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Haas TL-1 Operator's

Toolroom lathe
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Toolroom Lathe
Operator's Addendum
96-0112 Rev W
© 2010 Haas Automation, Inc.
July 2010

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Summary of Contents for Haas TL-1

  • Page 1 Toolroom Lathe Operator’s Addendum 96-0112 Rev W © 2010 Haas Automation, Inc. July 2010...

  • Page 3: Table Of Contents

    ...................7 peratIon ....................7 oWer up tl-4) o .......8 ptIonal aIlStock tandard WIth peratIon ........9 ptIonal urret emoval eInStallatIon tt-4 (tl-1/2) ...................9 tt-20 (tl-3) ..................11 tt-10 (tl-4) ..................12 ...................15 anual ................15 achIne oSItIon ...................16 ffSetS ..................16 utomatIc IpS r ..................18 ecorder ..............19...

  • Page 4: Arranty

    1. WARRANTY All new Haas Toolroom Lathes are warranted exclusively by the Haas Automa- tion’s (“Manufacturer”) limited warranty against defects in material and work- manship for a period of 1 year from the date of purchase, which is the date that a machine is installed at the end user.

  • Page 5: Emoval

    1. Remove six red shipping brackets; three from the base of the tailstock, one from the pendant, one from the traveling door and one from the table to the spindle. TL-1/2 Shipping Bracket eveling 1. Position the cross-slide close to the chuck (this is how the machine was shipped), and place a machinist’s level on the cross-slide, parallel to the X-axis.
  • Page 6 2. Run Z-axis left to right and level machine by adjusting leveling screws. Verify each leveling screw requires approximately same torque to turn for proper load- ing. Once completed, tighten lock nuts on leveling screws. 3. Re-position cross-slide close to chuck, and place the level on the cross-slide, parallel to the Z-axis and run Z-axis left to right and level machine by adjusting leveling screws.
  • Page 7 Low Volt. TL-1,2 - 208V 3PH / 240V 1PH ±10% TL-3, TL-3B, TL-3HT, TL-3W, TL-4 - 240V High Volt. 354-488V 3PH Power Supply Breaker (Low Volt) TL-1,2 20 AMP 3PH / 40 AMP 1PH TL-3 50A, TL-3B, TL-3HT 100A, TL-4 200A Haas Circuit Breaker...
  • Page 8 Connecting the Toolroom Lathe to Power 1. Ensure the main circuit breaker is in the OFF position. Connect the power lines to the top terminals of the main circuit breaker. Connect the separate ground line to the ground bus to the left of the circuit breaker. NOTE: For Single Phase operation, only circuit breaker terminals L1 and L3 are used.

  • Page 9: P Ower Up

    The Toolroom Lathe includes features aimed at a machinist used to a manually positioned lathe. The lathe uses familiar manual handles, while giving full CNC capabilities. Haas Automation has added software features to the machine control, to help develop full CNC programs and ease operation of manual mode.

  • Page 10: R Emoval /R Einstallation

    The hand wheel on the rear of the casting is then used to drive the quill in and out. The TL-1/2 tailstock has a #4 Morse taper (MT4), the TL-3’s use an MT5 and the TL-4 uses an MT6.
  • Page 11 Reinstallation 1. Clean the cross slide surface and set the TT-4 on the cross slide. TL-2: Install riser block between tool changer and cross slide. 2. Install shims and bolt tool changer to cross slide (4 bolts), but leave loose. 3.
  • Page 12 8. To correct level alignment errors, surface grind or mill the shims to the ap- propriate thickness. The two surfaces must be parallel within .002” (0.051 mm). 9. Re-install the shims in their appropriate locations. If the tool center is below spindle center after grinding, shim stock may be placed between the shim and tool changer housing to restore the height.
  • Page 13 Reinstallation / Alignment 1. Stone and clean the riser block. Clean the cross slide.Align the riser block (20-3525A) with the edge of the cross slide on the tailstock side and secure loosely with five bolts. Snug one corner bolt to allow it to act as a pivot during alignment.
  • Page 14 tt-10 (tl-4) Removal 1. Turn off the machine. Turn off and disconnect shop air. Remove the T outlet from the air regulator and reinstall the elbow fitting. Reconnect lube system air line to this outlet. 2. Remove the TT-10 rear cover. 3.
  • Page 15 4. Connect the air line to the air in port on the solenoid. Connect the motor and encoder cables. 5. Switches are labeled on the gearbox cover. Connect the TT status (clamp / unclamp) cable and solenoid cable through the connector panel. Connect the home switch to the home switch cable off of the motor encoder cable.

  • Page 16: Anual Ode

    5. Surface grind or mill shims to correct runout, as close to 0.0000” as possible at tool #1. 6. When runout is eliminated, repeat the base squaring procedure above. Torque the mounting bolts to 200 ft-lbs. anual Select Manual Mode by moving highlighted tab to “Manual Mode” and press Write/Enter.
  • Page 17 ffSetS Tool Offset Tool offsets are described in detail in the Operator’s manual. See the “Tool Nose Compensation” section for specific instructions on Radius, Radius Wear, Taper, and Tip. Tool – The current tool number. X Offset – The X-axis offset for the current tool. X Wear –...
  • Page 18 MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT MAX RPM 1000 0.0000 in WORK OFFSET Z DIMENSION 0.0000 in Z START PT DEPTH OF CUT FILLET RADII 0.0000 in 0.0000 in 0.0000 in Press <CYCLE START>...

  • Page 19: Ips R Ecorder

    ipS r ecorder The IPS recorder provides a simple method to place G-code generated by IPS into new or existing programs. 1. To access IPS, press MDI/DNC, then PROGRM/CONVRS. Refer to your Intuitive Programming System Operator Manual (ES0609 Lathe) for more information on using IPS.

  • Page 20: Larms Essages

    1. To create a new program, input the letter ‘O’ followed by the desired pro- gram number and press the WRITE key. The new program is created, selected, and displayed. Press the WRITE key once more to insert the IPS G-code into the new program.
  • Page 21 Messages The Message Display can be selected by pressing the Alarm/Mesgs button twice. This is an operator message display and has no other effect on opera- tion of the control. Use the keypad to enter the messages. The cancel and space keys can be used to remove existing messages and the Delete button can be used to remove an entire line.

  • Page 22: Hip Ilter

    1. X-axis cross-slide trucks 2. X-axis cross-slide ball screw 3. Z-axis saddle trucks 4. Tailstock screw 5. Z-axis saddle ball screw 6. Tailstock base; two places (one on either side). The spindle is grease packed and needs no routine maintenance. ilter The chip filter is provided with the Coolant Pump Kit option (standard with the TL-4).

This manual is also suitable for:

Tl-2Tl-3Tl-4Tl-3bTl-3htTl-3w

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