Terex Genie GR-12 Operator's Manual
  1. Manuals
  2. Brands
  3. Terex Manuals
  4. Lifting Systems
  5. Genie GR-12
  6. Operator's manual

Terex Genie GR-12 Operator's Manual

Hide thumbs Also See for Genie GR-12:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Terex Genie GR-12

Summary of Contents for Terex Genie GR-12

  • Page 2: Table Of Contents

    Operator's Manual Fifth Edition • First Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times.

  • Page 3: Introduction

    Fifth Edition • First Printing Operator's Manual Introduction Owners, Users and Operators: Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger...
  • Page 4 Operator's Manual Fifth Edition • First Printing Introduction Hazard Classification Intended Use Genie uses symbols, color coding and signal This machine is intended to be used only to lift words to identify the following: personnel, along with their tools and materials to an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    Fifth Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Read the Read the operator’s manual service No smoking manual Crush hazard Collision hazard Use a piece of cardboard or paper to search Electrocution Tip-over hazard Tip-over hazard Collision hazard for leaks hazard...
  • Page 6 Operator's Manual Fifth Edition • First Printing Symbol and Hazard Pictorials Definitions Lanyard Voltage rating for Replace damaged attachment point power to platform wires and cords Wheel load Side force Pressure rating for air line to platform Wind speed 22 kg Maximum capacity including occupant, Maximum capacity including occupant tools and tray...

  • Page 7: General Safety

    Fifth Edition • First Printing Operator's Manual General Safety Safety signs and locations Decals with words Part No. 133571 GR-12 • GR-15 • GR-20...
  • Page 8 Operator's Manual Fifth Edition • First Printing General Safety Safety signs and locations Decals with words GR-12 • GR-15 • GR-20 Part No. 133571...
  • Page 9 Fifth Edition • First Printing Operator's Manual General Safety Safety signs and locations Decals with symbols Part No. 133571 GR-12 • GR-15 • GR-20...
  • Page 10 Operator's Manual Fifth Edition • First Printing General Safety Safety signs and locations Decals with symbols GR-12 • GR-15 • GR-20 Part No. 133571...

  • Page 11: Personal Safety

    Fifth Edition • First Printing Operator's Manual Personal Safety Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions.

  • Page 12: Work Area Safety

    Operator's Manual Fifth Edition • First Printing Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not Occupants, equipment and materials must not electrically insulated and exceed the maximum platform capacity or the will not provide protection maximum capacity of the platform extension. from contact with or Weight in trays are part of the total platform load.
  • Page 13 Fifth Edition • First Printing Operator's Manual Work Safety Do not raise the platform Maximum capacity - GR-20 unless the machine is on a Standard platform firm, level surface. Platform without extension 350 lbs 159 kg Platform retracted 350 lbs 159 kg Platform extended - Platform only 100 lbs...
  • Page 14 Operator's Manual Fifth Edition • First Printing Work Area Safety Do not raise the mast when wind speeds may Do not push off or pull exceed 28 mph / 12.5 m/s.If wind speeds exceed toward any object outside 28 mph / 12.5 m/s when the platform is raised, of the platform.
  • Page 15 Fifth Edition • First Printing Operator's Manual Work Area Safety Do not place or attach fixed Crushing Hazard or overhanging loads to any part of this machine. Keep hands and limbs out of mast. Do not place ladders or Do not work under the platform or mast without the scaffolds in the platform or battery cover raised.
  • Page 16 Operator's Manual Fifth Edition • First Printing Work Area Safety Fall Hazards Collision Hazards The guard rail system provides fall protection. If the Be aware of limited sight occupant of the platform is required to wear distance and blind spots personal fall protection equipment (PFPE) due to when driving or operating.
  • Page 17 Fifth Edition • First Printing Operator's Manual Work Area Safety Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment. Do not lower the platform unless the area below is clear of personnel and obstructions.
  • Page 18 Operator's Manual Fifth Edition • First Printing Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
  • Page 19 Fifth Edition • First Printing Operator's Manual Work Area Safety Electrocution/Burn Hazards Battery Safety Connect the battery Burn Hazards charger to a grounded, AC 3-wire electrical outlet only. Batteries contain acid. Always wear protective Inspect daily for damaged clothing and eye wear cords, cables and wires.

  • Page 20: Legend

    Operator's Manual Fifth Edition • First Printing Legend 1 Pothole guard 10 Power to platform/battery charger 17 GFCI outlet connection for optional inverter 2 Non-steer tire 18 Manual storage container 11 Work station tray 3 Emergency lowering valve 19 Battery compartment cover (if equipped) 4 Transport tie-down 20 Battery cover latch...

  • Page 21: Controls

    Fifth Edition • First Printing Operator's Manual Controls Ground Control Panel 7 Lift function enable button 1 7 amp breaker for electric circuits Press and hold this button to activate the lift function. 2 Red Emergency Stop button 8 Menu escape button Push in the red Emergency Stop button to the off position to stop all functions.
  • Page 22 Operator's Manual Fifth Edition • First Printing Controls Platform Control Panel 1 Thumb rocker switch for steer functions 6 Red Emergency Stop button 2 LED diagnostic readout/battery charge indicator 7 Low speed lift enable button 3 Platform up button 8 High speed lift enable button 4 Numeric keypad (if equipped) 9 Drive speed select button 10 Horn button...
  • Page 23 Fifth Edition • First Printing Operator's Manual Controls Platform Control Panel 7 Low speed lift enable button 1 Thumb rocker switch for steer function Press and hold this button to activate the low speed platform Press the left side of the thumb function.

  • Page 24: Inspections

    Operator's Manual Fifth Edition • First Printing Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection Do Not Operate Unless: performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the You learn and practice the principles of safe...
  • Page 25 Fifth Edition • First Printing Operator's Manual Inspections Pre-operation Inspection Brake release components Battery cover Be sure that the operator's, safety and Mast columns and counterweight responsibilities manuals are complete, legible and in the storage container located on the Platform control joystick platform.
  • Page 26 Operator's Manual Fifth Edition • First Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 27 Fifth Edition • First Printing Operator's Manual Inspections 1 Select a test area that is firm, level and free of Test the Up/Down Functions obstruction. The audible warnings on this machine and the 2 Be sure the batteries are connected. standard horn all come from the same central alarm.
  • Page 28 Operator's Manual Fifth Edition • First Printing Inspections At the Platform Controls Test the Up/Down Functions 27 Press and hold the high speed lift enable button. Test Emergency Stop 28 Press the platform up button. 18 Push in the platform red Emergency Stop button to the off position.
  • Page 29 Fifth Edition • First Printing Operator's Manual Inspections Test the Steering Test the Tilt Sensor Operation Note: When performing the steer and drive function 45 Open the ground controls tests, stand in the platform facing the steer end of cover and locate the tilt the machine.
  • Page 30 Operator's Manual Fifth Edition • First Printing Inspections Test Elevated Drive Speed 56 Place a 2x4 or similar piece of wood under a pothole guard. 50 Press and hold the high or low speed lift enable 57 Press and hold the high or low speed lift enable button.
  • Page 31 Fifth Edition • First Printing Operator's Manual Inspections Workplace Inspection Be aware of and avoid the following hazardous situations: drop-offs or holes • bumps, floor obstructions or debris • Do Not Operate Unless: sloped surfaces • You learn and practice the principles of safe unstable or slippery surfaces •...
  • Page 32 T107894 Label - Tire Specifications 82366 Label - Chevron Rando T108736 Instructions - Max Capacity, 500 lbs / 227 kg, GR-12, GR-15 82975 Danger - Collision Hazard (models with standard platform) 97810 Cosmetic - Genie GR-12 GR-12 • GR-15 • GR-20 Part No. 133571...
  • Page 33 Fifth Edition • First Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e., under covers. Note: Platform decals may be in different locations on optional AWP platform. Part No. 133571 GR-12 • GR-15 • GR-20...
  • Page 34 Platform Control 82966 Label - Max Side Force, 445 N, ANSI T106667 Label - Wheel Load, GR-12 97810 Cosmetic - Genie GR-12 T106668 Label - Wheel Load, GR-15 97811 Cosmetic - Genie GR-15 T106669 Label - Wheel Load, GR-20 97812 Cosmetic - Genie GR-20 GR-12 •...
  • Page 35 Fifth Edition • First Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e., under covers. Note: Platform decals may be in different locations on optional AWP platform. Part No. 133571 GR-12 • GR-15 • GR-20...
  • Page 36 Operator's Manual Fifth Edition • First Printing Inspections Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: Using the machine for anything other than lifting personnel, along with their tools and materials, to...

  • Page 37: Operating Instructions

    Fifth Edition • First Printing Operator's Manual Operating Instructions Emergency Stop To Position Platform 1 Press and hold the high or low Push in the red Emergency Stop button to the off speed lift enable button. position at the ground or platform controls to stop all functions.
  • Page 38 Operator's Manual Fifth Edition • First Printing Operating Instructions To select drive speed To determine the slope grade: The drive controls can operate in two different Measure the slope with a digital inclinometer OR drive speed modes while in the stowed position. use the following procedure.
  • Page 39 Fifth Edition • First Printing Operator's Manual Operating Instructions Operational indicator codes To Extend and Retract Platform (if equipped) If the platform controls LED or ground controls LCD diagnostic readout displays an operational 1 Step on the platform extension release pedal. indicator code such as LL, the fault condition must repaired or removed before resuming machine 2 Grasp the platform guard rails carefully and...
  • Page 40 Operator's Manual Fifth Edition • First Printing Operating Instructions Battery Level Indicator Use the LED diagnostic readout to determine the battery level. Note: When a blinking LO code appears on the platform controls LED diagnostic readout, the Battery and Charger Instructions machine must be taken out of service and charged, otherwise all machines functions will be Observe and Obey:...
  • Page 41 Fifth Edition • First Printing Operator's Manual Operating Instructions To Charge Battery Dry Battery Filling and Charging Instructions 1 Be sure the batteries are connected before charging the batteries. 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent 2 Open the battery compartment.

  • Page 42: Transport And Lifting Instructions

    Operator's Manual Fifth Edition • First Printing Transport and Lifting Instructions Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. See Driving on a Slope in the Operating Instructions section. If the slope of the transport vehicle exceeds the maximum slope rating, the machine must be Observe and Obey: loaded and unloaded using a winch as...
  • Page 43 Fifth Edition • First Printing Operator's Manual Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use the tie-down points on the chassis for Always chock the machine wheels in preparation anchoring down to the transport surface.
  • Page 44 Operator's Manual Fifth Edition • First Printing Transport and Lifting Instructions Loading the Machine With a Crane Use the lifting eye mounted on the rear mast column. Make sure the mast is fully lowered. Observe and Obey: Inspect the machine and remove any loose or unsecured items.

  • Page 45: Maintenance

    Fifth Edition • First Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper levels is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil Observe and Obey: level that might indicate the presence of hydraulic system problems.
  • Page 46 Operator's Manual Fifth Edition • First Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 47: Specifications

    Fifth Edition • First Printing Operator's Manual Specifications GR-12 Airborne noise emissions Height, working maximum 17 ft 4 in 5.3 m Sound pressure level at ground workstation < 70 dBA Height, platform maximum 11 ft 4 in 3.5 m Sound pressure level at platform workstation < 70 dBA Height, stowed maximum 62 in 1.57 m...
  • Page 48 Operator's Manual Fifth Edition • First Printing Specifications GR-15 Airborne noise emissions Height, working maximum 20 ft 7 in 6.3 m Sound pressure level at ground workstation < 70 dBA Height, platform maximum 14 ft 8 in 4.5 m Sound pressure level at platform workstation < 70 dBA Height, stowed maximum 62 in 1.57 m...
  • Page 49 Fifth Edition • First Printing Operator's Manual Specifications GR-20 Airborne noise emissions Height, working maximum 25 ft 9 in 7.9 m Sound pressure level at ground workstation < 70 dBA Height, platform maximum 19 ft 9 in 6.1 m Sound pressure level at platform workstation < 70 dBA Height, stowed maximum 78 in 1.98 m...
  • Page 50 Operator's Manual Fifth Edition • First Printing Specifications Platform dimensions, all models (length x width) Standard platform 35 x 29.5 in 88.9 x 74.9 cm Standard platform 55 x 29.5 in 139.7 x 74.9 cm with extension Standard AWP platform 27 x 26 in 69 x 51 cm Narrow AWP platform...
  • Page 51 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Genie China Phone +46 31 575100 Fax + 46 31 579020 Phone +86 21 53852570 Fax +86 21 53852569 Genie France...

This manual is also suitable for:

Genie gr-15Genie gr-20

Table of Contents