5 Manual override Depress and turn to operate and lock override. Manual override (Non-locking) Type S31 / Side Ported (Single solenoid coil is located on same side as the A , B port.)
  • Page 31 Series SYJ3000 Manifold Drawings Type 32 Manifold: Side Ported (External Pilot Type) / SS5YJ3-32- Station -M5T, N3T (mm) Grommet (G), (H) N3T(Built-in One-touch fitting) 4-¹⁄₈ NPTF (P, R port) A A A A (Pitch) (Mounting holes) 11.5 P=10.5 Manual override Manual override (With light and surge voltage suppressor) (Non-locking)
  • Page 32 Series SYJ3000 Manifold Drawings Type 41 Manifold: Side Ported/SS5YJ3-41- Station - M5T, N3T (mm) Grommet (G), (H) N3T(Built-in One-touch fitting) ¹⁄₈ NPTF (P port) A A A A 2-¹⁄₈ NPTF (R port) (Pitch) (Mounting holes) P=10.5 Manual override Manual override (Non-locking) (Pitch) -One-touch fitting...
  • Page 33 Series SYJ3000 Manifold Drawings Type 46 Manifold: Side Ported / SS5YJ3-46- Station -M5T, N3T (mm) Grommet (G) , (H) N3T(Built-in One-touch fitting) Manual override 2-¹⁄₈ NPTF (P port) ¹⁄₈ NPTF (P port) A A A A (Pitch) 10.5 (Mounting holes) P=10.5 Manual override (Non-locking)
  • Page 34 Series SYJ3000 Manifold Drawings Flat Cable Manifold (mm) SS5YJ3-21P-Station - 00T Manual override (Non-locking) (Pitch) 14.5 P=12.5 (Mounting holes) ¹⁄₈ NPTF (P, R port) Manual override 2n-M3 0.5 (A, B port) Triangle mark Connector polarity indication 28.5 Applicable connector: 26-pole MIL type (Conforms to MIL-C-83503) SS5YJ3-32P- -M5T, N3T...

  • Page 35: Operations Guide

    QQQQQQQQ QQQQQQQQ QQQQQQQQ QQQQQQQQ Operations Guide QQQQQQQQ QQQQQQQQ Series SYJ3000 QQQQQQQQ QQQQQQQQ ■ System Design ........36 ■...

  • Page 36: System Design

    Series SYJ3000 Operations Guide 1 System Design Precautions Selection Operation of actuator Confirm specifications When an actuator, e.g. cylinder, is to be operated using a Product represented in this catalog is designed only for use in valve, take appropriate measures to prevent potential injuries to compressed air systems (including vacuum).
  • Page 37 Series SYJ3000 Operations Guide 2 Lubrication Piping Before piping Lubrication Make sure that chips, cutting oil, dust etc., in contact with piping The valve has been lubricated for life at manufacture, and are removed (flushing) before installation. does not require lubrication in service. Sealant tape If a lubricant is used in the system, use turbine oil Class 1, ISO VG32 (no additives).

  • Page 38: Maintenance

    Series SYJ3000 Operation Guide 3 Environment How to Calculate Flow Rate ( At an air temperature 68°F ) Subsonic flow : P +0.1013<1.89(P +0.1013) Do not use in an environment where the valve is in direct contact with corrosive gases, chemicals, salt Q=226S +0.1013) water, water or steam.
  • Page 39 Series SYJ3000 Operations Guide 4 Operation of Manual Override Plug position B port A port Configuration N.C. N.O. Use caution since manual override operation will operate Plug Plug any connected actuators. Single Non-locking push type Number of [Standard type] solenoids Plug Plug Press in the direction of the arrow.
  • Page 40 Series SYJ3000 Operations Guide 5 Plug Connector Type Lead Wire Length Surge Voltage Suppressor Standard length is 300mm, but the following lengths are <For DC> Grommet, L and M type plug connector also available. With surge voltage suppressor How to Order Connector Ass'y Diode to prevent reverse connection SY100 30 4A...
  • Page 41 Series SYJ3000 Operations Guide 6 Connector Ass'y with Protective Cover Flat Cable Manifold Connector ass'y with protective cover enhances dust Type 21P Type 32P protection. Effective in preventing possible short circuit problems due to contaminants in contact with connector section. Cover material is chloroprene rubber which has excellent weatherability and electric insulation properties.
  • Page 42 Series SYJ3000 Operations Guide 7 Difference between SYJ3 3 and SYJ3 4 Bracket Mounting Insert the lower hook of the mounting bracket into the groove on the SYJ3 30,3 SYJ3 40,3 bottom of the valve as shown. (4 Port) (5 Port) Steel ball.

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