Table of Contents
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Summary of Contents for Schiedel Prima Smooth
- Page 1 SCHIEDEL INSTALLER REWARDS Prima Smooth Installation Instructions DON'T FORGET TO REGISTER YOUR INSTALLATIONS AND START EARNING SCHIEDEL INSTALLER REWARDS See inside for more details www.schiedel.com/uk SAP Issue 2 | 940002244 | April 2019...
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Page 2: Table Of Contents
T600 N1 D V2 L50100 G (XX = 3 x Ø Int. of Pipe) The Prima Smooth range is manufactured under the strict requirements of BS EN ISO 9001 Quality management scheme. Prima Smooth has corrosion certification from TÜV. Prima Smooth is listed by HETAS as a product suitable for solid fuel. -
Page 3: Design Guide
Design Guide MANDATORY REQUIREMENTS Connection to an appliance which is not connected to the fuel supply, should be carried out by a competent person. We recommend the use of HETAS approved installers for solid fuel applications. If installation is carried out by a non HETAS registered installer, the installation must be certified by a local Building Control inspector. -
Page 4: Prior To Installation
Prior to Installation VENTILATION It is very important that sufficient air for combustion is provided to the room containing the appliance, to enable correct and efficient working of the system. Reference should be made to the appliance manufacturer’s instructions and recommendations are also given in the Building Regulations Document J. CARBON MONOXIDE ALARMS The carbon monoxide alarms should comply with BS EN 50291:2001. -
Page 5: Connecting Flue Pipe
Connecting Flue Pipe APPLIANCE/CHIMNEY CONNECTION When a single wall connecting flue pipe is used to connect an appliance to a Twin Wall Insulated System Chimney, the lower end of the chimney section must extend a minimum of 425mm below the ceiling. When connecting the appliance to the connecting flue pipe, the joint between the the connecting flue pipe and the appliance outlet must be securely caulked and sealed with non asbestos rope (or suitable alternative) and fire cement. -
Page 6: Inspection
Connecting Flue Pipe CONNECTING FLUE PIPES SHOULD BE LOCATED AS TO AVOID IGNITING COMBUSTIBLE MATERIAL. On solid fuel appliances the maximum length of a connecting flue pipe is 2m. This distance is reduced to 1.5m if any of the acceptable alternative methods of connection are adopted as per BS EN15287-1. -
Page 7: Bs En 15287-1
BS EN 15287-1 Acceptable alternative Methods of connection Where a horizontal connecting flue of more than 150mm is required to connect a solid fuel fired appliance to a chimney, an installation method as per the examples below may be used provided the following criteria is met:- The maximum length of horizontal connecting flue pipe does not exceed 450mm;... -
Page 8: Installation Instructions
All flue gas bearing components must be installed with the male spigot pointing towards the appliance. With the exception of the direct connection to the appliance, there is no requirement to apply sealant to the joints of the Prima Smooth system. Male Spigot Direction... - Page 9 The protruding male spigot of the adaptor slides down inside the female socket of the Prima Smooth pipe and the socket of the Prima Smooth pipe slides within the conical section of the starter adaptor, to a maximum length of 75mm into the cone with a minimum of 15mm to ensure a secure connection.
- Page 10 The adjustable pipe allows for an appliance to be removed Max Adj. for cleaning and servicing. It should be positioned immediately 70mm below the adaptor from Prima Smooth to TecnoFlex Plus, Eco 50mm ICID or ICS. It is fitted by sliding the male spigot 50mm inside Engagement Bead the preceding pipe.
- Page 11 Band ref. PS029 (Steel Finish), PSB029 (Black) to give a more aesthetic appearance. Fig. 1 TRIM COLLAR (90° & 45° VARIANTS) One piece trim collars are fitted around the Prima Smooth Trim Collar pipe where it protrudes through the wall (see Fig. 1). They should be fastened to the wall using an adequate method of fixing.
- Page 12 Chimney Lining Components SUPPORT PLATE The Support Plate is used as a base support or as an intermediate support to take the weight of up to 15m of Prima Smooth, when used as a chimney liner. It is used in conjunction with cantilever brackets. The spigot below the plate is constructed from adjustable pipe to allow for thermal expansion within the system.
- Page 13 Chimney Lining Components EXPANSION JOINT The expansion joint must be used at the top of the masonry stack to close off the stack and to allow for thermal expansion within the chimney system. It is provided as a closure plate with a removable adjustable pipe section.
- Page 14 Offset Dimensions (Made by assembling 2 Bends) Offsets 30˚ Int Ø Offsets 45˚ Int Ø 30˚ Offset using Inspection Bend Int Ø 45˚ Offset using Inspection Bend Int Ø Offset Dimensions (Made by assembling 2 Bends and a Standard Pipe Section) 30˚...
- Page 15 Offset Dimensions (Made by assembling 2 Bends and a Standard Pipe Section) 45˚ Offset with standard Pipe lengths Ømm Effective 1005 1005 1005 1005 Pipe 950 Effective Pipe 450 Effective Pipe 200 30˚ Offset using Inspection Bend Ømm Effective 1230 1230 1230 1230...
- Page 16 Typical Installation Connection to Internal System Connection to Flex Chimney through Fireplace Recess TecnoFlex Plus Liner Prima Smooth to TecnoFlex Plus SW-DW Stove Pipe Steel: PS0E3 Starter Section (Eco ICID) Min. DN8A152 425mm Inspection Pipe Inspection Pipe PSB012 PSB012 Appliance...
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Page 17: Max Offset Info
(In Same Plane) 125-200 Int Ø X (m) Y (m) max length 1800mm min height before 1st offset 600mm Component Weights Approximate Weights of Finished Goods(Kg) Prima Smooth 0.6 mm Internal Diameter Length(mm) 1000 125mm 1.82 0.91 0.46 150mm 2.28 1.14 0.57 180mm 2.72... -
Page 18: After Installation
Refer to HETAS list for details on www.hetas.co.uk.The fuel used must be suitable for the appliance - please refer to manufacturer’s instructions. Notice Plate Notice Plate for Prima Smooth Product The Notice plate should be marked up in indelible The Gables, Greenside, Summerville NE12 9PP... - Page 19 Product Guarantee Under normal operating conditions and providing the system is installed correctly, it should last the lifetime of the appliance, which normally is 10 years. Prima Smooth carries a 10 year conditional guarantee. The conditions are that the system is:- •...
- Page 20 The Schiedel Installation App Download the app today, as it offers a number of very useful guides on all aspects of installing an appliance using Schiedel Chimney Systems, including: • Quick and straightforward reference for installers. • Video breakdowns of each stage of the installation process, from connection to the appliance through to termination.
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