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Schiedel RITE-VENT ICID PLUS Installation Instructions Manual

Twin wall insulated chimney system for gas, oil, wood and multi-fuel applications (including condensing applications)
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ICID PLUS
INSTALLATION INSTRUCTIONS
100 - 200mm Internal Diameter
Twin Wall Insulated Chimney System for gas, oil, wood and
multi-fuel applications (including condensing applications)
Part of Standard Industries
SAP Version 3 940002165 February 2019

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Summary of Contents for Schiedel RITE-VENT ICID PLUS

  • Page 1 ICID PLUS INSTALLATION INSTRUCTIONS 100 - 200mm Internal Diameter Twin Wall Insulated Chimney System for gas, oil, wood and multi-fuel applications (including condensing applications) Part of Standard Industries SAP Version 3 940002165 February 2019...

  • Page 2: Table Of Contents

    CONTENTS Page 2 APPROVALS Page 10 INSTALLATION INSTRUCTIONS DESIGN GUIDE Page 3 - Jointing System - Mandatory Requirements - Standard Chimney Sections PRIOR TO INSTALLATION - Gasket Kits - Ventilation - Individual Components - Carbon Monoxide Alarms OFFSET DIMENSIONS Page 18 - Painting Page 19 FIRESTOP COMPONENTS...

  • Page 3: Design Guide

    If painting of any external sections is required, it is important to de-grease, dry and prime the exterior surface prior to the application of appropriate heat resistant paint. Schiedel Chimney Systems can provide to special order, chimney sections and accessories painted to an extensive range of British Standard RAL colours – details on application.

  • Page 4: Connecting Flue Pipe

    CONNECTING FLUE PIPE Appliance/Chimney Connection Connection to the appliance can be made using Prima Smooth, Prima Plus or alternative approved single wall connecting flue pipes, or ICID Plus. This must be done by using the appropriate appliance connector. When a single wall connecting flue pipe is used to connect an appliance to the chimney, the lower end of the chimney section must extend a minimum of 425mm below the ceiling.

  • Page 5: Bs En 15287-1

    BS EN 15287-1 ACCEPTABLE ALTERNATIVE METHODS OF CONNECTION Where a horizontal connecting flue of more than 150mm is required to connect a solid fuel fired appliance to a chimney, an installation method as per the examples below may be used provided the following criteria is met:- a) The maximum length of horizontal connecting flue pipe does not exceed 450mm;...
  • Page 6 For minimum distance for Measured from back For minimum distance for Measured from back this configuration check of connecting flue this configuration check of connecting flue manufacturers distance pipe to outside manufacturers distance 450mm MAX pipe to outside 450mm MAX to combustibles surface of chimney to combustibles...

  • Page 7: System Chimney

    SYSTEM CHIMNEY Chimney Diameter The chimney size should be as recommended by the appliance manufacturer. Where there is a requirement for a flue diameter smaller than the appliance spigot, then the operational requirements of the appliance and the configuration of the flue must satisfy the flue sizing requirements of EN13384-1 for single appliances, and EN13384-2 for multi appliances.

  • Page 8: Distance To Combustibles

    Distance to Combustibles In accordance with building regulations, it is essential that the correct distance to combustible material is maintained. On solid fuel applications, where there is a risk of soot fire, a distance of 60mm to combustibles must be maintained within a combustible floor and within a combustible shaft (see Fig.1 below).There is no need to line the area within the floor cavity with plasterboard;...

  • Page 9: Support Components

    Support Components The weight of a chimney system is considerable and requires independent support. Minimal weight should be borne by the appliance. The weight of the chimney can be supported from floor level by using a base support plate, or floor support;...
  • Page 10 INSTALLATION INSTRUCTIONS Jointing System All joints in the ICID Plus chimney range, which require a locking band, are made by means of a simple twist lock jointing method. This is achieved by pushing together the male and female collars on each end of the main chimney components and twisting the components through 1/6 of a turn to lock the collars into place.
  • Page 11 Gasket Kits The standard single female lip seal kit is used to convert standard fixed components with a male collar for use in condensing applications. The female lip seal must be fitted into the inward bead on the liner just below the male collar. Lubricant should be applied to the outside of the protruding liner of the next component to be fitted (see Fig.2) A separate gasket kit with 2 gaskets (1 female and 1 male) and a sachet of lubricant is required for adjustable pipes.
  • Page 12 Structural Locking Band The structural locking band, which is purchased separately, is used instead of a standard locking band in a situation where extra structural support is required, for instance where the chimney height is >1.5m above the last support or above the roof.
  • Page 13 SW-DW Stove Pipe Starter Section This component is used to connect from a vitreous enamel or stainless steel single wall connecting flue pipe to ICID Plus. The protruding liner should be pushed down inside the female socket of the connecting flue pipe and the joint sealed with fire cement or high temperature sealant to provide a gas tight joint.
  • Page 14 Double Wall Adjustable Starter Section Initial installation Remove loose strip of insulation and Insert male spigot of liner into the Seal using the rope gasket, fire keep to one side. appliance spigot. cement or similar. Insulate liner using strip of insulation Slide adjustable case down over the Finished installation.
  • Page 15 Re-installation of stove after servicing Position stove spigot immediately Slide liner spigot down inside the Slide locking band into place around beneath liner spigot of chimney. appliance spigot and seal using the the joint on the liner. Now tighten the fire cement, rope gasket or similar.
  • Page 16 Increaser This component is used to increase from one diameter to the next diameter (e.g.) 125mm to 150mm. The component is fitted in the same way as a standard pipe length and should be secured with the locking band provided. Anchor Plate When commencing an installation with a fire chest, or when extending an existing brick or masonry chimney stack, an anchor plate must be used.
  • Page 17 93˚ Tee including Drain Cap This component must be used in place of a 90° tee to connect from a connecting flue pipe to the vertical System Chimney on condensing systems to ensure that 93˚ condensate can drain down through the system to a drain point. This component is installed as per a standard pipe section.
  • Page 18 OFFSET DIMENSIONS (made by assembling 2 bends) Offsets for Offsets for 15˚ Bend 15˚ Bend with Standard Pipe Length Int Ø Int Ø (mm) 1460 Eff A 1642 1644 1644 1648 (mm) Pipe (mm) 960 Eff A 1155 1159 1161 1161 1165 Pipe...
  • Page 19 FIRESTOP COMPONENTS Ventilated Support Plate (Galvanised plate with S/S Band) The support plate is used where the chimney passes through a combustible floor, and the weight Ventilated of the chimney has to be taken at floor level. The support plate must be firmly fixed by using bolts Support Plate or screws.
  • Page 20 Retrofit Wall Band Slide bracket down of chimney to the required position. Once the position of the support has been determined, secure the back bracket to the wall with a method of fixing to ensure adequate attachment and support. The wall bracket provides lateral stability only, it is NOT load bearing and is to be positioned at 3 metre centres.
  • Page 21 Structural Wall Band (50mm) The structural wall band is supplied in two parts, a stainless steel split band which fits tightly around the outside of the chimney and a stainless steel back bracket The parts are joined together by means of the nuts and bolts provided. The use of the item maintains a fixed distance of 50mm from the outer casing of the chimney to the wall or fixing point.
  • Page 22 Base support Plate with Drain This component is used to support the chimney directly from the floor. It should be fastened securely to the floor using bolts or screws provided by others. Adjustable Top Plate The wall support is designed to be used internally or externally to provide either initial or intermediate support for the vertical chimney.
  • Page 23 Ceiling Joist Support The joist support can be used in 2 different ways: Option 1 - where the chimney passes through a combustible ceiling into the roof space, and the weight of the chimney has to be taken at floor level. The ceiling joist support must be firmly fixed by using bolts or screws.
  • Page 24 Guy Wire Bracket This component should be used to secure unsupported chimney sections above 1.5 metres maximum roof level. Guy wires or preferably rigid stays (supplied by others) must be fixed to the bracket and secured to suitable anchorage points to ensure that the chimney sections are stable.
  • Page 25 Fig. 1 Wall sleeve (90˚ & 135˚ variants) Wall sleeves must be used to protect the building where the chimney passes through a wall (see Fig. 2 & 3). The 90° version is supplied as a straight length whereas the 135° version is mitred at 45 degrees on one end. The sleeve should be cut down to the correct length on site to fit flush with the wall (see Fig.
  • Page 26 Ignis-Protect IMPORTANT! Window and door lintels and their support areas, as well as other bearing elements must not be weakened! In case of uncertainty consult a structural engineer. Clear installation width required Clear installation height of 700mm on 90° version,1020mm on 45° version 565mm.
  • Page 27 Check width of the opening: 565mm Check height of the opening (see If necessary correct the opening. NOTE: Ignis-Protect must not be image 2.) NOTE: Ignis-Protect must Replace the thermal insulation right shortened on site! not be shortened on site! around the assembly opening in the studwork.
  • Page 28 Ignis-Protect (contd.) TIP: The Ignis-Protect inner protection pipe and the outer protection pipe are basically designed for 24mm wall planking! Cut a hole in the thermal board to Replace the prepared thermal board. fit the Ignis-Protect outer protection NOTE: The vapour barrier must pipe.
  • Page 29 Example of a design with a double- Finished installation. walled connecting flue pipe. HEALTH & SAFETY INSTRUCTION Many building products, including chimney elements are manufactured using natural raw materials which contain proportions of crystaline quartz. During the mechanical processing of products, such as cutting and drilling, quartz Protection measures are required when dust is released which can get into the lungs.
  • Page 30 Plasterboard 600 x 600 (EPDM) The tape is used to attach the EPDM seal to the vapour and/or wind barriers. Schiedel Chimney Systems Ltd does not Vapour barrier advise using the tape on rough surfaces, concrete, brick or bitumen-based materials. Surfaces must be clean, dry and...
  • Page 31 Terminals Terminals are supplied complete with a locking band. Once the terminal has been pushed into place, the adjustment bolt on the locking band clip should be tightened to ensure that the terminal is properly secured to the previous pipe. Anti Splash Raincap Tapered...
  • Page 32 TYPICAL EXTERNAL INSTALLATIONS Floor Mounted Installation Wall Mounted Installation Offset Installation (45˚) with Base Drain Section with pair of Cantilever with pair of Side Plates Brackets and Structural Locking Bands Distance between Lateral Supports Max Offset Info (in same plane) Int Ø...
  • Page 33 LOAD BEARING DATA Maximum Load Bearing (metres of pipe) Internal Diameter (mm) Base Drain Section Top Plate with Drain Top Plate and Locking Band Pair or Side Plates (see diagram A) Pair or Side Plates (see diagram B) Cantilever Support Extension Support (Anchor Plate) Ventilated Support Plate (All types) Support Plate...

  • Page 34: T450 N1 W V2 L50050 G60

    AFTER INSTALLATION Testing and Commissioning prior to first use This is carried out using a flue flow test as described in BS EN 15287 Parts 1 & 2, with reference to the appropriate appliance type. Appliance Operation Appliance slumbering must be avoided, and if the appliance has been run on low fire conditions for an extended period, then it is advisable to run the appliance at controlled high fire condition for a minimum period of at least 30 minutes afterwards.

  • Page 35: Product Guarantee

    Schiedel Chimney Systems Ltd. For recommended fuels listings, please refer to the HETAS Guide www.hetas.co.uk In the event of a fault developing in the product due to defective materials or faulty manufacture Schiedel Chimney Systems undertake to replace the product only.
  • Page 36 Complementary Products and Services from Schiedel Chimney Systems HETAS TRAINING MOBILE APP See website for course Includes video guides, FAQs, safety prospectus and application form info and much more. Find it in the downloads or scan QR code. App Store and Google Play Store...

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