schmersal CSS 8-180 Operating Instructions Manual

schmersal CSS 8-180 Operating Instructions Manual

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Operating instructions
Safety sensor
Operating instructions. . . . . . . . . . . .pages 1 to 10
EN
Translation of the original operating instructions
Content
1
1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Target group: authorised qualiied personnel. . . . . . . . . . . . . . . . . .1
1.3 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.4 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.5 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.7 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2
2.1 Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.2 Special versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.4 Destination and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.6 Safety classiication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3
3.1 General mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.3 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.4 Switching distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4
4.1 General information for electrical connection. . . . . . . . . . . . . . . . . .5
4.2 Series-wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5
5.1 Functional testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
6
6.1 Operating principle of the diagnostic LED's . . . . . . . . . . . . . . . . . . .6
7
Disassembly and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
8
8.1 Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
8.2 Wiring of the different sensor types . . . . . . . . . . . . . . . . . . . . . . . . .8
8.3 Accessory connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
9
9.1 EC Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.

1.3 Explanation of the symbols used

Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.

1.4 Appropriate use

The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with
the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".

1.5 General safety instructions

The user must observe the safety instructions in this operating
instructions manual, the country-specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
EN
CSS 8-180
1

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Summary of Contents for schmersal CSS 8-180

  • Page 1: Table Of Contents

    Electrical connection Further technical information can be found in the Schmersal 4.1 General information for electrical connection....5 catalogues or in the online catalogue on the Internet: 4.2 Series-wiring .
  • Page 2: Warning About Misuse

    2.3 Comprehensive quality insurance to 2006/42/EC Operating principle: inductive Schmersal is a certified company to appendix X of the Machinery Actuator: CST 180-1, CST 180-2 Directive. As a result, Schmersal is entitled to autonomously conduct Coding level according to ISO 14119:...
  • Page 3: Safety Classiication

    Operating instructions Safety sensor CSS 8-180 Ambient conditions: 3. Mounting Ambient temperature Tu: - max. output current ≤ 500 mA /output –25 °C … +55 °C 3.1 General mounting instructions - max. output current ≤ 200 mA /output –25 °C … +65 °C - max.
  • Page 4: Dimensions

    Operating instructions Safety sensor CSS 8-180 3.2 Dimensions 3.3 Adjustment All measurements in mm. The LED in the end cap of the safety sensor can be used as adjustment tool. Safety sensor with cable The yellow flashing LED of a sensor signals if an adjustment of the switching distance is required.
  • Page 5: Electrical Connection

    Short-circuit recognition by the evaluation is not necessary. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: www.schmersal.net. 4.2 Series-wiring A 200 m long sensor chain can be set up. Please note that voltage...
  • Page 6: Diagnostic Functions

    Operating instructions Safety sensor CSS 8-180 6. Diagnostic functions 7. Disassembly and disposal 6.1 Operating principle of the diagnostic LED's Disassembly The safety sensor indicates the operating condition and faults by means The safety switchgear must be disassembled in a de-energised of three-colour LED's located in the lateral surfaces of the sensor.
  • Page 7: Appendix

    A 200m long sensor chain can be set up. A safety sensor of the CSS 8-180-2P-Y-L type can also be used as a terminal device in a chain; in this situation, additional wiring is required.
  • Page 8: Wiring Of The Different Sensor Types

    Operating instructions Safety sensor CSS 8-180 8.2 Wiring of the different sensor types Terminal device or individual component: CSS 8-180-2P+…-E-L… Cable section: Connecting cable (2 m) with connector: 4-pole: 4 x 0.5 mm², Male connector M12, 4 pole 5-pole: 5 x 0.35 mm²...
  • Page 9: Accessory Connector

    Operating instructions Safety sensor CSS 8-180 8.3 Accessory connector Function safety switchgear Pin configu- Colour code of the Poss. colour codes of further ration of the integrated cable or the commercially available connectors integrated Schmersal connector to to IEC 60947-5-2:...
  • Page 10: Declaration Of Conformity

    Operating instructions Safety sensor CSS 8-180 9. Declaration of conformity 9.1 EC Declaration of conformity EC Declaration of conformity K.A. Schmersal GmbH & Co. KG Translation of the original Declaration of Conformity Möddinghofe 30 42279 Wuppertal Germany Internet: www.schmersal.com We hereby certify that the hereafter described safety components both in its basic design and construction conform to the applicable European Directives.

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