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Date of last update: Aug-15
C
S
™ D
ORE
ENSE
1
Introduction ...................................................................................................................................................... 3
1.1
Abbreviations ........................................................................................................................................... 3
1.1
Intent ........................................................................................................................................................ 3
1.2
Scope ....................................................................................................................................................... 3
1.3
References .............................................................................................................................................. 3
2
General description .......................................................................................................................................... 3
3
Modbus type identification ............................................................................................................................... 4
3.1
Modbus with 10 DIP-switch ..................................................................................................................... 4
Modbus with 12 DIP-switch - New version ............................................................................................. 5
3.2
3.3
DIP-Switch functions ............................................................................................................................... 5
4
Physical layer ................................................................................................................................................... 6
4.1
Topology .................................................................................................................................................. 6
4.1.1
Wire used .................................................................................................................................................. 6
4.1.2
Bus bias .................................................................................................................................................... 6
4.1.3
Termination ............................................................................................................................................... 6
4.2
Data signalling rates ................................................................................................................................ 6
4.2.1
Baud rate selection ................................................................................................................................... 6
4.2.2
Parity selection .......................................................................................................................................... 6
4.3
Labelling .................................................................................................................................................. 7
4.4
Connectors .............................................................................................................................................. 7
4.5
Wiring and connections ........................................................................................................................... 7
5
Data Link layer ................................................................................................................................................. 8
5.1
Node address .......................................................................................................................................... 8
5.2
DIP-Switch settings ................................................................................................................................. 9
5.3
RTU Transmission mode ....................................................................................................................... 10
5.4
Response message timeout .................................................................................................................. 10
6
Application layer............................................................................................................................................. 10
6.1
Available functions ................................................................................................................................. 10
6.2
Data types .............................................................................................................................................. 10
6.3
Functions supported .............................................................................................................................. 10
6.3.1
Coil input status ...................................................................................................................................... 10
D7.8.6/1112-0815/E
IAGNOSTICS FOR
M
® S
ODBUS
C
™ S
OPELAND
TREAM
PECIFICATION
Ref: D7.8.6/1112-0815/E
Application Engineering Europe
C
OMPRESSORS
1/18

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Summary of Contents for Emerson Copeland CORESENSE

  • Page 1: Table Of Contents

    Date of last update: Aug-15 Ref: D7.8.6/1112-0815/E Application Engineering Europe ™ D ™ S ENSE IAGNOSTICS FOR OPELAND TREAM OMPRESSORS ® S ODBUS PECIFICATION CoreSense™ Diagnostics for Copeland™ Stream Compressors Modbus® Specification .......... 1 Introduction ..............................3 Abbreviations ............................3 Intent ................................
  • Page 2 Technical Information C7.4.3/1107-1111/E 6.3.2 Input register (command 0x04), version 1.13 ..................11 6.3.3 Holding register (command 0x03, 0x06, 0x10) ..................16 6.3.4 Status table ............................. 17 Troubleshooting ............................. 18 D7.8.6/1112-0815/E 2/18...
  • Page 3: Introduction

    Introduction Stream with CoreSense™ Diagnostics provides advanced motor protection, diagnostics as well as Modbus® communication. Modbus communication enables reading compressor operating and alarm information from CoreSense both locally and remotely. By monitoring and analyzing data from the Copeland™ compressor, the module can accurately detect the cause of electrical and system related issues.
  • Page 4: Modbus Type Identification

    Modbus type identification Two types of Modbus are used with Stream compressors. The only possibility to identify which one is fitted in a CoreSense module is to open the module lid, and to look at the circuit board and label. Most of the features are the same;...
  • Page 5: Modbus With 12 Dip-Switch - New Version

    Modbus with 12 DIP-switch – New version Figure 2: View of the circuit board and label for 10 DIP-switch Modbus DIP-Switch functions DIP-switch position Factory DIP-switch function 10 DIP- 12 DIP- setting switch switch Node address for communication Node address for communication 2 to 5 2 to 6 Communications Baud rate...
  • Page 6: Physical Layer

    9600) and parity (Even or No parity) is user-configurable through DIP-switch. The data length and stop bits are not configurable. 4.2.2 Parity selection Emerson Climate Technologies Modbus communication parity is user-configurable (Even or No parity). DIP-switch Nr. 8 On  Even. DIP-switch Nr. 8 Off  No parity (default setting).
  • Page 7: Labelling

    Labelling The module has a “COMM PORT” with the connector pins, labelled from left to right as:  “ + GND – ”  + = RS485 “A” circuit connection  GND = Common  – = RS485 “B” circuit connection Connectors A three-position screw cable connector is used for Modbus communication.
  • Page 8: Data Link Layer

    Data Link layer Modbus uses master/slave protocol where there is a single master device that initiates all messages. The Data Link layer defines the reliable transfer of a message transferred from the master to one or more slave devices and the reliable transfer of the response message (when the command message is sent to a single device).
  • Page 9: Dip-Switch Settings

    DIP-Switch settings Node Node address address Table 3: Node address settings Baud rate Parity 19200 None 9600 Even Table 3: Baud rate DIP-switch settings Table 4: Parity DIP-switch settings D7.8.6/1112-0815/E 9/18...
  • Page 10: Rtu Transmission Mode

    Discharge temperature Mode lockout Stand-alone Disable Network Enable Table 5: Network mode DIP-switch settings Table 6: High discharge temp. protection DIP-switch settings Oil functionality VFD DIP-switch Self-test mode Disable Non VFD Enable Table 7: Oil functionality test DIP Switch settings Table 8: VFD DIP-switch settings RTU Transmission mode The Modbus communication in the CoreSense Diagnostics module uses RTU mode.
  • Page 11 6.3.2 Input register (command 0x04), version 1.13 Address (Hex) Contents Unit Scale Data Description Start 0000 0009 000A 000F “x” Division Name 0010 0019 001A 001B 001C 001F Product Name 0020 0021 0022 0029 Product code 002A 0030 Control Module Version Number 0031 0037 Sensor Module Version Number...
  • Page 12 BIT0 - Today BIT1 - Today-1 Eight Days Alarm History of Sensor …………… 00B2 Module Failure Warning BIT7 - Today-7: 0 - Not present 1 Present BIT0 - Today BIT1 - Today-1 Eight Days Alarm History of High …………………………….. 00B4 Discharge Temperature Alarm BIT7 - Today-7 0 - Not present 1 Present...
  • Page 13 BIT0 - Today BIT1 - Today-1 Eight Days Alarm History of …………………………….. 00D3 Compressor Low Voltage Lockout BIT7 - Today-7 0 - Not present 1 to 48 - Present 00DE OAC of EEPROM Failure Warning 65535 1 time One counter means one times OAC of Loss of Communication From 00E5 Rack Controller to Control Module...
  • Page 14 Trip with Auto Reset (2XX) 200: High Discharge Line Temperature 202: Locked Rotor 203: Missing Phase 205: Compressor Low Voltage 208: Voltage Imbalance 212: Motor Overheat 0117 Current Status Lockout with Manual Reset (3XX) 300:High Discharge Temperature 302:Locked Rotor 303:Missing Phase 304:Phase Loss 307:Insufficient Oil Pressure 311:Control Module Failure...
  • Page 15 0130 Compressor Current Y Phase 655,35 1/100 Current = Value / 100 0133 LRA Peak Current 655,35 1/00 LRA Peak Current = Value / 100 4294967 0136 0137 Power Consumption 1/1000 Power Consumption = Value / 1000 ,295 Module Stack Overflow Reset 0143 65535 Counters...
  • Page 16 6.3.3 Holding register (command 0x03, 0x06, 0x10) Address (Hex) Contents Qty Min Unit Default Scale Data Description Start Start 0000 0010 Customer Name 000A 000F 0011 0014 Customer ID 0015 0024 Customer Location 001A 001F 0025 0036 Compressor Model Number 002A 002F 0037 0042...
  • Page 17 Register 0097:009A is showing less than 64 bits in the table below, because only the alarm IDs that belong to Stream CoreSense are shown. This register supports not only Stream CoreSense but also other Emerson CoreSense products (for example CoreSense in Scroll).
  • Page 18 Troubleshooting If the communication module does not respond, here is a list of general troubleshooting tips: 1. Check the wiring connection. Ensure the wiring is correctly connected and the connector is not loose. 2. Check the power to the CoreSense module. Check the power supply line and ensure the power is on and the green LED is on.

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