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MK ZRF-P 2010 Technical Documentation Manual

Timing belt conveyor
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Technical
Documentation
ZRF-P 2010 TIMING BELT CONVEYOR
Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details.
The conveyor serial number is located on the frame at the drive end of the conveyor; it's affi xed to the black drive
train cover which has the gear motor mounted to the back plate. If there is no black drive train cover, the serial
number is affi xed to the frame. See section 2 for more details.
Your serial number is also recorded above.
Ensure the serial number tag above matches the serial number on your conveyor.
mk North America, Inc.
|
105-125 Highland Park Drive
|
Bloomfi eld, CT 06002
|
860.769.5500
|
www.mknorthamerica.com
©2017
|
Page 1

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Summary of Contents for MK ZRF-P 2010

  • Page 1 ZRF-P 2010 TIMING BELT CONVEYOR Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details. The conveyor serial number is located on the frame at the drive end of the conveyor; it’s affi xed to the black drive train cover which has the gear motor mounted to the back plate.

  • Page 2: Table Of Contents

    Conveyor Belt Maintenance - Tensioning & Tracking Conveyor Belt Maintenance - Belt Replacement Conveyor Maintenance - Tensioning & Greasing Of Drive Chain Notes & Contact Information 10.2 Contacting mk North America, Inc. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com...

  • Page 3: General Information

    1.2 The importance of reading your manual Inside this manual you will fi nd the instructions on how to set up and maintain your mk conveyor properly, as well as maximize its performance. Please take the time to read this manual and familiarize yourself with these set up and maintenance instructions.

  • Page 4: Decoding Your Serial Number

    DWG# field is blank it is not a cause for concern. SO#: This is the shop order number in which this unit was built. This is an mk North America, Inc. internal number. This number is also referenced on any related invoices, etc.

  • Page 5: Conveyor Description

    “Profi le” MBF (Modulband Foerderer) Modular Belt Conveyor SBF (Scharnierband Foerderer) Hinged Belt Conveyor “Foerderer” = Conveyor SRF (Staurollen Foerderer) Accumulating Roller Conveyor Style of Conveyor mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 860.769.5500 www.mknorthamerica.com ©2017...
  • Page 6 The ZRF-P 2010 has many typical conveyor components. Below is a description of the basic parts and options for the ZRF-P 2010 conveyor. The items you receive will vary based on your actual purchase order. Items may appear different on your model based on your particular order requirements. Consult your approval drawing for specific items included in your order.

  • Page 7: Warranty Information

    Warranty mk North America, Inc. (MKNA) offers a COMPLETE ONE YEAR WARRANTY from the date of delivery, to the original purchaser of the MKNA equipment (CUSTOMER), to be free from defects in material and workmanship; under normal use and with proper installation, maintenance and cleaning.

  • Page 8: Safety Requirements

    Technical Documentation ZRF-P 2010 SAFETY REQUIREMENTS Warnings - Safety Guidelines READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017 Page 8...
  • Page 9 SAFETY REQUIREMENTS (CONT.) mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 860.769.5500 www.mknorthamerica.com ©2017 Page 9...

  • Page 10: Wear Items & Maintenance For Specific Drive & Tail Options

    Technical Documentation ZRF-P 2010 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS Important Notes About Wear Items & Maintenance ZRF-P 2010 AA ZRF-P 2010 AC ZRF-P 2010 AS ZRF-P 2010 BC mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500...
  • Page 11 • Belts require little special care. They are easily cleaned using lukewarm soapy water. • Remove heavy grease coatings with ethyl alcohol. • Blow off debris from belts with structured surfaces using compressed air. mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 860.769.5500...
  • Page 12 Technical Documentation ZRF-P 2010 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AA (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017...
  • Page 13 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AA (Cont.) Maintenance Work for ZRF-P 2010 AA Position Description Action Interval in Hours (Months) Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.
  • Page 14 Technical Documentation ZRF-P 2010 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AC (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017...
  • Page 15 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AC (Cont.) Maintenance Work for ZRF-P 2010 AC Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.
  • Page 16 Technical Documentation ZRF-P 2010 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AF (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017...
  • Page 17 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AF (Cont.) Maintenance Work for ZRF-P 2010 AF Position Description Action Interval in Hours (Months) Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.
  • Page 18 Technical Documentation ZRF-P 2010 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AS (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017...
  • Page 19 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 AS (Cont.) Maintenance Work for ZRF-P 2010 AS Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.
  • Page 20 Technical Documentation ZRF-P 2010 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 BC 9, 10 (Cont.) NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500...
  • Page 21 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) ZRF-P 2010 BC (Cont.) Maintenance Work for ZRF-P 2010 BC Position Description Action Interval in Hours (Months) Lubrication Roller Bearing 1,000 Hours (Max. 6 Months) Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months) I, C 500 Hours (Max.

  • Page 22: Conveyor Belt Maintenance - Tensioning & Tracking

    General Remarks: • Belts may need to be tracked due to shifting during shipping. • Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory. • Belt pretension conveyor length = chain length x 0.1%.
  • Page 23 General Instructions: • The belt was tensioned and adjusted at the factory before delivery of the mk product. Loosen screws (2) and (4) to pull the entire assembly (1) out (arrow direction) in order to pretension the timing belt.

  • Page 24: Conveyor Belt Maintenance - Belt Replacement

    • One side of the conveyor must be free and clear of all interferences. This MUST be the side with the black cover strip. • Reassemble in reverse order. • Replacement belts must be tracked and tensioned prior to use. (see Section 7) mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com...
  • Page 25 • Reassemble conveyor in the reverse order and the track and tension belt. Additional Notes for ZRF-P 2010 BC: Relax the nip drums (see Item 9 from Section 6) in their location. Once the side of the conveyor is exposed;...

  • Page 26: Conveyor Maintenance - Tensioning & Greasing Of Drive Chain

    Conveyor power must be disconnected before performing maintenance. THIS SECTION DOES NOT APPLY TO THE DRIVE VERSION AA. Do NOT lubricate timing belt and pulley drive trains. ZRF-P 2010 AC ZRF-P 2010 AS ZRF-P 2010 BC mk North America, Inc.
  • Page 27 CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN Tensioning & Greasing of the Drive Chain - ZRF-P 2010 AC Remove cap nuts (1) and remove chain guard (2). Loosen the motor mounting screws (1) - 4 places. Lower the motor (2), thereby adding tension to the drive chain (3).
  • Page 28 Technical Documentation ZRF-P 2010 CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN (CONT.) Tensioning & Greasing of the Drive Chain - ZRF-P 2010 AS Loosen bolts/screws on the upper and front surfaces of the drive train and remove cover.
  • Page 29 CONVEYOR MAINTENANCE - TENSIONING & GREASING OF DRIVE CHAIN (CONT.) Tensioning & Greasing of the Drive Chain - ZRF-P 2010 BC Remove the drive train cover bolts (1) (various places) and remove the drive train cover (2). Loosen the motor mounting screws (1) - 4 places.

  • Page 30: Notes & Contact Information

    Technical Documentation ZRF-P 2010 NOTES & CONTACT INFORMATION (CONT.) 10.1 Record Your Notes (Cont.) mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 860.769.5500 www.mknorthamerica.com ©2017 Page 30...

  • Page 31: Contacting Mk North America, Inc

    NOTES & CONTACT INFORMATION (CONT.) 10.2 Contacting mk North America, Inc. Email: sales@mknorthamerica.com Phone: 860.769.5500 Fax: 860.769.5505 mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 860.769.5500 www.mknorthamerica.com ©2017 Page 31...
  • Page 32 North America, Inc. an mk Technology Group Company 105-125 Highland Park Drive Bloomfield, CT 06002, USA Phone: 860.769.5500 Fax: 860.769.5505 www.mknorthamerica.com sales@mknorthamerica.com All rights reserved, information subject to change without notice. © 2017 mk North America, Inc. REV. 2019.02.19...

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