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Schiedel CM03 Operating Manual

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Operating Manual 90° ACTUSAFE CMF(S)QT
OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01

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Do you have a question about the CM03 and is the answer not in the manual?

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Carlos Mario Carmona
January 22, 2025

Hola buenos días, mi consulta es qué tipo de lubricante se le aplica

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1 comments:
Mr. Anderson
February 10, 2025

The type of lubricant to be applied to the Schiedel CM03 depends on the operating instructions and the temperature range. The lubricant specification and quantity should follow the guidance provided in the operating manual. Additionally, all moving parts and internal surfaces are coated during initial assembly or after complete disassembly.

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Summary of Contents for Schiedel CM03

  • Page 1 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01...

  • Page 2: Table Of Contents

    CM03 F(S)QT ........
  • Page 3 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 CONTENTS Operating Manual ACTUSMART CM.V1.2 1 Introduction/Notes ............22 2 General .

  • Page 4: Contents

    Characteristic curves - CM03 ........

  • Page 5: Operating Manual 90° Actusafe Cmf(S)Qt

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Manual for 90-Degree Failsafe-Actuators - CMF(S)QT SEC-DS-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 1 Safety instructions WARNING: When operating electrical devices, certain parts are inevitably under dangerous voltage. Work on the electrical systems or components may only be carried out by electricians or by individuals who have been instructed how to do so, working under the guidance and supervision of an electrician in accordance with electro technical regulations.

  • Page 6: Introduction

    Operating Manual 90° ACTUSAFE CMF(S)QT 2 Introduction OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 2 Introduction NOTE: Also consider the Operating Manual for ACTUSMART CM.V1.2 starting at page 22! 90° ACTUSAFE actuators are designed to operate appropriate fittings when a Failsafe functionality is required. Appropriate fittings are all kinds of fittings that require a 90° movement to operate (butterfly valves, ball valves, taps in general, etc.).

  • Page 7: Functional Description Of The Cmf(S)Qt - Failsafe Drive

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 3 Functional Description of the CMF(S)QT - Failsafe Drive 3 Functional Description of the CMF(S)QT - Failsafe Drive In normal operation, the actuator is operated by a motor (1). Via a worm gear stage (2) and a planetary gear train (3), the motor drives the spindle nut of a ball screw (4).

  • Page 8: Failsafedirection

    Operating Manual 90° ACTUSAFE CMF(S)QT 3 Functional Description of the CMF(S)QT - Failsafe Drive OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 3.1 Failsafe-direction This Failsafe actuator can be built as a version for “Failsafe CCW” (counter-clockwise direction of rotation when looking at the fitting shaft), see Figure 3, or “Failsafe CW” (clockwise direction of rotation). It is even possible to subsequently change the Failsafe direction (separate manual available), see Figure 4, which requires some assembly work.

  • Page 9: Moving-Behaviour Of The Actuator

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 4 General Information 3.2 Moving-behaviour of the actuator How the actuator moves to the end limits depends on, whether the actuator is in Failsafe mode or in electrical mode. 3.2.1 Moving behaviour electrical mode •...

  • Page 10: Condition On Delivery Of The Actuators

    Operating Manual 90° ACTUSAFE CMF(S)QT 5 Transport and Storage OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 4.7 Condition on delivery of the actuators See operating manual ACTUSMART CM.V1.2, section 2.9, page 25 4.8 Note (tag) See operating manual ACTUSMART CM.V1.2, section 2.10, page 25 5 Transport and Storage See operating manual ACTUSMART CM.V1.2, section 3, page 26 6 Installation Instructions Installation work of any kind for the actuator may only be performed by qualified personnel.

  • Page 11: Mounting Position Of The Control Unit

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning 6.2 Mounting position of the control unit See operating manual ACTUSMART CM.V1.2, section 4.2, page 28 6.3 Electrical connection See operating manual ACTUSMART CM.V1.2, section 4.3, page 29 7 Commissioning It is assumed that the actuator has been installed and electrically connected correctly. (See section 6, page 8) NOTE: Remove silica gel from the alarm cover.

  • Page 12: Activate Manual Operation

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Commissioning OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 5: 9. . . Handwheel, 10. . . coupling rod, 11. . . padlock 7.2.1 Activate manual operation To activate manual mode: • the padlock has to be removed • the coupling rod has to be be pushed all the way into the actuator. For easier clutch engagement move the hand wheel easily back and forth.

  • Page 13: Direction Of Rotation Handwheel For Closing The Valve, Failsafe Direction „Cw

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning 7.2.3 Direction of rotation handwheel for closing the valve, Failsafe direction „CW“ Figure 6: Roation of direction for Failsafe direction „CW“.

  • Page 14: Direction Of Rotation Handwheel For Closing The Valve, Failsafe Direction „Ccw

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Commissioning OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7.2.4 Direction of rotation handwheel for closing the valve, Failsafe direction „CCW“ Figure 7: Roation of direction for Failsafe direction „CCW“.

  • Page 15: Required Torque On The Handwheel

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning 7.2.5 Required torque on the handwheel The following table shows the maximum torque applied to the handwheel for the different actuator sizes. Max. handwheel torque [Nm] Handwheel Type diameter [mm] Counter Failsafe In Failsafe direction direction CM03F(S)QT30...

  • Page 16: Adjusting Of Failsafe Speed

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Commissioning OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 CAUTION: In electrical operation, it is not permissible for the mechanical end stop to be run into. After adjusting the mechanical end stop, check the setting of the travel end position and correct it if necessary. After completing the adjustment work, fix the locknuts back in place! 7.6 Adjusting of Failsafe speed General:...

  • Page 17: Setting Procedure

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Commissioning 7.6.1 Setting procedure: Figure 10: Cover removing 1. Remove cover according Figure 10, page 15 NOTE: In the version with handwheel there is a cable connection which has to be unplugged. 2. Loosen, but do not remove 4pcs of screws according Figure 11, page 16. 3.

  • Page 18: Final Work

    Operating Manual 90° ACTUSAFE CMF(S)QT 8 The control unit OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 11: Adjusting speed 7.7 Final work See operating manual ACTUSMART CM.V1.2, section 5.6, page 34 8 The control unit See operating manual ACTUSMART CM.V1.2, section 6, page 34...

  • Page 19: Maintenance

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 9 Maintenance 9 Maintenance WARNING: All maintenance work may only be performed with the actuator disconnected from the power supply. CAUTION: Due to this requirement, the actuator has to be in the Failsafe position! NOTE: If this is not the case, it may be because of a fault in the fitting (stuck valve stem).

  • Page 20: Technical Data Failsafe Brake

    Operating Manual 90° ACTUSAFE CMF(S)QT 10 Technical data Failsafe brake OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 10 Technical data Failsafe brake 10.0.1 CM03F(S)QT Power: ..............16 W Voltage: .

  • Page 21: Basic Lubricant Service Interval

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 13 Training Figure 12: Lubrication points For more information, see manual ACTUSMART CM.V1.2, section 15, page 76. 12.2 Basic lubricant service interval See operating manual ACTUSMART CM.V1.2, section 15, page 76 13 Training NOTE: Should you experience any problems during installation or in doing the adjustment work on site, please contact SCHIEBEL, Vienna, either by telephone on +43 (1) 66 108 or via internet at www.schiebel-actuators.com so as to avoid any possible faulty operation or damage to the actuators.

  • Page 22: Mode Of Operation F(S)Qt

    Operating Manual 90° ACTUSAFE CMF(S)QT 14 Mode of operation F(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 14 Mode of operation F(S)QT 14.1 CM03 F(S)QT ON-OFF & INCHING operation CM03 F(S)QT 30 CM06 F(S)QT 60 S2 - 15 minutes according to IEC 60034 S2 - 15 minutes according to IEC 60034...

  • Page 23: Cm06 F(S)Qt

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 14 Mode of operation F(S)QT 14.2 CM06 F(S)QT ON-OFF & INCHING operation CM06 F(S)QT 100 CM06 F(S)QT 200 CM06 F(S)QT 300 CM06 F(S)QT 500 S2 - 15 minutes S2 - 15 minutes S2 - 15 minutes S2 - 15 minutes according to IEC 60034 according to IEC 60034...

  • Page 24: Operating Manual Actusmart Cm.v1.2

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Operating Manual ACTUSMART CM.V1.2 SEC-OM-ENGLISH-CM.V1.2-16xx-V2.00-2021.10.21 1 Introduction/Notes NOTE: This IOM applies to ACTUSMART CM series actuators with a firmware version of 1600 or newer. These operating instructions apply to SCHIEBEL actuators of the ACTUSMART CM series. The scope of application covers the operation of industrial valves, e.g., globe valves, gate valves, butterfly valves and ball valves.

  • Page 25: General

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 2 General 2 General The actuator of the ACTUSMART CM series is a compact rotary actuator with integrated controller for valve operation. The integral multi-turn sensor allows setting the travel up to 108 revolutions without opening the housing. 2.1 Overview Figure 13: 1.

  • Page 26: Operating Mode

    Operating Manual 90° ACTUSAFE CMF(S)QT 2 General OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 2.3 Operating mode ACTUSMART CM actuators are suitable for open-loop control (S2 operating mode – on/off duty), closed-loop control (S4 operating mode – modulating duty) and continuous mode (S9 operating mode) according to EN 60034-1. 2.4 Protection class ACTUSMART CM actuators by default meet IP 67 (EN 50629) protection.

  • Page 27: Protection Devices

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 2 General 2.7 Protection devices 2.7.1 Torque ACTUSMART actuators provide electronic torque monitoring. The switch-off torque can be modified in the controller menu for each direction separately. By default, switch-off torque is set to the ordered value. If no torque was specified with the order, the actuator is supplied from the factory with the maximum configurable torque.

  • Page 28: Packaging, Transport And Storage

    Operating Manual 90° ACTUSAFE CMF(S)QT 3 Packaging, transport and storage OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 20: Tag 3 Packaging, transport and storage Depending on the order, actuators may be delivered packed or unpacked. Special packaging requirements must be speci- fied when ordering. Please use extreme care when removing or repackaging equipment. CAUTION: Use soft straps to hoist the equipment;...

  • Page 29: Installation Instructions

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 4 Installation instructions WARNING: For explosion-proof actuators, it is not allowed to extensively overpaint the actuator. Ac- cording to the standard, in order to avoid electrostatical charge, the maximum thickness of the varnish is limited to 200 m. •...

  • Page 30: Mounting Postion Of The Operating Unit

    Operating Manual 90° ACTUSAFE CMF(S)QT 4 Installation instructions OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Tightening [Nm] for screws with strength class Thread A2-70 / A4-70 1489 NOTE: For output type A (unbored threaded bushing), you must sufficiently lubricate both needle bearings in the output form after processing and cleaning the spindle nut. For this purpose, use the optional SCHIEBEL grease lubricant or a grease lubricant according to our recommendation (see section 15.3, page 77).

  • Page 31: Electrical Connection

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 4 Installation instructions 4.3 Electrical connection WARNING: Electrical connections may only be carried out by qualified personnel. Please observe all relevant national security requirements, guidelines, and regulations. Please check the steps below upon connecting the actuator. •...

  • Page 32: Commisioning

    Operating Manual 90° ACTUSAFE CMF(S)QT 5 Commisioning OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 24: Terminal box: 1. . . Metric screw M40x1,5, 2. . . 2 pcs. M20x1,5, 3. . . Terminals for the control signals, 4. . . Terminals for the power supply, 5. . . Terminal for ground connection, 6. . . Outside ground connection CAUTION: If, during outdoor installation, commissioning is not carried out immediately after electrical connec- tion, the power supply must be connected at a minimum to achieve a heating effect.

  • Page 33: User Level And Permissions

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 5 Commisioning 5.4 User Level and Permissions In order to edit and/or show certain parameters, a user level with the necessary permissions has to be set as current user level. The current user level may be set temporarily in the "U User Level" menu item. It is also possible to set the default user level, which will be set as the current user level until set otherwise ("U User Level"...
  • Page 34 Operating Manual 90° ACTUSAFE CMF(S)QT 5 Commisioning OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 28 Figure 29 Figure 30 This changes the bottom line of the display from "EDIT?" to "SAVE?" Figure 31 Figure 32 Then, push down the selector switch until it snaps into place. In doing so, the bottom right now on the display will show "TEACHIN"...

  • Page 35: End Limit Close

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 5 Commisioning Figure 35: 1. . . Absolute value When the desired end position OPEN of the valve is reached, move the selector switch back to the middle position. Thus, the line "TEACHIN" disappears. Figure 36 Figure 37 In order to confirm the end position (save), slightly flip up the selector switch towards...

  • Page 36: Final Works

    Operating Manual 90° ACTUSAFE CMF(S)QT 6 Control Unit OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 5.6 Final works Following commissioning, check for proper sealing the covers to be closed and cable inlets (see section 2.4, page 24). Check actuator for paint damage (by transport or installation) and repair if necessary. 6 Control Unit The controller is intended to monitor and control the actuator and provides the interface between the operator, the control system and the actuator.

  • Page 37: Display Elements

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 6 Control Unit 6.2 Display elements 6.2.1 Graphic display The graphic display used in the controller allows text display in different languages. Figure 44 During operation, the displays shows the position of the actuator as a percentage, operation mode and status. When using the option "identification", a customer-specific label is shown at the bottom of the display (e.g., PPS Number).

  • Page 38: Operation

    Operating Manual 90° ACTUSAFE CMF(S)QT 6 Control Unit OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Description Colour Lits up Flashes quickly Flashes slowly Does not light up Yellow No torque error Torque fault — Error (no operational readiness) motor Ready Travel fault (no temperature, supply Yellow (operational operational —...
  • Page 39 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 6 Control Unit Figure 51: Welcome menu (1/2) Figure 52: Welcome menu (2/2)

  • Page 40: Operation Mode

    Operating Manual 90° ACTUSAFE CMF(S)QT 6 Control Unit OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 6.4.1 Operation mode Use the selector switch (red) to determine the various operating states of the actuator. In each of these positions, it is possible to block the switch by means of a padlock and thus protect the actuator against unauthorized access. The selector switch has the following positions: The actuator can be neither operated via the remote control nor via the control switches of the controller.

  • Page 41: Configuration Example

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 6 Control Unit Figure 54 Use the control switch towards to the characters to change the parameter. (see Figure 47 til Figure 50, page 36) After reaching the desired parameter value, confirm the value with the selector switch (again, flip it slightly towards , (see Figure 38, page 33 til Figure 40, page 33).

  • Page 42: Teachin

    Operating Manual 90° ACTUSAFE CMF(S)QT 6 Control Unit OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 58 Figure 59 Figure 60 This changes the bottom line of the display from "EDIT?" to "SAVE?" Figure 61 Figure 62 Thereafter, flip up the control switch (toward ) to change the value from 0 (off) to 2 (Bluetooth) Figure 63 Figure 64 If the value changes to 1, confirm the selection by flipping halfway up the selector switch (towards) and letting it snap back...
  • Page 43 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 6 Control Unit After selecting the appropriate menu item (for example: End position) and chanching the the input type from "EDIT?" to "SAVE?", move the selector switch (red) to "manual mode" and lock it into place. As you do so, the display will show the message "TEACHIN"...

  • Page 44: Parameter Menu

    3: By torque2 Changes due to temperature differences, settlement. Attention: For failsafe-actuators in failsafe-direction not applicable. Torque/Force in failsafe-position depends on residual spring torque/force continued on next page representative for CM03; U...number of revolutions...

  • Page 45: Parameter Group: Torque

    Switch-off torque in OPEN direction P2.1 Torque Open 8. . . 32 Nm NOTE: The range can be restricted via menu item P2.3. P2.2 Torque Close 8. . . 32 Nm As P2.1, but in CLOSED direction. representative for CM03...

  • Page 46: Parameter Group: Speed

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 NOTE: When installing the actuator on an additional gear, please take into account the corresponding values of the gear / thrust unit as you enter the actuator parameters. To achieve an effective output torque (incl. gear) / output power (including thrust unit) ratio, the factor gear/thrust unit must be considered.

  • Page 47: Parameter Group: User Level

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu continued from previous page Menu item Sub-menu item poss. setting Notes / comments Access to parameter menu and motor control is possible on the remote display and the main display. In case of 2: Menu/Control communication loss with the remote display, the actuator (Fallback)
  • Page 48 Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 69: SmartTool2 Adjust Wizard - Access Tab Menu item Sub-menu item poss. setting Notes / comments Sets the default user level on the ACTUSMART control unit. The set user level will revert back to this user level, if the user level was changed with menu item "U - User P7.1 User Level...

  • Page 49: Parameter Group: Position

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu 7.7 Parameter group: Position In addition to OPEN and CLOSED end positions, you may define intermediate positions. These can be used as feedback signals for the binary outputs or as target value for fix position approach. NOTE: If you change the end positions (see section 7.1, page 42), intermediate positions are retained percentage-wise, i.e., the absolute positions of the intermediate positions change.

  • Page 50: Parameter Group: Binary Inputs

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Menu item Sub-menu item poss. setting Notes / comments TEACHIN P8.20 Position Intermed.pos.15 see above 0. . . 100% TEACHIN P8.21 Position Intermed.pos.16 see above 0. . . 100% Figure 70: Function principle of the dead band and hysteresis in conjunction with intermediate positions The figure above shows the working principle of the parameters "P8.11 - Dead Band"...
  • Page 51 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu continued from previous page Menu item Sub-menu item poss. setting Notes / comments Superimposed run command; run the actuator in 6: Emergency direction OPEN regardless of whether the selection Open switch is set to REMOTE or LOCAL operation Superimposed run command;...
  • Page 52 Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Menu item Sub-menu item poss. setting Notes / comments 33: Intermediate As intermediate position 1, but with higher priority than position3 intermediate position 4 34: Intermediate As intermediate position 1, but with lowest priority. position4 Approach emergency position (P 8.5).

  • Page 53: Parameter Group: Binary Outputs

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu 7.9 Parameter group: Binary outputs The controller is equipped with 8 freely configurable binary outputs. Please find further information on technical data of the binary outputs in section 20.1, page 81. Provided with external supply, binary outputs are optically isolated from the rest of the controller.
  • Page 54 Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Menu item Sub-menu item poss. setting Notes / comments 34: Torque Closed As Torque CLOSED, but it will supress (mask) this signal Masked in the end position upon torque-dependent switch-off. 35:Ready Remote Ready and Remote operating mode 36: Ready Local...
  • Page 55 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu continued from previous page Menu item Sub-menu item poss. setting Notes / comments 70: Analog In. 1 There is no or a faulty signal on the analog input 1. Fault 71: Analog In. 2 There is no or a faulty signal on the analog input 2.
  • Page 56 Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Menu item Sub-menu item poss. setting Notes / comments P10.12 Bin. Output Output 6 Konf. see Output 1 conf. P10.13 Bin. Output Output 7 see Output 1 P10.14 Bin.

  • Page 57: Parameter Group: Position Output (Optional)

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu 7.10 Parameter group: Position output (optional) Position output is used to indicate the current position of the actuator using 0/4. . . 20 mA; it can be retrofitted using a Smart- code.
  • Page 58 Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Menu item Sub-menu item poss. setting Notes / comments Step mode P12.1 Function 0: Not activated Step mode operation is disabled function Step mode operation is enabled in LOCAL, REMOTE 1: Activated and EMERGENCY operation 2: Only Local Step mode mode is only enabled in LOCAL mode...

  • Page 59: Parameter Group: Positioner (Optional)

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu 7.12 Parameter group: Positioner (optional) The positioner SR option is used to control the electric actuator by means of a set point input 0/4. . . 20 mA signal. The SR helps control the position of the actuator, i.e. the positioner ensures that the actual value and thus the position of the actuator matches the desired set point.
  • Page 60 Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Menu item Sub-menu item poss. setting Notes / comments Variable speed actuators (Actusmart CM and Smartcon CSC FU): Without function Fixed speed actuators (Smartcon CSC): This parameter P13.10 Positioner Period...

  • Page 61: Parameter Group: Pid Controller (Optional)

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu Figure 73: Function principle of the dead band, and hysteresis in conjunction with the positioner The figure above shows the working principle of the parameters "P13.4 - Dead Band" and "P13.16 - Hysteresis". The set dead band thresholds are added and subtracted from the setpoint.

  • Page 62: Parameter Group: Bus Systems (Optional)

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Menu item Sub-menu item poss. setting Notes / comments The larger the lead time (differential/derivative value), the stronger is the effect of the derivative component of the P14.8 PID-controller Lead time (D)

  • Page 63: Parameter Group: Characteristic Curves (Optional)

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu 7.15 Parameter group: Characteristic curves (optional) With this option, customers can enable travel-dependent torque, speed and valve characteristic curves. 7.15.1 Torque characteristic With this characteristic curve, torque limits already set under menu item P2-torque (see section 7.2, page 43) can be further reduced depending on travel.

  • Page 64: Speed Characteristic

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7.15.2 Speed characteristic With this characteristic curve, speed limits already set under menu item P4-speed (see section 7.3, page 44) can be further reduced depending on travel. Characteristics can be configured via the SMARTTOOL software (see Figure 75, page 62). Figure 75: Speed characteristic Menu item Sub-menu item...

  • Page 65: Parameter Group: Identification (Optional)

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu Figure 76: Valve characteristic Menu item Sub-menu item poss. setting Notes / comments P17.5 Characteristic Valve 0: Off The valve characteristic curve is disabled. The valve characteristic curve is enabled as configured in 1: user defined the SMARTTOOL.

  • Page 66: Parameter Group: Miscellaneous

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Menu item Sub-menu item poss. setting Notes / comments This value is used to offset the input signal on analog System Calib.Setpoint input 1 measured by the ACTUSMART control unit. The P19.7 -10.
  • Page 67 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu continued from previous page Menu item Sub-menu item poss. setting Notes / comments Restores all parameters to the service backup parametrization, including the end limits (P1.1 and P1.2) 4: Service + and the switch off torques and torque limit(P2.1, P2.2 and P2.3).

  • Page 68: Default User Level Settings

    Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7.19 Default User Level Settings The following table shows the default user level settings for all parameters on a brand-new actuator. Default UL Default UL Parameter Menu item Sub-menu item Read Write P1.1 End Limit...
  • Page 69 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 7 Parameter menu continued from previous page Default UL Default UL Parameter Menu item Sub-menu item Read Write P8.17 Position Intermed.pos.12 P8.18 Position Intermed.pos.13 P8.19 Position Intermed.pos.14 P8.20 Position Intermed.pos.15 P8.21 Position Intermed.pos.16 P9.1 Bin.
  • Page 70 Operating Manual 90° ACTUSAFE CMF(S)QT 7 Parameter menu OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 continued from previous page Default UL Default UL Parameter Menu item Sub-menu item Read Write P13.6 Positioner Live zero detect. P13.7 Positioner Emergency pos. P13.8 Positioner Calib.setpoint P13.9 Positioner Min.Impuls P13.10 Positioner Period P13.11...

  • Page 71: Status Area

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 8 Status area continued from previous page Default UL Default UL Parameter Menu item Sub-menu item Read Write System LCD Inverse P19.56 Miscellaneous Language P20.1 P20.2 Miscellaneous Smartcode P20.3 Miscellaneous Restore P20.4 Miscellaneous Backup P20.5 Miscellaneous Info display...

  • Page 72: Status - Analog Values

    Operating Manual 90° ACTUSAFE CMF(S)QT 8 Status area OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 78: 1. . . Input number, 2. . . Signal (0 = LOW; 1 = HIGH) 8.1.3 Status – analog values Display of analogue values: Input 1 (In1) is used by the positioner as the setpoint; Input 2 (In2) serves as an external value for the optional PID controler.

  • Page 73: Status - Firmware

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 8 Status area 8.1.5 Status – firmware Figure 81: 1. . . Firmware version of the corresponding el. component, 2. . . Parameter set version, 3. . . Bootloader ver- sion 8.1.6 Status – serial number Figure 82: 1.

  • Page 74: Infrared Connection

    Operating Manual 90° ACTUSAFE CMF(S)QT 9 Infrared connection OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Figure 84: Example for a history entry. 9 Infrared connection For easier communication and better visualization of the menu options, the unit provides an infrared port for connection to a PC. The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the corresponding software are available as options.

  • Page 75: Maintenance

    WARNING: For explosion-proof actuators, it is necessary to wait a certain time after switching off be- fore opening the cover; see explosion protection sticker (Picture 86). Following times are specified for the actuators. • CM03: 5 min • CM06: 10 min • CM12: 15 min Figure 86: 1.

  • Page 76: Troubleshooting

    Operating Manual 90° ACTUSAFE CMF(S)QT 12 Troubleshooting OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 the manufacturer of the equipment or through cable entries of comparable quality as well as the same ex- or IP protection class. If screws need to be replaced, it is preferable to use original replacement parts. The tensile strength of the screws must be at least 400 N/mm 12 Troubleshooting Upon warning or error, the bottom line of the display will show the corresponding plain text description.
  • Page 77 Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 12 Troubleshooting continued from previous page History Entry Type Description #36: Failsafe not ready Failsafe voltage OK and Failsafe not initialized (LUS n.a. #37: Failsafe ready not tensioned). #38: RTC Battery low Battery on Display board is empty, loss of time/date Warning #39: RTC Battery OK or counter values possible.

  • Page 78: Fuses

    (PAO) Viscosity class: 320 ISO VG Pourpoint: < -39°C (according DIN ISO 3016) Lubricant requirement CM03: 200. . . 250 ml Lubricant requirement CM06: 300. . . 350 ml Lubricant requirement CM12: 600.

  • Page 79: Output Type A And Spindle Drives (Linear Actuators) -40 To +60°C

    OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 16 Training Viscosity class: 68 ISO VG Pourpoint: < -54°C (according DIN ISO 3016) Lubricant requirement CM03: 200. . . 250 ml Lubricant requirement CM06: 300. . . 350 ml Lubricant requirement CM12: 600. . . 650 ml 15.3 Output type A and spindle drives (linear actuators) -40 to +60°C Grease DIN 51825-K(P) R -40 i.e.

  • Page 80: Original Declaration Of Incorporation Of Partly Completed Machinery

    Operating Manual 90° ACTUSAFE CMF(S)QT 17 Original Declaration of Incorporation of Partly Completed Machinery OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 17 Original Declaration of Incorporation of Partly Completed Machinery According Machinery Directive 2006/42/EC (Annex II, sub. B) The maufacturer, the company: SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef-Benc-Gasse 4 A-1230 Vienna hereby declares that for the partly completed machinery described below:...

  • Page 81: Declaration Of Conformity

    Josef-Benc-Gasse 4 A-1230 Wien herewith confirms that the equipment electric actuators with integrated control unit model Actusmart and following types (r) CM03 (r) CM03 FS (r) CM06 (r) CM06 FS meets the requirement of the EC directive: 2014/30/EU („EMV directive“)

  • Page 82: Declaration Of Conformity

    Actusmart and following types Type ex (r) CM03 II 2 G Ex db eb (mb) II C T4(T6) Gb TÜV-A13ATEX0006X Type ex (r) CM03 FS II 2 G Ex db eb (mb) II C T4(T6) Gb TÜV-A13ATEX0006X Type ex (r) CM06 II 2 G Ex db eb (mb) II C T4(T6) Gb TÜV-A13ATEX0006X...

  • Page 83: Technical Data

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 20 Technical data 20 Technical data Figure 88: Control unit Figure 89: Logik board 20.1 Binary outputs Count: ..............8 Power supply: .
  • Page 84 Operating Manual 90° ACTUSAFE CMF(S)QT 20 Technical data OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Ui . . . Input voltage Ii . . . Input current Figure 90: Binary inputs, input characteristic Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with separate earths: Figure 91: 5 inputs with same common Figure 92: 2 separated groups of 2 inputs with same ground...

  • Page 85: Analog Inputs

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 20 Technical data Ext. 24V Common - Interne 24V Ext. 24V Common - Interne 24V Figure 95: 1 separated input and 3 inputs with same com- mon. INT + INT - INT + INT - Input IN2 is disabled.

  • Page 86: Analog Output

    Operating Manual 90° ACTUSAFE CMF(S)QT 20 Technical data OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 Jumper JP6 can be used to switch analog input 2 from a passive input (default) to an input with internal 24 V power supply (for 4. . . 20 mA, two-wire transmitters). Figure 100: Passive input (default) Figure 101: Input with internal suppy (active input) NOTE: The analog input 2 is referenced to common of the electronic system and the auxiliary power supply (see section...

  • Page 87: Connections

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 20 Technical data The power-save mode is defined as follows: • No power supply (the controller is powered exclusively through the 24 V auxiliary voltage input). • The backlight of the LCD display switches off automatically. •...

  • Page 88: Mode Of Operation Cm

    Operating Manual 90° ACTUSAFE CMF(S)QT 20 Technical data OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 20.7 Mode of operation CM ON-OFF & INCHING operation CM03 CM06 S2 - 15 minutes according to IEC 60034 S2 - 15 minutes according to IEC 60034 2,5 - 72 RPM...

  • Page 89: Mode Of Operation Cm03 + Qt

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 20 Technical data 20.8 Mode of operation CM03 + QT ON-OFF & INCHING operation CM03 + QT12 CM03 + QT25 CM06 + QT50 S2 - 15 minutes according to IEC S2 - 15 minutes according to IEC...

  • Page 90: Mode Of Operation Cm03 + L

    Operating Manual 90° ACTUSAFE CMF(S)QT 20 Technical data OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 20.9 Mode of operation CM03 + L ON-OFF & INCHING operation CM03 + L50 CM03 + L100 CM03 + L350 S2 - 15 minutes according to IEC S2 - 15 minutes according to IEC...

  • Page 91: Mode Of Operation Cm03 + Lk

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 20 Technical data 20.10 Mode of operation CM03 + LK ON-OFF & INCHING operation CM03 + LK50 CM03+ LK100 CM03 + LK120 S2 - 15 minutes according to IEC S2 - 15 minutes according to IEC...

  • Page 92: Technical Data Cm03

    Weight: ..............11.5 daN 21.2 24 VDC version CM03 Output torque: .

  • Page 93: 400V Version Cm06

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 23 Technical data CM12 22.2 400V version CM06 Output torque: ............max. 64 Nm Average permissible output torque: .

  • Page 94: Characteristic Curves

    Operating Manual 90° ACTUSAFE CMF(S)QT 24 Characteristic curves OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 24 Characteristic curves 24.1 Characteristic curves - CM03 Figure 104: Current draw of the standard version Figure 105: Current draw of the 24 VDC version Figure 106: Current draw of the standard version...

  • Page 95: Characteristic Curves - Cm06

    Operating Manual 90° ACTUSAFE CMF(S)QT OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 24 Characteristic curves 24.2 Characteristic curves - CM06 Figure 107: Current draw of the standard version Figure 108: Current draw of the standard version...

  • Page 96: Characteristic Curves - Cm12

    Operating Manual 90° ACTUSAFE CMF(S)QT 24 Characteristic curves OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01 24.3 Characteristic curves - CM12 Figure 109: Current draw of the standard version...
  • Page 97 CM03 FSQT...
  • Page 98 CM06 FSQT...
  • Page 99 SCHIEBEL Antriebstechnik Gesellschaft m.b.H. Josef Benc Gasse 4 A 1230 Wien Tel.: +43 1 66 108 - 0 Fax: +43 1 66 108 - 4 info@schiebel-actuators.com www.schiebel-actuators.com OM-ENGLISH-Failsafe-QT-16xx-V2.00-2022.03.01...

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