Warn 100838 Installation Instructions Manual
Warn 100838 Installation Instructions Manual

Warn 100838 Installation Instructions Manual

Ascent front bumper

Advertisement

Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information
worthy of special attention.
• Always take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the
vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during fitting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate this WARN product with damaged or missing parts.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: 1-503-722-3005
©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
ASCENT FRONT BUMPER
G E N E R A L S A F E T Y P R E C A U T I O N S
W A R N I N G
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
Read installation and operating instructions thoroughly.
Part Number: 100838
Application: 2018 Ford F-150
1
CAUTION
100837A0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 100838 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Warn 100838

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2: Table Of Contents

    EQUIPMENT DAMAGE • Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle. Read installation and operating instructions thoroughly. B E F O R E Y O U B E G I N...
  • Page 3: Parts List

    7/16 LOCK WASHER 95514 AIR SCROOP 2583 7/16-14 HEX NUT 90327 5/16-18 X 1 ¼ SOC HD CPSCR 90328 5/16-18 NUT LOCKING 100661 9/16 LOCKING PLUG 100837A0 ©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4: Installation

    Remove license plate and frame. Figure 3 Remove the two front plastic bumper inserts and clips, from bumper. See Figures 4 and 5. Figure 4 100837A0 ©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 Get help to hold bumper in place. From underneath the vehicle, remove the last remaining nut holding bumper in place (each side). See Figure 7. Figure 7 100837A0 ©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6 (B3) on bolt (B2). Bracket will hang in place until fully secure. Do not tighten at this time. Figure 11. B3, B2 15. Repeat for other side. Figure 11 100837A0 ©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 7 You may wish to remove the two side impact bars at this time, because after bumper installment is complete, the impact bars will be exposed. See Figure Side impact bars Figure 14 100837A0 ©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 8 3. 30. Repeat for other side. NOTE: Light bezels are equipped with removable panels for lights. Lights shown installed - sold separately. Figure 17 100837A0 ©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 9: Maintenance/Care

    CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT. 100837A0 ©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

Table of Contents