Related Manuals for Badger Meter PC200
Summary of Contents for Badger Meter PC200
- Page 1 Industrial Process Controller Model PC200 User Manual CTL-UM-00483-EN-07 (April 2017)
- Page 2 Industrial Process Controller, Model PC200 Page ii CTL-UM-00483-EN-07 April 2017...
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Page 3: Table Of Contents
Scope of This Manual Unpacking the PC200 Safety Considerations Safety Terminology and Symbols Safety Instructions Disposal Safety Rules and Precautionary Measures PC200 Batch Controller Description Functions and Features Flow Meter Input Control Inputs Control Outputs Power Supply Configuration of the Unit... - Page 4 Industrial Process Controller, Model PC200 Page iv CTL-UM-00483-EN-07 April 2017...
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Page 5: Scope Of This Manual
Read this manual carefully before attempting any installation or operation. Keep the manual in an accessible location for future reference. UNPACKING THE PC200 OTEE: If damage to the shipping container is obvious, request that the carrier be present when the product is unpacked All... -
Page 6: Safety Instructions
Safety Instructions • LIFE SUPPORT APPLICATIONS: THE PC200 IS NOT DESIGNED FOR USE IN LIFE SUPPORT APPLIANCES, DEVICES, OR SYSTEMS WHERE MALFUNCTION OF THE PRODUCT CAN REASONABLY BE EXPECTED TO RESULT IN A PERSONAL INJURY. CUSTOMERS USING OR SELLING THESE PRODUCTS FOR USE IN SUCH APPLICATIONS DO SO AT THEIR OWN RISK AND AGREE TO FULLY INDEMNIFY THE MANUFACTURER AND SUPPLIER FOR ANY DAMAGES RESULTING FROM SUCH IMPROPER USE OR SALE. -
Page 7: Pc200 Batch Controller Description
Flow Meter Input One flow meter: a passive or active pulse signal output can be connected to the PC200 The input circuit supports low and high frequency flow meters A power supply is available to power the sensor with 8 / 12 or 24V DC... -
Page 8: Configuration Of The Unit
Industrial Process Controller, Model PC200 Configuration of the Unit The PC200 is designed for many types of applications Use the SETUP level to configure your PC200 to your specific requirements For details, see “Configuration” on page 21 “Record of Configuration Settings” on page 33. -
Page 9: Installation
Installation Conditions Figure 1: Acceptable installation conditions Consider the IP classification of the casing (see the manufacturer's plate) when selecting a location for the PC200 An IP65 (NEMA 4X) casing should NEVER be exposed to weather conditions When used in very cold surroundings or varying climatic conditions, take the necessary precautions against moisture by... - Page 10 Industrial Process Controller, Model PC200 Figure 2: Enclosure dimensions Figure 3: Grounding location, top view MPOOTANT Installations must have a reliable ground connection for the sensor and the metal casing. Installations must have an effective screened cable for the input signal and grounding of its screen to the ground terminal or at the sensor itself, whichever is appropriate to the application.
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Page 11: Wiring The Pc200
User Manual WIOING THE PC200 At installation, be sure to comply with the following requirements: • Disconnect power to the unit before attempting any connection or service to the unit • Avoid using machine power service for AC power When possible, use a dedicated or lighting circuit •... - Page 12 Terminal #03-07; flow meter input: • A high or low frequency NPN signal can be connected to the PC200 For low frequency sensors like a reed switch, a low pass filter on terminal #07 eliminates contact bounce For higher frequencies, use terminal #06 •...
- Page 13 User Manual Terminal #08-09; External control start: Use the EXTERNAL CONTROL START function to remotely start the batch controller The input must be switched with a potential-free contact to the GND terminal number #08 for at least 100 msec External START input INTERNAL EXTERNAL + 3.2V DC...
- Page 14 Industrial Process Controller, Model PC200 External RESET BATCH input INTERNAL EXTERNAL + 3.2V DC SIGNAL low-pass lter RESUME shielding SWITCH Common ground unit Figure 12: External reset batch input Terminal #08-12; Reset totalizer: Use the RESET TOTALIZER function for end-of-shift coordination and control You can reset the inventory totalizer to zero The...
- Page 15 Connect AC power only after all other wiring has been completed The PC200 has an internally mounted line filter and fuse for surge protection The unit is designed to operate with 85…265V AC power or DC voltages (see terminal #27-28) Always make sure to connect terminal #24 to the electrical system ground Terminal #27-28;...
- Page 16 Industrial Process Controller, Model PC200 Mechanic relay output - R1 INTERNAL EXTERNAL 42 - NO maximum 240V AC - 3A 43- C 44 - NC Figure 16: Mechanical relay output R1 Terminal #46-48; control output R2: The function of the mechanical relay 2 is determined by SETUP function 71...
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Page 17: Operation
User Manual OPEOATION THE PC200 MAY BE OPERATED ONLY BY PERSONNEL WHO ARE AUTHORIZED AND TRAINED BY THE OPERATOR OF THE FACILITY. OBSERVE ALL INSTRUCTIONS IN THIS MANUAL. OBEY ALL SAFETY PRECAUTIONS MENTIONED IN “SAFETY CONSIDERATIONS” ON PAGE 5. Control Panel... -
Page 18: Operator Information And Functions
PRESET quantity or a new value can be entered The PC200 is equipped with a smart (self learning) overrun correction: at the end of the process, the outputs will be switched OFF earlier as the PRESET value, taking the overrun quantity of previous batches into account The result is an accurate batch, even in slowly varying circumstances During overrun, a clock will display and "R1 / R2"... - Page 19 User Manual Interrupting and Ending the Batch Process When you press HOLD, the batch process is temporarily interrupted; the actual values are not lost The word "HOLD" flashes on the display From this point, you can press STAOT to resume the batch process You can end the batch process entirely at any time by pressing OESET OTEE: The actual values are lost and the system returns to steady state The batch cannot be resumed...
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Page 20: Operator Alarms
No Flow Alarm The PC200 offers a no-flow monitoring feature: if the flow meter fails to generate a signal during a certain period of time, the unit will shut off the control outputs and bring the batch controller in HOLD and alarm mode A “NO FLOW” alarm message... -
Page 21: Configuration
To return to the operator level, press and hold POOG for three seconds If no key is pressed for 2 minutes, the unit will automatically exit SETUP OTEE: SETUP can only be reached if the PC200 is in “READY” mode During SETUP, the batch controller cannot be used for batching! OTEE:... - Page 22 Industrial Process Controller, Model PC200 Overview of the Setup Functions SETUP FUNCTIONS AND VAOIABLES 1. POESET Default UNIT L, m , USGAL, IGAL, ft , bbl, kg, ton, US ton, lb USGAL DECIMALS 0, 1, 2, 3 (Ref: displayed value)
- Page 23 Overrun can occur at the end of the batch process, as a result of slowness of a valve or pump Consequently, the accuracy is less With this function, the PC200 analyzes the actual overrun characteristic of every batch again This information is used to...
- Page 24 4 – ALAOM NO-FLOW ALAOM The PC200 offers a no-flow monitoring feature: if the flow meter fails to generate a signal during a certain period of time, the unit will shut off the control outputs and bring the batch controller in...
- Page 25 0…100% Table 7: Display 6 – FLOW METEO The PC200 is able to handle high and low frequency pulses Do use the right terminal connection See “Installation” on page 9 The PC200 calculates automatically the internal K-Factors for selected measuring units for PRESET (SETUP 11) and Flow rate...
- Page 26 Industrial Process Controller, Model PC200 7 – OELAY OUTPUT Two mechanical control outputs are available to control relays or valves Relay 1 is always used as the main batch control relay, its function cannot be determined The second relay as well as the three transistor outputs can be used for the desired function: •...
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Page 27: Transmitter Connections
BLACK MS-EA GREEN GROUND MS-ER1 Device Wire Color PC200 Connection PFT3 WHITE WHITE FT-2XP PFT-2 Meter Mounted PC200 Device Wire Color PC200 Connection FT-1E 5, 29 PFT-2E BLACK 3, 27 PFT-3E GREEN OTEE: “Voltage Selection Sensor Supply” on page 11 Device... -
Page 28: Transmitter Pulses Per Unit
Industrial Process Controller, Model PC200 Transmitter Pulses Per Unit Use with the following transmitters: FT1, FT2XP, PFT2, PFT3, RST, RST-6P Size Meter Model US Gallons Liters 1/2" 222 960 58 899 1687 857 1/2" OP (FT1 only) 111 500 29 455 834 078 1"... -
Page 29: Maintenance
(above 90% annual mean) It is the users responsibility to take all precautions to dehumidify the internal atmosphere of the PC200 in such a way that no condensation will occur, for example by placing dry silica-gel sachet in the casing just... -
Page 30: Technical Specifications
Industrial Process Controller, Model PC200 TECHNICAL SPECIFICATIONS General Display Type High intensity transflective numeric and alphanumeric LCD, UV-resistant White LED backlight Intensity adjustable from 0…100% in steps of 20% Good readings in full sunlight and darkness Digits Seven 14 mm (0 56") and ten 8 mm (0 3") Various symbols and measuring units... - Page 31 User Manual Control Inputs Function Six remote inputs: START, HOLD, RESET, total reset, counter reset, lock keyboard Frequency DC to 20 Hz typical Type Current sinking Logic Level sensitive Low Level 0… 2V DC max High Level 8…20V DC max Impedance 4 7 kOhm pull-up to 12V DC Current...
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Page 32: Troubleshooting
Industrial Process Controller, Model PC200 TOOUBLESHOOTING This section explains some problems that may occur when the PC200 is going to be installed, or while it is in operation Issue Action Flow meter does not generate pulses Check: • Signal selection: if the sensor generates above 150 Hz it should be connected to high frequency input •... -
Page 33: Record Of Configuration Settings
0 000 sec (disabled 78 pulse per 1000 USGAL 79 pulse according Acc Total 8 – OTHEOS 81 model PC200 82 software version 03 ____ ____ 83 serial number _ _ _ _ _ _ _ 84 passcode 0000 85 keyboard lock... - Page 34 Industrial Process Controller, Model PC200 INTENTIONAL BLANK PAGE Page 34 CTL-UM-00483-EN-07 April 2017...
- Page 35 User Manual INTENTIONAL BLANK PAGE April 2017 CTL-UM-00483-EN-07 Page 35...
- Page 36 The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul.