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Summary of Contents for Eaton PowerPass 9PXTFMR5
- Page 1 ® Eaton 9PX PowerPass Distribution Modules and Transformers ® 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide For use with 9PX 5000/6000/8000/11000 VA UPS Models...
- Page 2 Eaton and PowerPass are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. Phillips is a registered trademark of Phillips Screw Company. All other trademarks are property of their respective companies.
- Page 3 2004/108/EC, Council Directive relating to electromagnetic compatibility The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact: Eaton Power Quality SAS 110, Rue Blaise Pascal 38334 St ISMIER...
- Page 4 Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
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Page 5: Table Of Contents
............... Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide... - Page 6 ..........Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide...
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Page 7: Introduction
Introduction The Eaton 9PX PowerPass Distribution Module (9PX PPDM) and 9PX ® Transformer models are designed to operate as accessories with Eaton 9PX 5000/6000/8000/11000 VA uninterruptible power systems (UPSs). Features The 9PX PPDM and 9PX Transformer basic features are: Provide surge protection if the UPS is not present... - Page 8 Front Cover with Center Cover Open to Access Voltage Selection Switch (all models except 9PXTFMR11, which uses terminal-block wiring for voltage selection) Figure 1. Front Cover and Operation Switches Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 9: System Configuration Options
11000 VA 9PX UPS 9PXTFMR11 (as well as a 240V EBM) configured with an 11000 VA 9PX UPS NOTE See “System Configuration Connections” on page 40 for illustrations of the system configurations. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 10 INTRODUCTION Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 11: Safety
SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the Eaton 9PX PowerPass Distribution Modules (PPDMs), 9PX Transformers, and 9PX UPS. Please read all instructions before operating the equipment and save this manual for future reference. - Page 12 SAFETY Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 13: Equipment Installation
Chapter 3 Equipment Installation This chapter provides installation instructions for the Eaton 9PX PowerPass Distribution Modules (PPDMs) and 9PX Transformers as follows: Equipment and accessory kit inspection Tower configuration setup Rack configuration setup Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. - Page 14 Table 2 lists the tools that are needed to install the 9PX PPDM and 9PX Transformers. Table 2. Installation Tools Item Description S Phillips cross-head screwdriver ® S Flat-head screwdriver Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 15: Tower Setup
Refer to shutdown instructions in the appropriate 9PX UPS user's guide for your system configuration. NOTE Eaton recommends a minimum of 150 mm (5.9”) free space behind the UPS rear panel. Position the cabinet upright. Turn the Eaton logo to align with the top of the cabinet. -
Page 16: Rackmount Setup
NOTE The order of a rackmount installation, from top to bottom, is the 9PX UPS, 9PX EBM, and the 9PX PPDM or 9PX Transformer. NOTE First, install the rails in the rack. Then, install the cabinet on the rails. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... -
Page 17: Installing The Rails
Secure each rail to the front and rear of the rack with two M6 12 mm screws (see Figure 3). FRONT Rail-mounting Screw Positions REAR Rail-mounting Screw Positions Figure 3. Attaching the Rails Continue to the next section, “Installing the Cabinet.” Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... -
Page 18: Installing The Cabinet
Install the mounting brackets (see Figure 4). Rack-mounting Bracket Figure 4. Installing Mounting Brackets Set the rear of the cabinet on the cabinet mounting flanges and slide the cabinet into the rack (see Figure 5). Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 19 (see Figure 6). Two M6x12 Cabinet-mounting Bracket Screws Two M6x12 Rail-mounting Screws Transformer or 9PX PPDM Figure 6. Cabinet installed in Rack (Front view) Continue to “Electrical Installation” on page 15. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 20 EQUIPMENT INSTALLATION Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 21: Electrical Installation
Chapter 4 Electrical Installation This chapter provides electrical installation instructions for the Eaton 9PX PowerPass Distribution Modules (PPDMs) and 9PX Transformers. W A R N I N G Risk of electrical shock. Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. -
Page 22: 9Pxppdm2 Electrical Installation
Voltage Selection 30A CB 30A MBP To UPS L6-30P Output Transformer AC Output From UPS L6-30R Input Transformer TB (x3) AC Input TB (x4) Figure 7. 9PXPPDM2 Block Diagram Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... -
Page 23: Procedure
Figure 8. Resetting the Switch to UPS (Normal) Use a Phillips-head screwdriver to remove the screw to detach the terminal block cover. Retain the cover and screw (see Figure 9). Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 24 Connect 4 and 6 (line to line) for 240V Connect 5 and 6 (line to neutral) for 120V Connect 4 and 5 (line to neutral) for 120V 11. Connect 7 (ground). Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 25 12. Attach the cable gland to the panel. 13. Replace the terminal block cover and secure with screw. 14. Continue to “Voltage Selection” on page 27 to set the voltage selection. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 26: 9Pxtfmr11 Electrical Installation
50A CB Voltage Selection Transformer AC Output Transformer AC Input TB (x6) TB (x4) (To UPS 5-20R 5-20R Output) L14-30R L14-30R (x4) (x4) Figure 11. 9PXTFMR11 Block Diagram Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... -
Page 27: Procedure
Strip 9 mm (0.35”) of insulation from the end of each incoming wire. On the 9PXTFMR11 terminal block, wire the UPS connections 1-3 and attach the cable gland to the panel (see Figure 13 and Table 5). Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 28 (1 to 3) Input Ground Output Line 1 120V 240V Output Neutral Load Connections (4 to 7) 120V Output Line 2 Output Ground Figure 13. 9PXTFMR11 I/O Terminal Block Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 29: 9Pxppdm1 And 9Pxtfmr5 Electrical Installation
9PXPPDM1 and the 9PXTFMR5 models. Requirements C A U T I O N The 9PXPPDM1 and 9PXTFMR5 models require a 30A circuit with short circuit and overcurrent protection. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 30 30A CB 30A MB To UPS L6-30P Output Transformer AC Output From UPS L6-30R Input Transformer AC Input L6-30P 5-20R 5-20R L6-30R L14-30R (x3) (x3) Figure 14. 9PXPPDM1 Block Diagram Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 31: Procedure
Verify that the output circuit breaker is in the OFF position (see “Rear Panels” on page 52). 9PXTFMR5 only. Go to Step 5. 9PXPPDM1 only. On the front cover, unsnap and remove the square center cover. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 32 Step 5. 208V NORMAL BYPASS Figure 16. Resetting the Switch to UPS (Normal) Continue to “Voltage Selection” on page 27 to set the voltage selection. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 33: Voltage Selection
Chapter 5 Voltage Selection This chapter provides the following voltage selection information for the Eaton 9PX PowerPass Distribution Modules (PPDMs) and 9PX Transformers. NOTE In most applications, the voltage setting does NOT need changing. All high voltage outlets, except the L14-30, use the UPS output voltage. -
Page 34: 9Pxppdm1 And 9Pxppdm2 Voltage Selection
231/115 200/100 240/120 208/104 254/127 220/110 265/133 230/115 277/138 240/120 Table 7. 9PXPPDM2 I/O Voltage Settings 9PXPPDM2 Output Voltage Input Voltage 208V Switch Position 240V Switch Position (from UPS) Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... -
Page 35: Procedure
Close the front cover and secure it with the two Phillips-head screws. Replace the square center cover. For startup with the UPS, go to Chapter 4 “Startup” on page 35. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... -
Page 36: Settings
On the 9PXTFMR5 front cover, unsnap and remove the square center cover. Remove and retain the two left-side Phillips-head screws that secure the front cover (see Figure 19). Remove Screws 208V Figure 19. Remove the Front Cover Screws Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 37 Close the front cover and secure it with the two Phillips-head screws. Replace the square center cover. For startup with the UPS, go to Chapter 4 “Startup” on page 35. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 38: 9Pxtfmr11 Voltage Selection
Table 10. 9PXTFMR11 I/O Voltage Settings for Plug Receptacles 9PXTFMR11 Output Voltage Input Voltage 208V Setting 240V Setting (from UPS) 5-20R L14-30R 5-20R L14-30R 231/115 200/100 240/120 208/104 254/127 220/110 265/133 230/115 277/138 240/120 288/144 250/125 Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... -
Page 39: Procedure
Figure 22. Wire Selected Voltage Replace the voltage selection terminal block cover and secure it with the Phillips-head screw. For startup with the UPS, go to Chapter 4 “Startup” on page 35. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 40 VOLTAGE SELECTION Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 41: Startup
Chapter 6 Startup This chapter provides instructions for starting up Eaton 9PX PowerPass Distribution Modules (PPDMs) or 9PX Transformers with a 9PX 5000/6000/8000/11000 VA UPS. System configuration connection diagrams are also provided. Startup with the UPS To start up a 9PX PPDM or 9PX Transformer with the UPS: NOTE If you are installing a remote power-off (RPO) switch, install the switch before powering on the UPS. - Page 42 For models that use hardwired load output connections, this procedure is completed. For models that use plug-receptacle load output connections, go the “Plug-Receptacle Connections.” Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 43: Plug-Receptacle Connections
208V: When the input voltage is 208V, the total output current maximum for the L1 receptacle group is 22.1A. 240V: When the input voltage is 240V, the total output current maximum for the L1 receptacle group is 22.5A. Figure 23. 9PXTFMR5 L1 Load Output Limits Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 44 240V: When the input voltage is 240V, the total output current maximum is 45.8A for either the L1 receptacle group or the L-1 terminal. Figure 25. 9PXTFMR11 L1/L-1 Load Output Limits Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 45 208V: When the input voltage is 208V, the total output current maximum for the L1 receptacle group is 22.1A. 240V: When the input voltage is 240V, the total output current maximum for the L1 receptacle group is 22.5A. Figure 27. 9PXPPDM1 L1 Load Output Limits Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 46: System Configuration Connections
For 9PX PPDM configurations, the AC input of the 9PX PPDM connects to the Mains. For configurations with an MBP or EBM, refer to the appropriate MBP or EBM user's guide for installation and system configuration information. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 47 Input from 9PX PPDM 9PX PPDM Connected to UPS Output Connected to AC Connector Source Input Power Figure 30. 9PXPPDM1 with 9PX5000 or 9PX6000 UPS (Kits 9PX5KP1 and 9PX6KP1) Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 48 Input Power 9PXTFMR5 Input from 9PX Transformer Connected to MBP Output Connector Figure 32. 9PXTFMR5, 11k 240V EBM, and 11k MBP with 9PX8000 or 9PX11000 UPS (Kits 9PX8KTF5 and 9PX11KTF5) Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 49 AC Source Input Power Load Output (If Terminal-Block 9PXTFMR11 9PXTFMR11 Wired) Load Output (If Plugged into Receptacles) Figure 33. 9PXTFMR11 and 11k 240V EBM with 9PX11000 UPS (Kit 9PX11KTF11) Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 50 STARTUP Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 51: Maintenance Bypass
Chapter 7 Maintenance Bypass This chapter provides maintenance bypass information for the Eaton 9PX PowerPass Distribution Modules (PPDMs). NOTE Refer to the 9PX UPS/EBM user's guide for operation information. The Maintenance Bypass feature allows you to remove the UPS while providing power to your protected equipment. -
Page 52: Return To Normal Ups Protection
Configuration Connections” on page 40 for connection illustrations). Press and hold the button on the UPS until you hear the UPS beep (approximately three seconds). The indicator remains On. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 53 Using the UPS LCD menu, force the UPS to Normal mode (Control > Go back Normal). The indicator remains on, indicating that your equipment is now protected by the UPS. Reinstall the 9PX PPDM square center cover. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 54 MAINTENANCE BYPASS Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 55: Specifications
Chapter 8 Specifications This chapter provides product specifications and rear panel diagrams for the Eaton 9PX PowerPass Distribution Modules (PPDMs) and 9PX Transformers. Specification Tables Table 11. Mechanical and Environmental 9PXTFMR5 9PXPPDM1 9PXPPDM2 9PXTFMR11 Operating Temperature 0°C to 40°C (32°F to 104°F) Storage Temperature -22°C to 55°C (-7°F to 131°F) - Page 56 (2) UL 489 type, 30A isolated 9PXTFMR11 10000 VA, 10000W 46-65 Hz Linear double-pole CB 240V ( Load (2) UL 489 type, 20A CB isolated Downstream UL 489 type (not supplied) Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 57 (1) L14-30R; (1) L6-30R; (6) 5-20 R Hardwired Terminal Block Hardwired Terminal Block 9PXPPDM2 65A/250V 65A/250V Hardwired Terminal Block 65A/250V Hardwired Terminal Block 9PXTFMR11 and plug receptacles 65A/250V (2) L14-30R; (8) 5-20 R Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 58: Rear Panels
CIRCUI T BREAKER 120V~ 20 A CIRCUI T BREAKER 120V~ 20 A (2) Output Circuit Output (to UPS) (2) Output Circuit Breakers (Two Breakers (Two 120V-20A) 120V-20A) Figure 36. 9PXTFMR5 Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 59 240V~ 20 A OUTPUT Optional Load Output Connections (wired terminal (2) Output Circuit (8) 5-20R Output block) Breakers (Two Receptacles 120V-20A) Load Voltage Selection (wired terminal block) Figure 38. 9PXTFMR11 Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
- Page 60 T 120V~ 20 CIRCUI T BREAKER 120V~ 20 (1) L14-30R (1) Main Circuit AC Source (2) Output Circuit Output Breaker (One Breakers (Two Receptacle 240V-30A) 120V-20A) Figure 39. 9PXPPDM1 Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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Page 61: Service And Support
A replacement or repair unit will be shipped, freight prepaid for all warrantied units. NOTE For critical applications, immediate replacement may be available. Call the Help Desk for the dealer or distributor nearest you. Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4... - Page 62 SERVICE AND SUPPORT Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide P-164000200 Rev 4...
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