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MK ZRF-P 2040 Technical Documentation Manual

Timing belt conveyor
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Technical
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ZRF-P 2040 TIMING BELT CONVEYOR
Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details.
The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.
Your serial number is also recorded above.
Ensure the serial number tag above matches the serial number on your conveyor.

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Summary of Contents for MK ZRF-P 2040

  • Page 1 ZRF-P 2040 TIMING BELT CONVEYOR Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details. The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.

  • Page 2: Table Of Contents

    1.2 The importance of reading your manual Conveyor Belt Maintenance - Tensioning & Tracking Inside this manual you will fi nd the instructions on how to set up and maintain your mk conveyor Conveyor Belt Maintenance - Belt Replacement properly, as well as maximize its performance. Please take the time to read this manual and familiarize Conveyor Maintenance - Tensioning &...

  • Page 3: Decoding Your Serial Number

    DWG# fi eld is blank it is not a cause for concern. SO#: This is the shop order number in which this unit was built. This is an mk North America, Inc. internal number. This number is also referenced on any related invoices, etc.

  • Page 4: Warranty Information

    The ZRF-P 2040 has many typical conveyor components. Below is a description of the basic parts and options mk North America, Inc. (MKNA) offers a COMPLETE ONE YEAR WARRANTY from the date of delivery, to the original purchaser of the MKNA equipment (CUSTOMER), to be free from defects in material and workmanship;...

  • Page 5: Safety Requirements

    ZRF-P 2040 SAFETY REQUIREMENTS SAFETY REQUIREMENTS (CONT.) Warnings - Safety Guidelines READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT. mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com mk North America, Inc.
  • Page 6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS Important Notes About Wear Items & Maintenance Important Notes About Wear Items & Maintenance ZRF-P 2040 AC The following information regarding life of the wear items and service or adjustment intervals of the functional ZRF-P 2040 AS elements are only GUIDELINES.
  • Page 7 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2040 AC (Cont.) ZRF-P 2040 AC Maintenance Work for ZRF-P 2040 AC Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max.
  • Page 8 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2040 AS ZRF-P 2040 AS (Cont.) Maintenance Work for ZRF-P 2040 AS Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max.
  • Page 9 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2040 BA ZRF-P 2040 BA (Cont.) Maintenance Work for ZRF-P 2040 BA Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max.
  • Page 10 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2040 BF ZRF-P 2040 BF (Cont.) Maintenance Work for ZRF-P 2040 BF Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max.

  • Page 11: Conveyor Belt Maintenance - Tensioning & Tracking

    • Belts may need to be tracked due to shifting during shipping. General Instructions: • Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory. • The belt was tensioned and adjusted at the factory before •...

  • Page 12: Conveyor Belt Maintenance - Belt Replacement

    • To replace belt, slip it over the side of the conveyor. • Reassemble conveyor in the reverse order and the track and tension belt prior to use. (see Section 7) mk North America, Inc. 105 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...

  • Page 13: Conveyor Maintenance - Tensioning & Greasing Of Drive Chain

    CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN (CONT.) Tensioning & Greasing of the Drive Chain - ZRF-P 2040 AC All work to be performed by qualifi ed personnel only.

  • Page 14: Notes & Contact Information

    CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN (CONT.) NOTES & CONTACT INFORMATION 10.1 Record Your Notes Tensioning & Greasing of the Drive Chain - ZRF-P 2040 AS Remove both upper and lower screws and remove chain guard. Loosen both console mounting screws (1). Move the motor (2), including the motor console, in the arrow direction to tension the drive chain (3).
  • Page 15 North America, Inc. an mk Technology Group Company 105 Highland Park Drive Bloomfield, CT 06002, USA Phone: (860) 769-5500 Fax: (860) 769-5505 www.mknorthamerica.com sales@mknorthamerica.com All rights reserved, information subject to change without notice. © 2022 mk North America, Inc. REV. 2022.15.045...