Badger Meter Impeller Data Industrial 3100 Series User Manual
Badger Meter Impeller Data Industrial 3100 Series User Manual

Badger Meter Impeller Data Industrial 3100 Series User Manual

Dual channel monitor / controller / transmitter

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Data Industrial® Series 3100
Dual Channel Monitor/Controller/Transmitter
User Manual
CTL-UM-01026-EN-04 (August 2014)

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Summary of Contents for Badger Meter Impeller Data Industrial 3100 Series

  • Page 1 Data Industrial® Series 3100 Dual Channel Monitor/Controller/Transmitter User Manual CTL-UM-01026-EN-04 (August 2014)
  • Page 2 Data Industrial® Series 3100, Dual Channel Monitor/Controller/Transmitter Page ii August 2014...
  • Page 3: Table Of Contents

    User Manual CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Advanced Standard Features .
  • Page 4 Data Industrial® Series 3100, Dual Channel Monitor/Controller/Transmitter Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Trouble Codes .
  • Page 5: Introduction

    Introduction INTRODUCTION The Series 3100 Monitor is an economical, dual channel, full featured, digital rate and totalizing monitor, compete with set-point control, scaled pulse output, analog outputs, analog PID controller, USB, and RS485 Modbus and BACnet communication . Panel mount is NEMA4X-rated, and conforms to DIN standard dimensions (96 mm x 96 mm) for meter size and panel cutout . An optional NEMA 4 wall mount will be available in the future .
  • Page 6: Installation

    Figure 2 below . Wall Mount Badger Meter does not currently offer a wall mount enclosure for this product . However, Model 3100 can be field wall mounted, into any appropriate customer supplied enclosure .
  • Page 7: Electrical Power

    Installation Electrical Power MPORTANT Before applying power to this unit check the Model # label: The Series 3100 can be ordered as low voltage 12…24V AC/DC (3100-0x); or, high voltage 120/240V AC (3100-1x). Low Voltage 12-24V AC/DC Wiring The Series 3100 has a green, three-terminal connector with screw heads, and requires 12…24V AC/DC to operate . See "Specifications"...
  • Page 8: Input Sensor Wiring

    Installation Input Sensor Wiring The Series 3100 is a Dual Channel unit . Either a single input, or any combination of two Pulse or Analog inputs can be used . The pulse inputs are extremely versatile, designed to accept either two-wire (Data Industrial 200 Series), three-wire pulse inputs (4000 series) or zero-crossing sine wave inputs (turbines with a magnetic coil pick-up) .
  • Page 9: Analog Input

    Analog Input As an alternative to the pulse inputs the Badger Meter Series 3100 can accept up to two analog inputs . The input is non-isolated, but can accept 0…1V DC; 0…5V DC; 0…10V DC; 0…20 mA; and 4…20 mA with both factory defined, and custom units of measure .
  • Page 10 Installation Figure 8: High flow shut-down and normally open master valve Figure 9: High flow shut-down with irrigation clock and normally closed master valve Page 10 CTL-UM-001026-EN-04 August 2014...
  • Page 11: Normally Open Solid Switch

    Installation Normally Open Solid Switch Figure 10: External mechanical counter and power supply The pulse output is a completely programmable, isolated N .O . solid state switch . It is a non-polarized device that can handle either DC or AC loads . See "Specifications"...
  • Page 12: Rs-485 Communication Wiring

    Installation RS-485 Communication Wiring Figure 12: RS-485 communication wiring (Modbus + BACnet) USB Communications Port Using the USB Port requires Windows® HyperTerminal or other similar communications software . Figure 13: USB port Page 12 CTL-UM-001026-EN-04 August 2014...
  • Page 13: Programming

    Programming PROGRAMMING Programming Flow Charts - Relays The following block diagrams explain various programming areas and are organized as follows: Figure 14: Model 3100 programming chart August 2014 CTL-UM-001026-EN-04 Page 13...
  • Page 14 Programming Figure 15: Flow inputs Page 14 CTL-UM-001026-EN-04 August 2014...
  • Page 15 Programming Figure 16: Relays & pulse outputs August 2014 CTL-UM-001026-EN-04 Page 15...
  • Page 16 Programming Figure 17: Analog inputs Page 16 CTL-UM-001026-EN-04 August 2014...
  • Page 17 Programming Figure 18: RS-485 communication port August 2014 CTL-UM-001026-EN-04 Page 17...
  • Page 18: Key Pad/Display Menu Navigation

    . Two of the keys (Menu and Enter) serve a single function while the three remaining keys () serve dual purposes . When the Model 3100 is first powered up, it performs internal testing, while displaying “Badger Meter DIC Initializing . ” At the end of the internal testing cycle, the main display will appear .
  • Page 19: 6.1 Selection Screens

    Programming Selection Screens Press MENU to access to the programming mode, while the normal display is shown . In this mode, the three arrow keys () are used in the selection screens options displayed above the key . Option list screens are used to scroll up or down through a list of choices, like a pull-down menu .
  • Page 20: Solid State Switch And Form "C" Outputs

    Programming Solid State Switch and Form “C” Outputs The four form C mechanical relays, and one N .O . solid state switch pulse output are completely independent, electrically isolated and can be programmed as either pulse or set-point outputs . Totalizer –...
  • Page 21: Communication

    Programming Communication RS-485 COM Port Configuration The RS-485 is very simple to configure . 1 . Select the communications type: Modbus or BACnet . 2 . Choose the BAUD Rate: Auto, 300, 1200, 2400, 9600, 19200, 38400, or 76800 to match the rest of the devices on the network .
  • Page 22: Usb Communication

    Figure 23: COM4 properties screen 4 . Press ENTER . Both the Rx and Tx LEDs on the front of the Series 3100 should flash once and the “Badger Meter DIC … he “Enter Key”. Both the Rx and Tx LED’s on the front of the Series 3000 should Software Version…”...
  • Page 23: Usb Command List

    Press the “Enter Key”. Both the Rx and Tx LED’s on the front of the Series 3000 should flash once, and the “Badger Meter DIC … Software Version…” text message should appear. The Series 3000 is now communicating ready to take commands from the list below.
  • Page 24 Programming Input Channel Configuration flow [1-2] sensor type = [0-4] -- flow sensor type: 0: PulseDI, 1: PulseKFactor 2: PullupKFactor* 3: SineKFactor* 4: Analog* flow [1-2] sensor dical k = [x] -- DI-type flow sensor k flow [1-2] sensor dical off = [x] -- DI-type flow sensor offset flow [1-2] sensor kfact = [x] -- K factor for non-DI sensors flow [1-2] sensor analog units = [0-19] -- flow units for analog input flow [1-2] sensor analog range = [0-4] -- current range for analog input...
  • Page 25 Programming Relay Output Configuration relay [1-5] func = [0-9] -- relay function; relay 5 is the pulse output 0: Totalizer 1: Alarm 2: Manual Control relay [1-5] input = [0-8] -- relay input; depends on source for totalizer: 0: Flow 1 Total 1: Flow 2 Rate 2: Flow Sum Rate 3: Flow 1-2 Rate...
  • Page 26 Troubleshooting TROUBLESHOOTING Trouble Codes Relay 1 totalizer rate exceeded Relay 2 rate exceeded Relay 3 rate exceeded Relay 4 rate exceeded Pulse out rate exceeded Error reading EEPROM on faceplate Error writing EEPROM Analog Input card missing Temperature Input card missing Invalid flow units configured Invalid volume units configured Bad input frequency...
  • Page 27 Specifications SPECIFICATIONS DC current draw (~ 280 mA) Voltage 12…24V DC/AC (limit: 8…35V DC); (limit: 8…28V AC) AC Power rating (~5 VA) Display 16 character by two line alphanumeric Dot Matrix 3/8 in . (7 .95 mm) high backlit LCD Operating Temperature –4…158°...
  • Page 28 The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882...

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