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Summary of Contents for Sleipner Side-Power ESPE 600
- Page 1 ELECTROHYDRAULIC POWER STEERING SYSTEMS MK. III ESPE 600 ESPE 700 Installation User manual SLEIPNER MOTOR AS P.O. Box 519 N-1612 Fredrikstad Norway Document id: 5086 Revision: © Sleipner Motor AS 2018 Page 1 5086-2-2018...
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Page 2: Table Of Contents
Please read this installation manual thoroughly, before you start installing your Steering Power hydraulic steering kit. Sleipner Motor AS will not take any responsibility for products that are not installed in accordance with the instructions given in this installation manual. -
Page 3: Important User Precautions And Procedures
IMPORTANT USER PRECAUTIONS AND PROCEDURES - Please take time to acquaint yourself with the Power steering system components, operation characteristics and safety features. - Should the helm pump warning light illuminate or the alarm sound, immediately reduce engine power to idle and go to the helm position with hydraulic back up (Lower helm on Flybridge boat). When carrying out any servicing work on the Power Steering System or removal of the systems Oil Tank Filler Cap release the system pressure. -
Page 4: System Layout, Flybridge (Twin Helm)
System description for Flybridge Yachts (Twin helm) Alarm buzzer Upper helm Electric connections Alarm buzzer Lower helm pump Servo pump System unit Hydraulic connections Rudder cylinder The Power steering system comprises four main components. 1) The System Unit, consists of the Electronic Control Unit (ECU), an Oil filter and a Valve Block integrated with the Oil Tank (Reservoir). -
Page 5: System Layout, Non - Flybridge (Single Helm)
System description for Non Flybridge Yachts (Single helm) Alarm buzzer Helm pump Electric connections Servo pump System unit Hydraulic connections Rudder cylinder The Power steering system comprises four main components. 1) The System Unit, consists of the Electronic Control Unit (ECU), an Oil filter and a Valve Block integrated with the Oil Tank (Reservoir). -
Page 6: System Unit/Servo Pump Overview
System Unit/Servo Pump overview SYSTEM UNIT Pressure gauge Filler cap Oil level gauge Signal connections, helm pumps and alarms Power terminals Hydraulic connections B-, P- for helm pump(s), rudder cylinder and servo pump Serial number Pressure Temperature sensor test point connection to servo pump unit Water in... -
Page 7: System Unit/Servo Pump Installation
System Unit/Servo Pump installation - Locate a suitable position to install the System Unit and Servo Pump Unit. Make sure that the selected mounting position is adequate to support the system unit (approx 25 kg) and servo pump (approx. 10 kg) - Mount the system unit and servo pump. -
Page 8: System Unit Hydraulic Ports
System Unit hydraulic ports 1/4” BSP - Helm pump pressure port A 1/4” BSP - Helm pump pressure port B 1/4” BSP - Helm pump upper drain port 1/4” BSP - Helm pump lower drain port 1/2” BSP - Servo pump, hydraulic inlet / suction 1/2”... -
Page 9: Rudder Cylinder Installation
Rudder Cylinder installation Rudder Cylinder installation PART PART 71140P190 71140P190 556.5 556.5 1/4” BSP 1/4” BSP 1/4” BSP 1/4” BSP 71090P170 71220P190 161.5 210.5 503.5 573.5 1/4” BSP 1/4” BSP 3/8” BSP 3/8” BSP 71090P190 181.5 230.5 543.5 1/4” BSP 1/4” BSP 71220P220 633.5 3/8”... -
Page 10: Helm Pump Installation, Tilt Pump With Hydraulic Backup
Designed by Material Type Tolerance NS-ISO 2768-1 12/15/2016 Elvira H. 02-00-010-168 Copyright All rights reserved Title Rattpumpe 42ccm (Kile) SLEIPNER MOTOR AS Part nr Weight Size Scale Edition Sheet 72063 1 / 1 1 : 2 3.002 kg Vertical Pressure Port... -
Page 11: Helm Installation, Tilt Helm Without Hydraulic Backup
Tilt Helm installation - Electric only Yacht_steering_manual2016 Snapshot Pict. 1 Helm Unit steering friction adjustment The steering friction setting has a pre-set Yacht_steering_manual2016 standard value from manufacture. The friction can be adjusted Snapshot to a preferred setting as follows: Pict. 2 - Remove the plastic plug in the end cover using a Screwdriver. -
Page 12: Helm Pumps, Hydraulic Connections
Helm Pump - Hydraulic connections Helm pump System unit 1/4” BSP - Helm pump pressure port A 1/4” BSP - To helm pump pressure port A 1/4” BSP - Helm pump pressure port B 1/4” BSP - To helm pump pressure port B 1/4”... -
Page 13: Filling & Air Purging
Filling & Air purging FILLING AND BLEEDING PROCEDURE NOTE! Always ensure that the Servo System (tank) Pressure is released before removing the Tank Filler Cap. (See IMPORTANT USER PRECAU- Tank filler cap TIONS AND PROCEDURES) Fill the tank with hydraulic oil ISO- VG-15 (DIN51524-3 HVLP specifica- tions), Ensure that the oil is clean (use a filling filter). -
Page 14: Hydraulic System
Hydraulic system Page 14 5086-2-2018... -
Page 15: Wiring Diagram, Flybridge (Twin Helm)
Wiring diagram, Flybridge Yachts (Twin helm) Grey/Red Alarm buzzer Black Blue Brown Green White Alarm lamp Grey/Red Alarm buzzer Black Blue White Brown White Green Brown Brown Green White Alarm lamp Upper helm position Helm with sensors and White el. brake. Brown Grey/Red Alarm buzzer... -
Page 16: Wiring Diagram, Non - Flybridge (Single Helm)
Wiring diagram, Non Flybridge Yachts (Single helm) Grey/Red Alarm buzzer Black Blue Brown Green White Alarm lamp White Brown White Green Brown Upper helm position Helm with sensors and el. brake. Grey/Red Alarm buzzer Grey/Red Alarm buzzer Black Blue Black Blue Brown Green... -
Page 17: Cooling System
Cooling system W out W in Page 17 5086-2-2018... -
Page 18: Ecu (Electronic Control Unit)
ECU ( Electronic Control Unit) SWITCH 1 SWITCH 2 ALARM A ALARM B HELM A HELM B Pilot STB Pilot GND Pilot PRT Joystick STB (OPTIONAL) Joystick GND (OPTIONAL) Joystick PRT (OPTIONAL) Engine 2 Engine GND Engine 1 Switches on ECU PUMP OVERRIDE SWITCH Switch position Down - Normal operation. -
Page 19: Important Installation Precautions
Important installation precautions All hydraulic components must be installed in a clean environment to avoid contamination All hose-ends and connection points should be sealed during the installation. Clean oil is of ultimate importance for reliable and trouble free operation in regards to all hydraulic systems. - Page 20 Warranty Statement 1. The equipment manufactured by Sleipner Motor AS (The “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2. This Warranty is in effect for of two years (Leisure Use) or one year (Commercial use) from the date of purchase by the user. Proof of purchase must be included, to establish that it is inside the warranty period.
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Page 21: Spare Parts
Spare parts Steering Cylinders 71140P190 71220P190 71220P220 1 Seal kit 75140 75220 75220 2 Rod-end 73051 73051 73051 Helms 74085 74087B 1 Shaft seal helm 74008 Page 21 5086-2-2018... - Page 22 Spare parts Servo pump unit Power (from System Unit) Temperature sensor (connects to System Unit) Outlet (3/8” BSP) Inlet (3/8” BSP) Page 22 5086-2-2018...
- Page 23 Spare parts ESPE600 ESPE700 Filter element 74283 74283 Complete filter 74091 74091 Pressure switch 74310-KIT 74310-KIT Pressure gauge 74227 74227 Cooler kit 74065-2 74065-2 Coil servo/prop. Valve 74265 74265 Coil dir. control valves and lock/bypass valve 74266 74266 Valve cartridge, directional control valve 74263 74263 Valve cartridge, lock/bypass valve...
- Page 24 Page 24 The information given in the document was correct at the time it was published. However, Sleipner Motor AS can not accept liability for any inaccuracies or omissions it may contain. Continuous product improvement may change the product specifications without notice. Therefore, Sleipner Motor AS can not accept liability for any pos-...
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