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Technical
Documentation
KHL MODEL
VERTICAL TRANSFER UNITS
Each serial number is unique to that specific unit and provides mk North America with complete order details.
The serial number is located on the frame of the conveyor. See section 2 for more details.
Your serial number is also recorded above, or on a designated sheet.
Ensure the serial number tag above matches the serial number on your equipment.
mk North America, Inc.
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105-125 Highland Park Drive
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Bloomfield, CT 06002
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860.769.5500
|
www.mknorthamerica.com
©2017
|
Page 1
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Summary of Contents for MK KHL
- Page 1 KHL MODEL VERTICAL TRANSFER UNITS Each serial number is unique to that specific unit and provides mk North America with complete order details. The serial number is located on the frame of the conveyor. See section 2 for more details.
- Page 2 Warranty Information Safety Requirements Wear Items & Maintenance Conveyor Belt Maintenance - Tensioning Conveyor Belt Maintenance - Belt Replacement Notes & Contact Information Contacting mk North America, Inc. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017...
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Page 3: General Information
1.2 The importance of reading your manual Inside this manual you will find the instructions on how to set up and maintain your mk conveyor properly, as well as maximize its performance. Please take the time to read this manual and familiarize yourself with these set up and maintenance instructions. - Page 4 DWG# field is blank it is not a cause for concern. SO#: This is the shop order number in which this unit was built. This is an mk North America, Inc. internal number. This number is also referenced on any related invoices, etc.
- Page 5 VERTICAL TRANSFER UNIT DESCRIPTION There are three different Vertical Transfer units, but they all have the same main components; a mk ZRF-P timing belt conveyor mounted to a vertical pneumatic linear actuator. • KHL 2045 • KHL 2010 • KHL 2012 Your model may vary.
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Page 6: Warranty Information
WARRANTY INFORMATION Limited Warranty mk North America, Inc. (MKNA) warrants that our products are free from defects in workmanship and materials under normal use and with proper maintenance and cleaning for a period of ten (10) years from the date of shipping from MKNA’s facility. This warranty is extended by MKNA only to the original purchaser of the equipment (Customer), and is non-transferable. -
Page 7: Safety Requirements
SAFETY REQUIREMENTS READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017 Page 7... - Page 8 All required maintenance and repair materials, tools and equipment are removed from the work area. • All safety devices of the system are working properly! mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017 Page 8...
- Page 9 WEAR ITEMS & MAINTENANCE Important Notes About Wear Items & Maintenance KHL 2045 / KHL 2010 KHL 2012 Important Notes About Wear Items & Maintenance The following information regarding life of the wear items and service or adjustment intervals of the functional elements are only GUIDELINES.
- Page 10 Technical Documentation Vertical Transfer Units WEAR ITEMS & MAINTENANCE (CONT.) KHL 2045 / KHL 2010 This vertical transfer system features a ZRF-P 2010 timing belt conveyor. 1, 2 (Cont.) NOTE: Not all items shown in all views for clarity. Not all views are to scale.
- Page 11 WEAR ITEMS & MAINTENANCE (CONT.) KHL 2045 / KHL 2010 (Cont.) Maintenance Work Position Description Action Interval in Hours (Months) Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max. 3 Months)
- Page 12 This vertical transfer system features a ZRF-P 2040 timing belt conveyor. 1, 2 (Cont.) NOTE: Not all items shown in all views for clarity. Not all views are to scale. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com...
- Page 13 * LEGEND: Inspect, Replace, Tension, Clean, Lubricate (grease). Replacement Parts Position Description Part Number Roller Bearing 6006-2RS1 K101001316 Drive/Idler Sprocket Inquire with mk North America Wear Strip Inquire with mk North America Belt Inquire with mk North America Gearmotor Inquire with mk North America...
- Page 14 All Models 7.1 General Remarks: • Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory. • Conveyor belts should not require additional tracking once installed. • It may be necessary to remove the conveyor from the vertical transfer unit before servicing.
- Page 15 General Instructions: • The belt was tensioned and adjusted at the factory before delivery of the mk product. Loosen screws (2) and (4) to pull the entire assembly (1) out (arrow direction) in order to pretension the timing belt.
- Page 16 CONVEYOR MAINTENANCE - REPLACING THE BELT All work to be performed by qualified personnel only. Conveyor power must be disconnected before replacing the belt. General Remarks KHL 2045 / KHL 2010 KHL 2012 8.1 General Remarks: • This section does not apply to RBM 2010.
- Page 17 All work to be performed by qualified personnel only. Conveyor power must be disconnected before replacing the belt. 8.2 KHL 2045 / KHL 2010 Loosen all bolts and push the entire head (1) inwards (in the direction of the arrow), in order to create slack in the timing belt.
- Page 18 CONVEYOR MAINTENANCE - REPLACING THE BELT All work to be performed by qualified personnel only. Conveyor power must be disconnected before replacing the belt. 8.3 KHL 2012 General Instructions: Loosen bolts (2) and screw (3) on both sides of the assembly.
- Page 19 NOTES & CONTACT INFORMATION Record Your Notes Contacting mk North America, Inc. Email: sales@mknorthamerica.com Phone: 860.769.5500 Fax: 860.769.5505 mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017 Page 19...
- Page 20 VERTICAL TRANSFER UNITS mk North America, Inc. an mk Technology Group Company 105-125 Highland Park Drive Bloomfield, CT 06002, USA Phone: 860.769.5500 Fax: 860.769.5505 www.mknorthamerica.com sales@mknorthamerica.com All rights reserved, information subject to change without notice. © 2017 mk North America, Inc.
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