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ZRF-P 3000 TIMING BELT CONVEYOR
Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details.
The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.
Your serial number is also recorded above.
Ensure the serial number tag above matches the serial number on your conveyor.
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Summary of Contents for MK ZRF-P 3000
- Page 1 ZRF-P 3000 TIMING BELT CONVEYOR Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details. The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.
- Page 2 Decoding Your Serial Number Conveyor Description Warranty Information Safety Requirements Wear Items & Maintenance for Specific Drive Options Conveyor Maintenance - Belt Tensioning Conveyor Maintenance - Timing Belt Replacement Conveyor Maintenance - Slider Bed Replacement Notes & Contact Information 10.2 Contacting mk North America, Inc. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 2...
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Page 3: General Information
1.2 The importance of reading your manual Inside this manual you will fi nd the instructions on how to set up and maintain your mk conveyor properly, as well as maximize its performance. Please take the time to read this manual and familiarize yourself with these set up and maintenance instructions. These instructions will help assure a long product life that requires a minimum amount of service and keeps your conveyor working at its maximum capacity. - Page 4 ZRF-P 3000 DECODING YOUR SERIAL NUMBER • T he conveyor’s serial number is located on the frame at the drive end of the conveyor. • S ee image below for label example. • YOUR SERIAL NUMBER IS ON THE FRONT COVER OF THIS MANUAL. • We have provided an area in the back of this manual for you to add any notes about this unit. Serial #: This number is unique to this item. With this number we can access all of the original order details. Date: This is the date that the unit was scheduled to ship. Type: This description refers to the type of unit that is associated with the particular serial number. The type should NOT be substituted for the serial number when inquiring. DWG#: This number, if applicable, refers to the specific drawing that was created for this unit. Not all orders require a drawing and therefore in some cases no DWG# is assigned. If your DWG# field is blank it is not a cause for concern. SO#: This is the shop order number in which this unit was built. This is an mk North America, Inc. internal number. This number is also referenced on any related invoices, etc. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 4...
- Page 5 CONVEYOR DESCRIPTION 3.1 Conveyor Description Designations: ZRF - P 3000 GUF (Gurt Foerderer) Belt Conveyor KTF (Kettengurt Foerderer) Chain Conveyor Profi le Series KFG (Knickfoerderer Gurt) Bent Belt Conveyor KGF (Kurvengurt Foerderer) Curve Belt Conveyor “Profi le” MBF (Modulband Foerderer) Modular Belt Conveyor SBF (Scharnierband Foerderer) Hinged Belt Conveyor “Foerderer” = Conveyor SRF (Staurollen Foerderer) Accumulating Roller Conveyor Style of Conveyor mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 5...
- Page 6 c items included in your order. Your model will vary. Typical Components Conveyor Frame Idler End Gearmotor Mount/Drive Assembly - serial number plate mounted here Gearmotor Timing Belt Controller (Not shown) Side Rails (Not shown) Support Stand Stand Stringer mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 6...
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Page 7: Warranty Information
EXCEPT AS EXPRESSLY STATED HEREIN, THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, OF THE EQUIPMENT OR SERVICES FURNISHED BY MKNA OR FACTORY AUTHORIZED SERVICE REPRESENTATIVE. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. mk North America, Inc. reserves the right to change, modify or discontinue products and/or specifications with or without notice. All of mk North America, Inc. products are covered by this warranty. mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 7... -
Page 8: Safety Requirements
Technical Documentation ZRF-P 3000 SAFETY REQUIREMENTS 5.1 Warnings - Safety Guidelines READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 8... - Page 9 SAFETY REQUIREMENTS (CONT.) mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 9...
- Page 10 Technical Documentation ZRF-P 3000 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS 6.1 Important Notes About Wear Items & Maintenance 6.2 ZRF-P 3000 AF - 3-Phase Motor Option 6.3 ZRF-P 3000 AF - Brushless DC Motor Option mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 10...
- Page 11 GUIDELINES. Conveyors are application-specifi c products whose life expectancy can vary depending on their relative loads and speeds, and which can be signifi cantly infl uenced by environmental factors. • All moving components and screw connections should be checked every 6 months. • All safety-relevant components should be part of a regularly scheduled weekly inspection • The proper function of these components must be confi rmed at all times. • Do NOT operate conveyors if safety-relevant components are damaged or missing. • All parts which contact the product should be cleaned weekly (example: belt). • Remove heavy grease coatings with ethyl alcohol. • Blow off debris from belts with structured surfaces using compressed air. mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 11...
- Page 12 Technical Documentation ZRF-P 3000 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) 6.2 ZRF-P 3000 AF - 3-Phase Gearmotor Option NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 12...
- Page 13 * LEGEND: Inspect, Replace, Tension, Clean Wear items for ZRF-P 3000 AF Position Description Part Number Roller Bearing Inquire with mk North America Drive Sprocket Inquire with mk North America Idler drum Inquire with mk North America Timing Belt Inquire with mk North America Gearmotor Inquire with mk North America Sliderbed Inquire with mk North America (Cont.) mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 13...
- Page 14 Technical Documentation ZRF-P 3000 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.) 6.2 ZRF-P 3000 AF - DC Gearmotor Option NOTE: Not all items shown in all views for clarity. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 14...
- Page 15 Position Description Part Number Roller Bearing Inquire with mk North America Drive Sprocket Inquire with mk North America Idler Drum Inquire with mk North America Timing Belt Inquire with mk North America Brushless DC Gearmotor Inquire with mk North America Sliderbed Inquire with mk North America (Cont.) mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 15...
- Page 16 All work to be performed by qualified personnel only. Conveyor power must be disconnected before replacing the belt. 7.1 Standard Idler General Remarks: • Timing belts may need to be tracked due to shifting during shipping. • Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory. • Belt tracking should only be done at the idler end. • Avoid over tensioning the belt, increase slack in timing belt if necessary. mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 16...
- Page 17 • Ensure that the guide on the underside of the belt is sitting in the mating grove in the rolls and frame before completing work. mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com...
- Page 18 Conveyor power must be disconnected before replacing the belt. 8.1 Standard Idler General Remarks: • P rior to replacing the timing belt, the tail assembly must be completely loosened and retracted – instructions for this to follow. • Any auxiliary parts that interfere must be removed. • O ne side of the conveyor must be free and clear of all interferences. THIS IS BEST DONE ON THE SIDE WITHOUT THE GEARMOTOR MOUNT. • Reassemble in reverse order. • Replacement timing belts must be tensioned prior to use. (See Section 7) mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 18...
- Page 19 All work to be performed by qualifi ed personnel only. Loosen bolt (2) and screw (4). Push the entire tail assembly (1) and alignment blocks (5) inward (arrow direction) to loosen belt. Snug bolts (2). Additional Instructions: • T he belt can now be replaced once all auxiliary obstructions are removed. • S lide the existing belt off the free side of the conveyor frame. • To replace belt, slip it over the side of the conveyor. • Reassemble conveyor in the reverse order. • Tension belt prior to use. (see Section 7) mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 19...
- Page 20 All work to be performed by qualified personnel only. Conveyor power must be disconnected before replacing the belt. General Remarks: • Follow the steps in section 8 for removing the belt. • Remove slider bed and replace with a new one. • Reassemble in reverse order. • Timing belts must be tensioned prior to use. (See Section 7) mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 20...
- Page 21 10 NOTES & CONTACT INFORMATION 10.1 Record Your Notes mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 21...
- Page 22 Technical Documentation ZRF-P 3000 10 NOTES & CONTACT INFORMATION (CONT.) 10.1 Record Your Notes (Cont.) mk North America, Inc. 105-125 Highland Park Drive Bloomfield, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 22...
- Page 23 10 NOTES & CONTACT INFORMATION (CONT.) 10.2 Contacting mk North America, Inc. Email: sales@mknorthamerica.com Phone: 860.769.5500 Fax: (860) 769-5505 mk North America, Inc. 105-125 Highland Park Drive Bloomfi eld, CT 06002 (860) 769-5500 www.mknorthamerica.com ©2020 Page 23...
- Page 24 Technical Documentation ZRF-P 3000 Timing Belt Conveyor mk North America, Inc. an mk Technology Group Company 105-125 Highland Park Drive Bloomfield, CT 06002, USA Phone: (860) 769-5500 Fax: (860) 769-5505 www.mknorthamerica.com sales@mknorthamerica.com All rights reserved, information subject to change without notice. © 2020 mk North America, Inc.
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