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Copeland Scroll
TM
ZB digital compressor

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   Summary of Contents for Emerson Copeland Scroll

  • Page 1 Copeland Scroll ZB digital compressor...
  • Page 2 About Emerson Climate Technologies Emerson Climate Technologies, a business segment of Emerson, is the world’s leading provider of heating, air- conditioning and refrigeration solutions for residential, industrial and commercial applications. It combines best-in-class technology with proven engineering, design, distribution, educational and monitoring services to provide customized, integrated climate-control solutions for customers worldwide.
  • Page 3: Table Of Contents

    Index Introduction Digital Scroll Advantage for Rack Systems Intelligent Store Nomenclature Bill of Material ZBD Rack Specification Operating Envelope Performance Table Technical Data Dimensional Drawings Flow Controls Parts OMB Crankcase Oil Level Protective Control A-W/A-F Oil Separators AOFD-553 Oil Filter Drier STAS Steel Liquid and Suction Line Filter Drier ADKS Liquid And Suction Line Filter Drier Filter-Drier Cores And Filters...
  • Page 4: Introduction

    Emerson Climate Technologies has revolutionized the industry with the introduction of its scroll technology, which was launched in 1987. In 2012, Emerson produced its 100 millionth scroll - a significant achievement and further demonstrating Emerson’s position as a world leader in the development and application of scroll technology.
  • Page 5: Digital Scroll Advantage For Rack Systems

    Digital Scroll Advantage for Rack Systems Digital scroll compressors having modulation capabilities from 10%–100% naturally fit refrigeration rack systems. Rack systems need to fulfill varying evaporator load requirements due to changing case loads, not to mention variations due to cases undergoing routine defrost. This can be attained by complementing fixed-speed compressor racks with a digital scroll of the same capacity.
  • Page 6 Rack Controller Controller An innovative approach to enterprise facility management, Emerson’s Intelligent Store architecture integrates hardware and services to help hyper mart, supermarket, convenience store, and box retail operators make better facility decisions while reducing operational costs. The Intelligent Store architecture implements best practices for facility management and transforms data from store equipment and controls into actionable insights.
  • Page 7: Nomenclature

    Nomenclature Compressor Motor Protection Code Description Inherent internal line break Generation motor protector Lubricant Blank: Mineral Oil E: Ester Oil Compressor Family Bill of Material High/Medium Temp Refrigeration Motor Voltages 50 Hz 60Hz 380/420-3 460-3 Digital Modulation 200/220-3 200/230-3 380-3 Capacity at 60Hz (Medium Temperature Condition: Btu/h)
  • Page 8: Zbd Rack Specification

    Core H-48 Sight Glass Pulsation Damper Notes: 1. Thermistor: Only for ZBD29KQ, PCN 043-0130-00 2. Solenoid coil part code 3. Please contact Emerson sales representative if the part is required Solenoid Coil Part Code Part Code Description 023-0088-00 220V 50/60Hz...
  • Page 9: Operating Envelope

    Operating Envelope ZBD29 - ZBD48 ZBD29 Evaporating Temp. Evaporati Notes: Note: 1. Envelope in unshaded region, max return gas temperature of 18.3°C 1. Envelope in unshaded region, max re 2. Envelope in shaded region, max superheat of 11K only R404A D29 - ZBD48 ZBD29 - ZBD48 porating Temp.
  • Page 10: Performance Table

    R22 50 Hz Performance Table Q=Capacity (kW) P=Power input (kW) 3-Phase Evaporating Temperature ( Condensing Temperature Compressor 12.5 7.90 8.53 10.30 12.40 7.58 8.19 9.89 11.90 14.20 6.99 7.55 9.11 10.90 13.00 15.45 16.75 6.37 6.89 8.32 9.98 11.90 14.10 15.30 5.60 6.09...
  • Page 11 R22 50 Hz Performance Table Q=Capacity (kW) P=Power input (kW) 3-Phase Evaporating Temperature ( Condensing Temperature Compressor 12.5 11.55 12.20 14.05 16.30 12.10 12.85 15.05 17.60 20.60 11.80 12.75 15.25 18.15 21.40 25.20 27.30 10.65 11.60 14.10 17.00 20.30 24.00 26.00 9.79 10.60...
  • Page 12 R404A 50 Hz Performance Table Q=Capacity (kW) P=Power input (kW) 3-Phase Evaporating Temperature ( Condensing Temperature Compressor 7.13 8.67 10.45 6.49 7.90 9.54 11.45 13.65 5.80 7.06 8.53 10.20 12.15 14.40 17.00 5.04 6.14 7.40 8.86 10.55 12.50 14.75 4.21 5.11 6.15 7.36...
  • Page 13 R22 60 Hz Performance Table Q=Capacity (kW) P=Power input (kW) 3-Phase Evaporating Temperature ( Condensing Temperature Compressor 12.5 9.49 10.25 12.35 14.85 9.11 9.84 11.90 14.25 17.00 8.40 9.07 10.95 13.10 15.60 18.50 20.10 7.66 8.27 9.98 11.95 14.25 16.90 18.35 6.75 7.32...
  • Page 14 R22 60 Hz Performance Table Q=Capacity (kW) P=Power input (kW) 3-Phase Evaporating Temperature ( Condensing Temperature Compressor 12.5 13.85 14.60 16.85 19.55 14.45 15.40 17.95 21.00 24.60 14.05 15.15 18.15 21.60 25.60 30.10 32.60 12.55 13.65 16.70 20.10 24.00 28.50 31.00 11.30 12.30...
  • Page 15 R404A 60 Hz Performance Table Q=Capacity (kW) P=Power input (kW) 3-Phase Evaporating Temperature ( Condensing Temperature Compressor 8.57 10.45 12.60 7.76 9.46 11.45 13.70 16.35 6.98 8.51 10.25 12.30 14.60 17.30 20.30 6.13 7.47 8.99 10.75 12.75 15.05 17.65 5.10 6.24 7.51 8.97...
  • Page 16: Technical Data

    Technical Data 3-Phase ZBD29KQ ZBD38KQ ZBD45KQ ZBD48KQ Model ZBD29KQE ZBD38KQE ZBD45KQE ZBD48KQE 50Hz Motor type 60Hz 50Hz 11.4 14.4 17.1 18.8 Displacement (m³/hr) 60Hz 13.8 17.3 20.6 22.6 115.0 150.0 156.0 50Hz 48.0 64.0 74.0 100.0 110.0 137.0 172.0 60Hz 54.0 64.0 70.0...
  • Page 17: Dimensional Drawings

    Dimensional Drawings ZBD29KQ/E (BOM558)
  • Page 18 Dimensional Drawings ZBD38-45KQ/E (BOM 558)
  • Page 19 Dimensional Drawings ZBD48KQ/E (BOM 558)
  • Page 20 Dimensional Drawings ZBD29KQ/E (BOM 559)
  • Page 21 Dimensional Drawings ZBD38-48KQ/E (BOM 559)
  • Page 22 Dimensional Drawings ZBD38-45KQ/E (BOM 458 & 459)
  • Page 23 Dimensional Drawings ZBD48KQ/E (BOM 458 & 459)
  • Page 24: Flow Controls Parts

    Foam resistant design prevents nuisance trips unlike optical sensor designs Specifications • Contaminant proof operation ensures accurate control ® • Only approved oil level control for Copeland Scroll Compressors • Maximum working pressure: 640 psi • 5-time lockout feature protects compressor from repeated •...
  • Page 25: A-w/a-f Oil Separators

    A-W/A-F Oil Separators The A-W and A-F are used for multiple compressor racks in supermarkets and air conditioning systems for use with HCFCs, HFCs and their lubricants. Features • Hermetic welded or accessible bolted flange construction • Solid copper connections •...
  • Page 26 Flanged Units: A-F Dimensions (in) Replaceable Oil Pre-charge Style Connection Description Float Amount Size (inch) (0%) A-F 58824 1/2 ODF 10.5 A-F 58855 5/8 ODF 15.0 A-F 58877 7/8 ODF 18.0 17.0 A-F 58889 1 1/8 ODF 21.3 A-F 589011 1 3/8 ODF 21.4 A-F 589213...
  • Page 27: Aofd-553 Oil Filter Drier

    AOFD-553 Oil Filter Drier The AOFD is designed specifically for refrigerant systems that use POE oil. POE oil is hygroscopic in nature, which means that it attracts and absorbs water. Moisture in a closed system can produce acid and will harm the compressor. The AOFD protects compressors by removing moisture and trapping contaminants.
  • Page 28: Stas Steel Liquid And Suction Line Filter Drier

    STAS Steel Liquid and Suction Line Filter Drier The STAS is a replaceable core Filter Drier for CFC, HCFC, and HFC refrigerants for use in large commercial air conditioning and refrigeration systems. Features • Slotted cover/unique internal hardware for hassle-free installation •...
  • Page 29: Adks Liquid And Suction Line Filter Drier

    ADKS Liquid And Suction Line Filter Drier The ADKS is a replaceable core Filter Drier for use with CFC, HCFC, and HFC refrigerants in very large commercial air conditioning and refrigerant systems Features • Full flow fittings for low pressure drop •...
  • Page 30: Exploded View

    Capacity Table (in Tons) Liquid Line for Replaceable Block Type ADKS Filter Driers Flow Capacity at 0.07 bar pressure drop 1,2 Connection (kW) Type Size (inch) R-12 R 134a R 22/R 410A R 407C R 404/507 R-502 ADKS 30013T 1 5/8 ODF ADKS 30017T 2 1/8ODF ADKS 40017T...
  • Page 31: Filter-drier Cores And Filters

    Filter-Drier Cores And Filters Universal replacement cores and filter cores for use in our ADKS and STAS shells and similar competitive Take-Apart type Filter Drier shells. May not be used for BTAS. Features • Water capacities to suit specific system conditions •...
  • Page 32: Hmi-hermetic Moisture Indicators

    HMI-Hermetic Moisture Indicators The HMI is designed to provide an accurate method of determining the moisture content of a system's refrigerant. The HMI has a unique high accuracy moisture indicator for CFC, HCFC, and HFC refrigerants. Features • Highest sensitivity moisture indicator available •...
  • Page 33 Dimensional Data (mm): Connection Size Description Series (inch) 065391 HMI-1MM2 065392 HMI-1MM3 065393 HMI-1MM4 Male Flare x Male Flare 065394 HMI-1MM5 065395 HMI-1MM6 065405 HMI1-1TT2 065406 HMI1-1TT3 065407 HMI1-1TT4 065408 HMI1-1TT5 Sweat x Sweat (ODF) 065409 HMI1-1TT6 065410 HMI1-1TT7 065411 HMI1-1TT9 1 1/8 065396...
  • Page 34: Ps1 Single Pressure Controls

    PS1 Single Pressure Controls PS1 Single Pressure Controls are designed for use on high and low pressure applications in refrigeration, airconditioning, and heat pump systems, providing single-device control of the compressor or other electrical device. Features • Adjustable pressures and differentials •...
  • Page 35 Ordering Information Pressure Single Pressure Factory Pressure Range (bar) Differential (bar) Function Control Setting (bar) Connection PS1 - A3A 99035 -0.3 to 7 1 to 5 Automatic 1/4" SAE male flare PS1 - A3K 99041 -0.3 to 7 1 to 5 Automatic 1m cap tube with nut PS1 - A3R...
  • Page 36: Apd Pulsation Dampener/muffler

    APD Pulsation Dampener/Muffler The APD series is designed to reduce noise and vibration on the compressor discharge lines. Features • Compact size • Full flow fittings • Solid copper connections • Corrosion resistant epoxy powder paint fi nish • Rugged steel shells for vibration resistance APD Series •...
  • Page 37: Scroll Rack Application Guidelines

    Scroll Rack Application Guidelines 1. Introduction Parallel operation is when several compressors are operating on one common refrigeration system. These installations require a special design to achieve a maximum possible operating capacity and reliability. Only the system design engineer can make the decision which configuration of installation is to be used in view of the particular requirements.
  • Page 38 It will be necessary to add oil to the system and the Emerson Climate Technologies approved lubricants are Emkarate RL 32-3MAF and Mobil EAL Arctic 22 CC.
  • Page 39 Notes are given below on some possible methods, but because of wide variations in system design and operating conditions, these methods cannot be given general approval by Emerson Climate Technologies. The user has to verify operation in each system type.
  • Page 40 4.4 Oil equalization line The oil equalization line between the two or three compressors must be at least 7/8” (22 mm) with a minimum inner diameter of 19 mm. On no account must the internal diameter of any fitting in this line be less than 19 mm. It is strongly recommended that a sight glass be fitted using adaptors.
  • Page 41 6. Tubing and mounting considerations 6.1 Starting pulse The standard mount for the scroll compressor is a soft rubber mount. It is designed to transmit the lowest possible disturbance to the mounting frame. Because of the flexibility of this mount, it is essential that tubing to each compressor be designed to accommodate the movement which will occur, particularly upon start-up.
  • Page 42 Compressors Ident Number Characteristics Drawing 8609592 ZB50K* to ZB114K* Hard 527-0206-03 Summit steel Variation = 8602466 Figure 7: Mounting parts for multiple operation 7. Design points 7.1 Suction line header The suction lines running from the evaporators to the compressors should be led to a common main suction header in which the suction pressures can equalize.
  • Page 43: Digital Compressor Rack Controller-xc645cx

    Digital Compressor Rack Controller-XC645CX General Description The XC645CX is designed to manage both compressors and fans in a condensing system such as a pack. The compressors can be digital scroll, simple, multistage. Control is by means of a neutral zone or proportional band and is based on the pressure or temperature sensed in the LP suction (compressors) and HP (condenser) circuits.
  • Page 44 • CABCJ15 or CABCJ30: 2 PIN connectors NOTE: Use the connection cable CABCJ15 (1.5m lenght) or the CABCJ30 (3.0m lenght) for the: • HP digital input (25-26), • i2F configurable digital input (27- 28), • 0-10Vdc or 4-20mA analogue output (23-24) •...
  • Page 45 Wiring and Electrical Connections • General warnings Before connecting cables make sure the power supply complies with the instrument’s requirements. Separate the probe cables from the power supply cables, from the outputs and the power connections. Do not exceed the maximum current allowed on each relay 5A resistive, in case of heavier loads use a suitable external relay. •...
  • Page 46 Temperature probes (NTC 10K) 3 5 7 Suction: 4-5 (P1C = NTC) 4 6 8 Condenser: 4-7 (P2C =NTC) Pb3 (P3C = NTC): 4-3 • Safety Digital Inputs and Pressure Switches !!!WARNING: free voltage inputs!!!! NOTE: The PIN 10 is the common line for all the digital inputs. •...
  • Page 47 Mounting and Installation The instruments are suitable only for internal use. Instruments shall be mounted on panel, in a 29x71 mm hole, and fixed using the special brackets supplied. The ambient operating temperature range is between -10–60°C. Avoid locations subject to heavy vibration, corrosive gases or excessive dirt. The same applies to the probes. Ensure ventilation around the instrument.
  • Page 48: User Interface

    • How to set the range of the pressure probes If an instrument with the following part number is used: XC645CX – xxxxF, it is pre-set to work with pressure probe with the following range: Probe 1: -0.5 –11.0 bar (relative pressure); Probe 2: 0–30.0 bar (relative pressure) If the probes you’re using have a different range act as in the following: To set the pressure range of the Probe 1 (suction probe) use the parameter:...
  • Page 49 Manual restart of loads: By holding it pressed for 3s, it switches on again loads previous locked by a safety digital input alarm. Maintenance/Clock: To display the loads running hours By holding it pressed for 3s the Maintaining menu is entered To enter the Alarm menu Key Combinations...
  • Page 50 Pressure-Temperature Chart R134A R404A R407F Pressure bar (g) Mean Mean Mean Mean Bubble -26.4 -41.1 -46.2 -39.7 -42.9 -46.1 -24.3 -39.0 -44.2 -37.8 -41.0 -44.1 -22.3 -37.1 -42.4 -36.0 -39.2 -42.3 -20.5 -35.3 -40.6 -34.3 -37.5 -40.6 -18.8 -33.7 -39.0 -32.7 -35.9 -39.0...
  • Page 51 Pressure-Temperature Chart R134A R404A R407F Pressure bar (g) Mean Mean Mean Mean Bubble 34.7 18.8 12.3 16.2 13.6 10.9 35.5 19.6 13.1 17.0 14.3 11.6 36.3 20.4 13.8 17.7 15.1 12.4 37.1 21.2 14.6 18.4 15.8 13.1 37.9 21.9 15.3 19.1 16.5 13.8...
  • Page 52: Contact List

    Scan With Your Asia 02 B01 20 – R00 Issued 11/2013 – GSCAA034 Smartphone For Emerson and Copeland Scroll are trademarks of Emerson Electric Co. or one of its affiliated companies. More Information ©2013 Emerson Climate Technologies, Inc. All rights reserved.

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